Substrate cutting device for LED lamp bead production and processing

By using a fixing device and a collection box cleaning system in conjunction with a drive motor and threaded rod, the safety and cleaning efficiency issues during substrate cutting are solved, realizing automated cutting and cleaning, and improving operational safety and cutting quality.

CN223848193UActive Publication Date: 2026-01-30薛蕾
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Patent Information

Application Number
CN202520262725.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-30
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

In existing technologies, manual pressing is required to fix the substrate during cutting, which results in poor safety and unstable magnet fixing ability. Furthermore, the cleaning workload after cutting is large and dust spreads seriously.

Method used

A fixing device using a drive motor and threaded rod is employed, which automatically fixes the substrate through a telescopic rod and a fixing platform. Combined with a collection box and cleaning device, it achieves automated cutting and cleaning, and uses a dust cover to reduce dust diffusion.

Benefits of technology

It improves the safety and ease of operation of substrate cutting, reduces cleaning workload, lowers the risk of dust diffusion, and improves cutting quality and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223848193U_ABST
    Figure CN223848193U_ABST
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Abstract

The utility model discloses a substrate cutting device for producing and processing LED lamp beads, which relates to the technical field of substrate cutting and comprises a base device, a collecting device is fixedly mounted at the bottom of the base device, a fixing device is sleeved in the base device, a cutting device is fixedly mounted at the top of the base device, and the collecting device is fixedly mounted at the bottom of the cutting device. The fixing device comprises a first driving motor, and the two sides of the first driving motor are in threaded connection with connecting plates. Through cooperation of the first telescopic rod, the fixing rod, the non-slip mat and the fixing table, the problem that the cutting quality is reduced due to the fact that fixing is not firm when a base plate is cut is solved, the effect of improving the cutting quality is achieved, and through cooperation of the first driving motor, the threaded rod and the fixing table, the problem that an operator needs to manually move the base plate during cutting is solved. Therefore, the safety of operators cannot be guaranteed, and the purpose of improving the use safety of the device is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of substrate cutting, specifically relates to a substrate cutting device for LED lamp bead production and processing. BACKGROUND

[0002] The substrate of the LED lamp bead is generally an aluminum substrate. Since aluminum has a high thermal conductivity, it can effectively dissipate heat. The aluminum substrate is a common metal-based copper-clad plate with excellent thermal conductivity, electrical insulation function and mechanical processing function.

[0003] A substrate cutting device for SMD LED lamp bead production and processing is disclosed in Chinese Patent Publication No. CN217393872U. The device includes a housing, a reciprocating screw rod rotatably connected between the inner walls of the housing, a nut threadedly connected to the outside of the reciprocating screw rod, a first support rod fixedly connected to the top end of the nut, a strip-shaped opening formed in the top end of the housing, the first support rod extending to the outside of the housing at the strip-shaped opening, and a support plate fixedly connected to the top end of the first support rod. A rubber pad is fixedly connected to the top end of the support plate, and a magnet block is provided at the top end of the rubber pad. A motor is fixedly connected to the inner wall of the bottom end of the housing at one end of the reciprocating screw rod, and a drive wheel is connected to the output shaft of the motor through a key. The device can press and fix the substrate using the magnetic attraction force of the magnet when cutting the substrate, and then drive the substrate to move reciprocally using the motor, so that the substrate can be cut using the rotating cutting wheel, thereby making the cutting process safer.

[0004] To solve the problem of manual pressing of the substrate during cutting, which leads to safety risks for the cutting personnel, the prior art uses a magnet to attract the substrate and fix it. However, the magnet can easily come off control, leading to poor fixing ability and safety risks for the operator. Utility model content

[0005] The utility model aims to provide a substrate cutting device for LED lamp bead production and processing to solve the problems raised in the background art.

[0006] To solve the above technical problems, the utility model employs the following technical solutions:

[0007] A substrate cutting device for LED lamp bead production and processing includes a base device, a collection device fixedly installed at the bottom of the base device, a fixing device sleeved inside the base device, and a cutting device fixedly installed at the top of the base device.

