Cable conductor rolling forming device

By adjusting the spacing of the rotating discs of the cable conductor forming device using lifting and adjusting components and locking parts, and combining the different grooves of the upper and lower forming wheels, the problem of poor applicability of existing devices is solved, and efficient forming of multi-specification cable conductors is achieved.

CN223847744UActive Publication Date: 2026-01-30SHANGHAI WALSIN LIHWA POWER WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202520470906.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-30
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

The existing cable conductor forming devices have relatively fixed upper and lower forming wheels, which cannot be adjusted according to cable specifications, resulting in poor applicability and only suitable for forming single-specification cables.

Method used

By employing a combination of lifting and adjusting components and locking parts, the distance between the first and second rotating discs can be flexibly adjusted. Furthermore, by using the different cross-sectional grooves of the upper and lower forming wheels, the forming of cable conductors with different diameters and cross-sectional shapes can be achieved.

Benefits of technology

The applicability and practicality of the cable conductor forming device have been improved, enabling it to adapt to the forming needs of cable conductors of various specifications and shapes, and improving forming accuracy and quality.

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Abstract

The utility model provides a cable conductor rolling forming device, and relates to the technical field of cable processing, the cable conductor rolling forming device comprises a base, a lifting adjusting assembly is arranged on the base, a first rotating disc is rotatably arranged on the lifting adjusting assembly, a second rotating disc is rotatably arranged on the base, and the first rotating disc is located above the second rotating disc; the lifting adjusting assembly is provided with a first locking piece used for locking the first rotating disc, the base is provided with a second locking piece used for locking the second rotating disc, the first rotating disc is rotationally provided with a plurality of upper forming wheels, and the second rotating disc is rotationally provided with lower forming wheels in one-to-one correspondence with the upper forming wheels. The distance between the first rotating disc and the second rotating disc is flexibly adjusted through the lifting adjusting assembly, the position is stabilized through the cooperation of the first locking piece and the second locking piece, the upper forming wheels and the lower forming wheels can adapt to cable conductors with different diameters, the multiple upper forming wheels and the multiple lower forming wheels are correspondingly matched, cable conductors with different section shapes can be rolled out, and the production efficiency is improved. The applicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable processing, in particular to a cable conductor roll forming device. BACKGROUND

[0002] Low-voltage large-section halogen-free cable generally refers to a cable with a rated voltage of 1kV and below, a large conductor cross-sectional area and no halogen. According to relevant standards, the conductor needs to be segmented during the production of low-voltage large-section halogen-free cable. The segmented conductor generally has three-core, four-core, five-core segmentation and other types. The shape of the segmented strand generally has a fan shape, a tile shape with a circular shape in the middle, and other shapes.

[0003] In the forming process of the cable conductor, the core components of the cable conductor forming device, i.e., the upper forming wheel and the lower forming wheel, are relatively fixed and cannot be adjusted according to the diameter and cross-sectional shape of different cables. They can only be used for the forming of a single specification of cable. If the specification needs to be changed, the entire set needs to be replaced, which is not economical and not convenient to operate. SUMMARY

[0004] The purpose of the present application is to provide a cable conductor roll forming device that can solve the technical problem of the relative fixation of the upper forming wheel and the lower forming wheel of the existing cable conductor forming device, which cannot be adjusted according to the cable specification and is only suitable for the forming of a single specification of cable, resulting in poor applicability.

[0005] The present application provides a cable conductor roll forming device, which comprises a base, a lifting adjustment assembly provided on the base, a first rotating disc rotatably provided on the lifting adjustment assembly, a second rotating disc rotatably provided on the base, the first rotating disc being located above the second rotating disc, a first locking member provided on the lifting adjustment assembly for locking the first rotating disc, a second locking member provided on the base for locking the second rotating disc, a plurality of upper forming wheels rotatably provided on the first rotating disc, and a lower forming wheel corresponding to each upper forming wheel rotatably provided on the second rotating disc. The corresponding upper forming wheel and lower forming wheel cooperate to roll out cable conductors with different cross-sectional shapes.

[0006] Further, the rim of each upper forming wheel is provided with an upper forming groove with a different cross-section, and the rim of each lower forming wheel corresponding to the upper forming wheel is provided with a lower forming groove with a different cross-section. The corresponding upper forming groove and lower forming groove match and form a rolling space.

[0007] Further, the lifting adjustment assembly comprises a lifting cylinder and a lifting frame. The lifting cylinder is fixedly provided on the base, the lifting frame is fixedly provided on the telescopic rod of the lifting cylinder, and the first rotating disc is rotatably provided on the lifting frame.

