Novel brazing clamp
By designing a new type of brazing fixture, the problems of insufficient bonding strength and high processing cost of the electrode parts of the top cover of lithium-ion batteries have been solved, realizing high bonding strength and low cost brazing operation, which is suitable for processing the positive and negative electrode parts of the top cover of new energy lithium batteries.
Patent Information
- Application Number
- CN202520457950.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-14
AI Technical Summary
The bonding strength of the terminal parts of the top cover sheet of lithium-ion batteries is insufficient, the processing cost is high, and the brazing process is complicated and not simple or practical.
A novel brazing fixture was designed, comprising a feed guide rail, an upper ceramic pressure block, a lower perforated ceramic block, an integrated limiting and distributing pusher, and a floating cylinder. The floating cylinder drives the lower ceramic lifting block to lift the brazing workpiece and press it against the upper ceramic pressure block for induction heating. After brazing is completed, the fixture automatically collects the workpiece.
It improves the bonding strength of brazed parts, meets the pull-out force requirements, reduces processing costs, and simplifies the brazing operation process.
Smart Images

Figure CN223848284U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of battery terminal technology, and in particular relates to a novel brazing fixture. Background Technology
[0002] In traditional processing techniques, the bonding strength of the terminal components in the top cover of lithium-ion batteries may be insufficient, making it difficult to meet the pull-out force requirements of the product components, and the processing cost is relatively high. In addition, the heating process of the terminal components before brazing may involve complex operations and the mechanism is not simple and practical enough. Utility Model Content
[0003] One of the purposes of this application is to provide a novel brazing fixture to solve the aforementioned technical problems.
[0004] To achieve the above-mentioned objectives, the technical solution adopted in this application is as follows:
[0005] This application provides a novel brazing fixture, comprising:
[0006] The feed guide rail is used to transport brazed parts;
[0007] The upper ceramic pressure block is located above the feed guide rail;
[0008] The bottom-perforated ceramic block is located below the feed guide rail;
[0009] An integrated limiting and separating pusher is located on one side of the lower-opening ceramic block and is used to separate and limit the brazed parts on the feed guide rail;
[0010] A floating cylinder is located below the lower perforated ceramic block. The floating cylinder is used to drive the lower ceramic lifting block through the lower perforated ceramic block to lift the brazing part until it comes into contact with the upper ceramic pressing block for compression, so that it can be induction heated by the heating coil.
[0011] In some embodiments, the top end of the upper ceramic pressure block is connected to a movable shaft via a transition round aluminum block. A first spring element is sleeved on the movable shaft. The top end of the movable shaft is also provided with an upper shaft movable limit block. The movable shaft is also connected to a transition block, and the transition block is connected to a support rod.
[0012] In some embodiments, the novel brazing fixture further includes a rear receiving inclined guide rail for receiving the brazed parts after brazing.
[0013] In some embodiments, the feed guide rail is disposed on the first bracket, and the first bracket is disposed on the base.
[0014] In some embodiments, the lower ceramic lifting block is connected to the floating cylinder via an adapter bracket.
[0015] In some embodiments, the floating cylinder is mounted on a base via a cylinder bracket.
[0016] In some embodiments, the integrated limiting and distributing pusher is fixed to the base by a second bracket.
[0017] In some embodiments, the integrated limiting and distributing pusher is provided with a first limiting block and a second spring element.
[0018] In some embodiments, four first pressure blocks are provided on the feed guide rail.
[0019] Compared with the prior art, the beneficial effects of the embodiments of this application are:
[0020] This application provides a novel brazing fixture. The workpiece to be brazed is placed on the feed guide rail and pushed onto the lower perforated ceramic block by a power source from other automated equipment or manually. An integrated limiting and separating pusher cutter separates and limits the workpiece, and then a floating cylinder pushes it upwards. Simultaneously, an upper ceramic pressure block presses the workpiece and raises it to a heating coil for induction heating (using a separate heating device). After heating and brazing are completed, the floating cylinder descends, the integrated limiting and separating pusher cutter retracts, and the workpiece enters the rear receiving inclined guide rail, completing one cycle of part processing. This novel brazing fixture offers advantages such as high bonding strength and resistance to separation in the brazed parts, meeting the pull-out force requirements of product parts. It also boasts significant low-cost advantages and can be used in the processing of positive and negative electrode parts for the top cover of new energy lithium batteries. Before being heated, the workpiece is kept away from the induction heating source and rises from the fixture into the heating source. The mechanism is simple and practical. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This illustration shows a structural schematic diagram of a novel brazing fixture provided in an embodiment of this application;
[0023] Figure 2 A cross-sectional view of a novel brazing fixture provided in an embodiment of this application is shown;
[0024] Figure 3 A top view of the brazed component provided in an embodiment of this application is shown;
[0025] Figure 4 It shows Figure 3 AA section view in the image.
[0026] Illustration:
[0027] 11. Adapter block; 12. Support rod; 13. Upper ceramic pressure block; 14. Brazed component; 141. Upper aluminum block; 142. Lower copper plate; 15. Lower perforated ceramic block; 16. First pressure block; 17. Forward feeding guide rail; 18. First bracket; 19. Lower ceramic lifting block; 20. Adapter bracket; 21. Floating cylinder; 22. Cylinder bracket; 23. Base; 24. Second bracket; 25. Integrated limiting and distributing pusher; 26. First limiting block; 27. Second spring element position; 28. Rear receiving inclined guide rail; 29. Adapter round aluminum block; 30. Movable shaft; 31. First spring element position; 32. Upper shaft movable limiting block. Detailed Implementation
[0028] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0029] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0031] To illustrate the technical solution described in this application, specific embodiments are provided below.