[0008] The fixed device includes a driving motor one, both sides of the driving motor one are threadedly connected with connecting plates, the output end of the driving motor one is fixedly connected with a threaded rod, the surface of the threaded rod is movably connected with a fixed table, the upper surface of the fixed table is threadedly connected with a supporting rod, the side of the supporting rod is fixedly installed with a telescopic rod one, the telescopic end of the telescopic rod one is fixedly connected with a fixed plate, and the bottom of the fixed plate is fixedly connected with an antiskid pad.

[0009] The further improvement of the utility model technical scheme lies in that: the base device includes a base, the base is threadedly connected with one side of the connecting plate, and both ends of the threaded rod are sleeved with the base, the threaded rod is sleeved in the base through the cooperation of the base and the threaded rod, thereby achieving the effect of supporting the threaded rod.

[0010] The further improvement of the utility model technical scheme lies in that: the bottom of the base is welded with a supporting leg, the upper surface of the base is provided with a controller, the inside of the controller, the driving motor one and the telescopic rod one are electrically connected, the controller controls the driving motor one and the telescopic rod one through the cooperation of the controller, the driving motor one and the telescopic rod one, thereby simplifying the operation steps and improving the convenience of device operation.

[0011] The further improvement of the utility model technical scheme lies in that: the collecting device includes a collecting box, the collecting box is welded with the lower surface of the base, the inner wall of the collecting box is fixedly installed with a telescopic rod two, and the inside of the telescopic rod two and the controller is electrically connected, the shavings and dust generated during cutting fall into the collecting box through the cooperation of the base and the collecting box, thereby achieving the purpose of reducing subsequent cleaning work.

[0012] The further improvement of the utility model technical scheme lies in that: the telescopic end of the telescopic rod two is fixedly connected with a cleaning plate, and the bottom of the cleaning plate is fixedly connected with a cleaning brush, the telescopic rod two drives the cleaning plate and the cleaning brush to move through the cooperation of the telescopic rod two, the cleaning plate and the cleaning brush, thereby pushing out the dust and shavings, and achieving the purpose of improving cleaning efficiency.

[0013] The further improvement of the utility model technical scheme lies in that: the cutting device includes a driving motor two, the driving motor two is fixedly connected with the back of the base, the output end of the driving motor two is fixedly connected with a cutting knife, the inside of the cutting knife and the base is sleeved, and the inside of the driving motor two and the controller is electrically connected, the driving motor runs through the cooperation of the driving motor two and the cutting knife, thereby driving the cutting knife to rotate, and achieving the effect of cutting the substrate.

[0014] The further improvement of the technical scheme of the utility model lies in that the upper surface of the base is welded with a fixing rod, one end of the fixing rod is fixedly connected with a dust cover, the fixing rod and the dust cover are matched, the fixing rod fixes the dust cover, so that when cutting, the purpose of reducing dust diffusion can be achieved.

[0015] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:

[0016] 1、 the utility model provides a kind of substrate cutting device for LED lamp bead production and processing, and the cooperation of telescopic link one, fixed rod, non-slip pad and fixed table solves the problem of insecure fixing when cutting substrate, leading to reduced cutting quality, so as to achieve the effect of improving cutting quality, the cooperation of drive motor one, threaded rod and fixed table solves the problem that operator needs to manually move substrate when cutting, so that the safety of operator cannot be guaranteed, achieves the purpose of improving the safety of device use.

[0017] 2、 the utility model provides a kind of substrate cutting device for LED lamp bead production and processing, and the cooperation of telescopic link two, cleaning plate, cleaning brush and collection box solves the problem of large subsequent cleaning workload after cutting, leading to low work efficiency, so as to achieve the purpose of improving cleaning efficiency.

[0018] 3、 the utility model provides a kind of substrate cutting device for LED lamp bead production and processing, and the cooperation of cutting knife and dust cover solves the problem of safety of operator caused by cutting knife when cutting, threatening, so as to achieve the purpose of improving safety guarantee. DRAWINGS

[0019] Figure 1 It is the structural schematic diagram of the utility model;

[0020] Figure 2 It is the structural schematic diagram of the fixing device of the utility model;

[0021] Figure 3 It is the structural schematic diagram of the base device of the utility model;

[0022] Figure 4 It is the structural schematic diagram of the collection device of the utility model;

[0023] Figure 5 It is the structural schematic diagram of the cutting device of the utility model.