[0008] Further, the base is provided with a guide rod, the lifting frame is provided with a through hole, and the guide rod is movably penetrated through the through hole.

[0009] Further, the guide rod is provided with two guide rods which are symmetrically arranged.

[0010] Further, the first rotating disc is provided with a plurality of first plug-in holes matched with the first locking members, the first locking members are inserted into the lifting frame and the end portions thereof are inserted into the first plug-in holes, the second rotating disc is provided with a plurality of second plug-in holes matched with the second locking members, and the second locking members are inserted into the base and the end portions thereof are inserted into the second plug-in holes.

[0011] Further, the upper forming wheels are uniformly arranged along the circumferential direction of the first rotating disc, the first plug-in holes are one-to-one matched with the upper forming wheels, the lower forming wheels are uniformly arranged along the circumferential direction of the second rotating disc, and the second plug-in holes are one-to-one matched with the lower forming wheels.

[0012] The utility model discloses the beneficial effects of:

[0013] The utility model discloses the spacing between the first rotating disc and the second rotating disc is adjusted flexibly through the lifting adjusting component, and the position is stabilized through the first locking member and the second locking member, so that the upper forming wheel and the lower forming wheel can adapt to different diameter cable conductors, a plurality of upper forming wheels and lower forming wheels are matched correspondingly, different section shape cable conductors can be rolled out, and the device applicability and practicality are improved. DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0015] Figure 1 The structure schematic diagram in some embodiments of the present application;

[0016] Figure 2 The top view in some embodiments of the present application;

[0017] Figure 3 The structure schematic diagram in some embodiments of the present application; Figure 2 The sectional view of A-A axis in the figure;

[0018] The reference signs are respectively:

[0019] 1. Base; 2. Lifting and adjusting assembly; 21. Lifting cylinder; 22. Lifting frame; 3. First rotating disk; 31. First insertion hole; 4. Second rotating disk; 41. Second insertion hole; 5. First locking component; 6. Second locking component; 7. Upper forming wheel; 71. Upper forming groove; 8. Lower forming wheel; 81. Lower forming groove; 9. Guide rod. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0025] In the description of the present application, it is also necessary to explain that, unless otherwise explicitly specified and limited, the terms "set", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. Specific embodiments:

[0027] As shown in Figures 1-3 The present application provides a cable conductor roll forming device, which comprises a base 1, a lifting adjusting assembly 2 is arranged on the base 1, a first rotating disc 3 is rotatably arranged on the lifting adjusting assembly 2, a second rotating disc 4 is rotatably arranged on the base 1, the first rotating disc 3 is located above the second rotating disc 4, a first locking piece 5 for locking the first rotating disc 3 is arranged on the lifting adjusting assembly 2, a second locking piece 6 for locking the second rotating disc 4 is arranged on the base 1, a plurality of upper forming wheels 7 are rotatably arranged on the first rotating disc 3, lower forming wheels 8 corresponding to the upper forming wheels 7 are rotatably arranged on the second rotating disc 4, corresponding upper forming wheels 7 and lower forming wheels 8 cooperate to roll out cable conductors with different cross-sectional shapes, the distance between the first rotating disc 3 and the second rotating disc 4 is flexibly adjusted by the lifting adjusting assembly 2, and the position is stabilized by the first locking piece 5 and the second locking piece 6, so that the upper forming wheels 7 and the lower forming wheels 8 can adapt to cable conductors with different diameters, and the upper forming wheels 7 and the lower forming wheels 8 correspond to each other, so that cable conductors with different cross-sectional shapes can be rolled out, thereby improving the applicability and practicability of the device

[0028] As shown in Figures 1-3 Each upper forming wheel 7 is provided with an upper forming groove 71 with different cross sections on the rim, and each lower forming wheel 8 corresponding to the upper forming wheel 7 is provided with a lower forming groove 81 with different cross sections on the rim, and corresponding upper forming grooves 71 and lower forming grooves 81 match and form rolling spaces, so that the device can adapt to the forming needs of cable conductors with various cross-sectional shapes through the combination of different forming grooves, greatly improving the applicability and flexibility of the cable conductor roll forming device, and meeting the diversified production requirements.

[0029] As shown in Figures 1-3 The lifting adjusting assembly 2 comprises a lifting cylinder 21 and a lifting frame 22, the lifting cylinder 21 is fixedly arranged on the base 1, the lifting frame 22 is fixedly arranged on the telescopic rod of the lifting cylinder 21, the first rotating disc 3 is rotatably arranged on the lifting frame 22, the lifting frame 22 is driven to move up and down by the lifting cylinder 21, the height of the first rotating disc 3 can be accurately and flexibly adjusted, the distance between the upper forming wheels 7 and the lower forming wheels 8 can be adapted to cable conductors with different specifications, and the forming quality is guaranteed.