[0032] Please see Figures 1 to 4As shown, this application provides a novel brazing fixture, comprising: a feed guide rail 17 for conveying brazing workpieces 14; an upper ceramic pressure block 13 located above the feed guide rail 17; a lower perforated ceramic block 15 located below the feed guide rail 17; an integrated limiting and separating pusher 25 located on one side of the lower perforated ceramic block 15 for separating and limiting the brazing workpieces 14 on the feed guide rail 17; and a floating cylinder 21 located below the lower perforated ceramic block 15, the floating cylinder 21 driving the lower ceramic lifting block 19 to pass through the lower perforated ceramic block 15 to lift the brazing workpieces 14 until they abut against the upper ceramic pressure block 13 for pressing, so as to be inductively heated by a heating coil.
[0033] As an example, the brazed component 14 includes an upper aluminum block 141 and a lower copper plate 142, which are brazed together.
[0034] In some embodiments, the top end of the upper ceramic pressure block 13 is connected to a movable shaft 30 via a transition round aluminum block 29. A first spring element is sleeved on the movable shaft 30, and the top end of the movable shaft 30 is also provided with an upper shaft movable limit block 32. The movable shaft 30 is also connected to a transition block 11, and the transition block 11 is connected to a support rod 12. The first spring element is used to assist the upper ceramic pressure block 13 in pressing the brazed part 14 without damaging it.
[0035] In some embodiments, the novel brazing fixture further includes a rear receiving inclined guide rail 28 for receiving the brazed parts 14 after brazing.
[0036] In some embodiments, the feed guide 17 is disposed on the first bracket 18, and the first bracket 18 is disposed on the base 23.
[0037] In some embodiments, the lower ceramic lifting block 19 is connected to the floating cylinder 21 via an adapter bracket 20.
[0038] In some embodiments, the floating cylinder 21 is mounted on the base 23 via a cylinder bracket 22.
[0039] In some embodiments, the integrated limiting and distributing pusher 25 is fixed to the base 23 by the second bracket 24.
[0040] In some embodiments, the integrated limiting and distributing pusher 25 is provided with a first limiting block 26 and a second spring element.
[0041] In some embodiments, four first pressure blocks 16 are provided on the feed guide rail 17.
[0042] As an example, such as Figure 1As shown, the mounting position of the first spring element, namely the first spring element position 31, is shown, and the mounting position of the second spring element, namely the second spring element position 27, is also shown.
[0043] The working principle of a novel brazing fixture provided in this application embodiment is as follows:
[0044] The workpiece 14 to be brazed is placed on the feed guide rail 17 and pushed onto the lower perforated ceramic block 15 by a power source from other automated equipment or manually. The integrated limiting and separating pusher 25 separates and limits the workpiece, and then the floating cylinder 21 pushes the workpiece 14 (e.g., a circular pole piece) upwards. Simultaneously, the upper ceramic pressure block 13 presses the workpiece 14 and, under spring compression, rises to the heating coil for induction heating (using a separate heating device). After the heating and brazing are completed, the floating cylinder 21 descends, the integrated limiting and separating pusher 25 retracts, and the workpiece 14 enters the rear receiving inclined guide rail 28, completing one part processing cycle.
[0045] In summary, the novel brazing fixture provided in this application has the advantages of high bonding strength and difficulty in separation of brazed parts, meeting the pull-out force requirements of product parts; it has a significant low-cost advantage and can be used in the processing of positive and negative electrode post parts for the top cover of new energy lithium batteries; before being heated, the brazed part 14 is away from the induction heating source and rises from the fixture into the heating source, making the mechanism simple and practical.
[0046] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.
Claims
1. A novel jig for brazing, characterized by, It includes: A front feeding guide rail for conveying the brazing piece; An upper ceramic pressing block above the front feeding guide rail; A lower perforated ceramic block below the front feeding guide rail; An integrated limiting and distributing push knife on one side of the lower perforated ceramic block for separating and limiting the brazing piece on the front feeding guide rail; A floating air cylinder below the lower perforated ceramic block, the floating air cylinder is used to drive the lower ceramic lifting block to pass through the lower perforated ceramic block to lift the brazing piece until abutting the upper ceramic pressing block for compression, so as to be inductively heated by the heating coil.
2. A new type of fixture for brazing as claimed in claim 1, wherein, The top end of the upper ceramic pressing block is connected with a movable shaft through a adapter aluminum block, a first spring element is sleeved on the movable shaft, an upper shaft movable limiting block is arranged at the top end of the movable shaft, and a adapter block is connected with the movable shaft.
3. A new type of fixture for brazing as claimed in claim 1, wherein, It also includes: A rear material collecting inclined guide rail for collecting the brazing piece after brazing.
4. A new type of fixture for brazing as claimed in claim 1, wherein, The front feeding guide rail is arranged on a first support, and the first support is arranged on a base.
5. A new type of fixture for brazing as claimed in claim 1, wherein, The lower ceramic lifting block is connected with the floating air cylinder through an adapter support.
6. A new type of fixture for brazing as claimed in claim 4, wherein, The floating air cylinder is installed on the base through an air cylinder support.
7. A new type of fixture for brazing as claimed in claim 4, wherein, The integrated limiting and distributing push knife is fixed on the base through a second support.
8. A new type of fixture for brazing as claimed in claim 1, wherein, The integrated limiting and distributing push knife is provided with a first limiting block and a second spring element.
9. A new type of fixture for brazing as claimed in claim 1, wherein, Four first pressing blocks are arranged on the front feeding guide rail.