[0024] As shown in the figure: 1, base device; 11, base; 12, support leg; 13, controller; 2, collecting device; 21, collecting box; 22, telescopic rod two; 23, cleaning plate; 24, cleaning brush; 3, fixing device; 31, drive motor one; 32, connecting plate; 33, threaded rod; 34, fixed table; 35, support rod; 36, telescopic rod one; 37, fixed plate; 38, non-slip mat; 4, cutting device; 41, drive motor two; 42, cutting knife; 43, fixed rod; 44, dust cover. DETAILED DESCRIPTION

[0025] The utility model makes further detailed description in connection with the embodiment below:

[0026] Embodiment 1

[0027] As Figures 1-5 shown, the utility model provides a base plate cutting device for LED lamp pearl production and processing, including base device 1, the bottom fixed mounting of base device 1 has collecting device 2, the inside sleeve joint of base device 1 has fixing device 3, and the top fixed mounting of base device 1 has cutting device 4.

[0028] Fixing device 3 includes drive motor one 31, and both sides of drive motor one 31 are threadedly connected with connecting plate 32, and the output end of drive motor one 31 is fixedly connected with threaded rod 33, and the surface of threaded rod 33 is movably connected with fixed table 34, and the upper surface of fixed table 34 is threadedly connected with support rod 35, and one side of support rod 35 is fixedly installed telescopic rod one 36, and the telescopic end of telescopic rod one 36 is fixedly connected with fixed plate 37, and the bottom of fixed plate 37 is fixedly connected with non-slip mat 38, place the base plate on fixed table 34, then use controller 13 to open telescopic rod one 36, then drive fixed plate 37 and non-slip mat 38 to move, so as to fix the base plate on fixed table 34, then open drive motor one 31, drive threaded rod 33 to rotate, then drive fixed table 34 to move, make the position of base plate synchronous movement, so as to realize automatic cutting, reduce the manual operation of operating personnel, so as to improve the protection to operating personnel, and support rod 35 is fixed with fixed table 34 using bolt, so that when fixing different lengths, the position of support rod 35 can be adjusted, and the fixing capacity of the base plate is improved.

[0029] Embodiment 2

[0030] As Figures 1-5As shown, on the basis of embodiment 1, the utility model provides a technical scheme: preferably, base device 1 includes base 11, one side of base 11 is connected with connecting plate 32 in screw thread, both ends of base 11 are connected with threaded rod 33, the bottom of base 11 is welded with support leg 12, the upper surface of base 11 is provided with controller 13, the inside of controller 13 and drive motor one 31 and telescopic rod one 36 are electrically connected, the bottom of support leg 12 is installed with rubber pad, thereby improve the stability of device, collecting device 2 includes collecting box 21, collecting box 21 is welded with the lower surface of base 11, the inner wall of collecting box 21 is fixedly installed with telescopic rod two 22, telescopic rod two 22 and the inside of controller 13 are electrically connected, the telescopic end of telescopic rod two 22 is fixedly connected with cleaning plate 23, the bottom of cleaning plate 23 is fixedly connected with cleaning brush 24, when cutting, the generated chippings and dust fall into collecting box 21 through the groove in the inside of base 11, after cutting, the box door of collecting box 21 is opened, then telescopic rod two 22 is started using controller 13, drives cleaning plate 23 and cleaning brush 24 to move, thereby cleaning collecting box 21.

[0031] Embodiment 3

[0032] As Figures 1-5 As shown, on the basis of embodiment 1, the utility model provides a technical scheme: preferably, cutting device 4 includes drive motor two 41, the inside of drive motor two 41 and controller 13 are electrically connected, drive motor two 41 is fixedly connected with the back of base 11, the output end of drive motor two 41 is fixedly connected with cutting knife 42, cutting knife 42 is connected with the inside of base 11, the upper surface of base 11 is welded with fixed rod 43, one end of fixed rod 43 is fixedly connected with dust cover 44, after fixing the base plate, drive motor two 41 is opened and drives cutting knife 42 to run, then drive motor one 31 is opened and drives the base plate to move, then controller 13 can be used to control cutting work, after cutting, or when needing to replace the cutting base plate, drive motor two 41 is closed, thereby avoiding that cutting knife 42 causes injury to the operator.