[0030] As shown in Figures 1-3 The base 1 is fixed with a guide rod 9, and the lifting frame 22 is provided with a through hole. The guide rod 9 movably penetrates the through hole, and the guide rod 9 can guide the lifting movement of the lifting frame 22, ensure the stable movement of the lifting frame 22 in the vertical direction, avoid shaking and deviation during lifting, and further ensure the stable lifting of the first rotating disc 3 and the upper forming wheel 7, so that the upper forming wheel 7 and the lower forming wheel 8 can be accurately matched, and the precision and quality of the cable conductor roll forming are improved.

[0031] As shown in Figure 2 Two guide rods 9 are symmetrically arranged, and the two guide rods 9 can further enhance the guiding effect of the lifting movement of the lifting frame 22, so that the lifting frame 22 is more evenly stressed.

[0032] As shown in Figure 3 The first rotating disc 3 is provided with a plurality of first plug-in holes 31 matched with the first locking member 5, the first locking member 5 is inserted on the lifting frame 22 and the end part can be inserted into the first plug-in hole 31, and the second rotating disc 4 is provided with a plurality of second plug-in holes 41 matched with the second locking member 6, the second locking member 6 is inserted on the base 1 and the end part can be inserted into the second plug-in hole 41. Through the cooperation of the first locking member 5 and the first plug-in hole 31, and the cooperation of the second locking member 6 and the second plug-in hole 41, the corresponding rotating disc can be firmly locked after adjusting the position of the first rotating disc 3 or the second rotating disc 4, so as to ensure the stable position of the upper forming wheel 7 and the lower forming wheel 8 during the cable conductor roll forming, avoid shaking or displacement and ensure the cable conductor forming quality.

[0033] As shown in Figure 1 The first plug-in hole 31 corresponds to the upper forming wheel 7 one by one, and the second plug-in hole 41 corresponds to the lower forming wheel 8 one by one, which facilitates accurate positioning and adjusting the position of the upper forming wheel 7 and the lower forming wheel 8, and ensures the accurate cooperation of the upper forming wheel 7 and the lower forming wheel 8.

[0034] The above is only a preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cable conductor roll forming apparatus characterized by: The base is provided with a lifting adjusting assembly, the first rotating disc is rotatably arranged on the lifting adjusting assembly, the second rotating disc is rotatably arranged on the base, the first rotating disc is above the second rotating disc, the first locking piece for locking the first rotating disc is arranged on the lifting adjusting assembly, the second locking piece for locking the second rotating disc is arranged on the base, a plurality of upper forming wheels are rotatably arranged on the first rotating disc, a plurality of lower forming wheels corresponding to the upper forming wheels are rotatably arranged on the second rotating disc, and the corresponding upper forming wheels and lower forming wheels cooperate to roll out cable conductors with different cross sections.

2. A cable conductor roll forming apparatus according to claim 1, characterised in that: An upper forming groove with different sections is arranged on the rim of each upper forming wheel, and a lower forming groove with different sections is arranged on the rim of each lower forming wheel corresponding to the upper forming wheel, and the corresponding upper forming groove and lower forming groove match and form a rolling space.

3. A cable conductor roll forming apparatus as claimed in claim 1, wherein: The lifting adjusting assembly comprises a lifting cylinder and a lifting frame, the lifting cylinder is fixedly arranged on the base, the lifting frame is fixedly arranged on the telescopic rod of the lifting cylinder, and the first rotating disc is rotatably arranged on the lifting frame.

4. A cable conductor roll forming apparatus according to claim 3, wherein: The base is fixedly provided with a guide rod, the lifting frame is provided with a through hole, and the guide rod movably penetrates through the through hole.

5. A cable conductor roll forming apparatus as claimed in claim 4, wherein: The guide rod is provided with two guide rods which are symmetrically arranged.

6. A cable conductor roll forming apparatus as claimed in claim 3, wherein: The first rotating disc is provided with a plurality of first plug-in holes matched with the first locking piece, the first locking piece is inserted into the lifting frame and the end part can be inserted into the first plug-in hole, the second rotating disc is provided with a plurality of second plug-in holes matched with the second locking piece, and the second locking piece is inserted into the base and the end part can be inserted into the second plug-in hole.

7. A cable conductor roll forming apparatus as claimed in claim 6, wherein: The upper forming wheels are uniformly arranged along the circumferential direction of the first rotating disc, the first plug-in hole corresponds to the upper forming wheel, the lower forming wheels are uniformly arranged along the circumferential direction of the second rotating disc, and the second plug-in hole corresponds to the lower forming wheel.