[0033] The working principle of the base plate cutting device for LED lamp bead production and processing will be described in detail below.

[0034] As Figures 1-5As shown, the substrate is placed on the fixing table 34, then the telescopic rod one 36 is opened by using the controller 13, the fixing plate 37 and the non-slip pad 38 are moved, so that the substrate is fixed on the fixing table 34, then the driving motor two 41 is opened, the cutting knife 42 is driven to run, then the driving motor one 31 is opened, the threaded rod 33 is rotated, the fixing table 34 is moved, so that the substrate is cut, the generated chippings and dust fall into the collecting box 21, after the cutting is finished, the telescopic rod one 36 is started, the fixing plate 37 and the non-slip pad 38 are moved upwards, the cut substrate can be taken out, then the telescopic rod two 22 is opened, the cleaning plate 23 and the cleaning brush 24 are moved, so that the collecting box 21 is cleaned.

[0035] The above has made a detailed description of the utility model in general, but on the basis of the utility model, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.

Claims

1. A substrate cutting device for LED lamp bead production and processing, comprising a base device (1), characterized in that: The bottom of the base device (1) is fixedly installed with a collecting device (2), the inside of the base device (1) is sleeved with a fixing device (3), and the top of the base device (1) is fixedly installed with a cutting device (4). The fixing device (3) comprises a driving motor (31), the two sides of the driving motor (31) are both threadedly connected with a connecting plate (32), the output end of the driving motor (31) is fixedly connected with a threaded rod (33), the surface of the threaded rod (33) is movably connected with a fixing table (34), the upper surface of the fixing table (34) is threadedly connected with a supporting rod (35), one side of the supporting rod (35) is fixedly installed with a telescopic rod (36), the telescopic end of the telescopic rod (36) is fixedly connected with a fixing plate (37), and the bottom of the fixing plate (37) is fixedly connected with an antiskid pad (38).

2. The substrate cutting device for LED lamp bead production and processing according to claim 1, characterized in that: The base device (1) comprises a base (11), one side of the base (11) is threadedly connected with the connecting plate (32), and the two ends of the threaded rod (33) are sleeved with the base (11).

3. The substrate cutting device for LED lamp bead production and processing according to claim 2, characterized in that: The bottom of the base (11) is welded with a supporting leg (12), the upper surface of the base (11) is provided with a controller (13), and the interiors of the driving motor (31) and the telescopic rod (36) are electrically connected with the controller (13).

4. The substrate cutting device for LED lamp bead production and processing according to claim 1, characterized in that: The collecting device (2) comprises a collecting box (21), the lower surface of the base (11) is welded with the collecting box (21), the inner wall of the collecting box (21) is fixedly installed with a telescopic rod (22), and the interiors of the telescopic rod (22) and the controller (13) are electrically connected.

5. The substrate cutting device for LED lamp bead production and processing according to claim 4, characterized in that: The telescopic end of the telescopic rod (22) is fixedly connected with a cleaning plate (23), and the bottom of the cleaning plate (23) is fixedly connected with a cleaning brush (24).

6. The substrate cutting device for LED lamp bead production and processing according to claim 1, characterized in that: The cutting device (4) comprises a driving motor (41), the interiors of the driving motor (41) and the controller (13) are electrically connected, the back of the base (11) is fixedly connected with the driving motor (41), the output end of the driving motor (41) is fixedly connected with a cutting knife (42), and the inside of the base (11) is sleeved with the cutting knife (42).

7. The substrate cutting device for LED lamp bead production and processing according to claim 2, characterized in that: The upper surface of the base (11) is welded with a fixing rod (43), one end of the fixing rod (43) is fixedly connected with a dustproof cover (44).

Citation Information

Patent Citations

  • Substrate cutting device for producing and processing SMD (Surface Mount Device) LED (Light Emitting Diode) lamp beads

    CN217393872U