Clamping device for valve string machining

By designing an adjustable clamping device, which utilizes a motor-driven screw and a silicone pad clamping block, the problem of poor adaptability of existing clamping devices is solved, achieving stable clamping and efficient processing of valve strings.

CN223848685UActive Publication Date: 2026-01-30ZHENGZHOU HENGDA INTELLIGENT CONTROL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520638584.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-01-30
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Existing clamping devices cannot flexibly adjust the clamps to adapt to valve strings of different styles and sizes, resulting in unstable clamping, affecting machining accuracy and efficiency. In particular, when the machining position of the valve string is off-center, it is difficult to ensure that the machining position corresponds to the center of the worktable.

Method used

A clamping device was designed, comprising a worktable, a screw, a motor, a slider, and a clamping block. The position of the clamping block is adjusted by driving the screw to rotate via the motor, and silicone pads and air holes are used to blow away debris to enhance clamping stability and prevent damage to the valve train.

Benefits of technology

It enables flexible clamping of valve strings of different sizes and positions, improves processing accuracy and efficiency, avoids problems such as valve string deformation and unstable clamping, and facilitates workers to inspect the processing process.

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Abstract

The utility model belongs to the technical field of valve string machining, and particularly relates to a clamping device for valve string machining. A cavity is formed in the middle of the workbench, and two sliding grooves communicating with the cavity are formed in the top of the workbench in the longitudinal direction at intervals. Two screw rods are rotationally installed in the cavity, the two screw rods are in one-to-one correspondence with the two sliding grooves respectively and are parallel to each other, two motors are further fixedly installed in the cavity, and the two motors are in transmission connection with the two screw rods respectively; the ends, away from each other, of the two screws are both sleeved with sliding blocks in a threaded mode. According to the clamping device for valve string machining, the two motors are arranged to drive the screw rods to rotate correspondingly, so that the sliding blocks slide on the screw rods to change the positions of the clamping blocks, valve strings of different sizes can be flexibly adjusted and clamped, meanwhile, when the valve strings with the machining positions deviating from the centers of the valve strings are fixed, the machining accuracy is improved, and the machining efficiency is improved. A valve string machining center can correspond to the center of the workbench.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to valve string processing technical field, concretely is a kind of clamping device for valve string processing. BACKGROUND

[0002] Valve string, especially in hydraulic systems and certain industrial applications, refers to a series of consecutively installed or connected valve combinations, designed to meet specific system requirements such as pressure control, flow regulation, direction change, etc. Valve string is usually composed of multiple valves, which can be different types and functions, such as safety valve, pressure reducing valve, stop valve, gate valve, ball valve, etc. These valves are connected in series through pipes or connecting pieces to form a complete control system.

[0003] Valve string processing requires the use of clamping devices that can firmly clamp the valve string to prevent it from shaking or shifting during processing. However, existing clamping devices cannot flexibly adjust the clamps according to different styles and sizes of valve strings, resulting in unstable clamping of the valve string. When fixing valve strings whose processing positions are not at the center of the valve string, it is difficult to ensure that the processing position corresponds to the center of the workbench, thereby affecting processing accuracy and efficiency.

[0004] Therefore, the utility model provides a kind of clamping device for valve string processing. UTILITY MODEL CONTENT

[0005] To make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art.

[0006] The utility model solves the technical scheme that the utility model discloses a kind of clamping device for valve string processing, including workbench;The middle part of the workbench is provided with cavity, and the top of workbench is provided with two sliding grooves along longitudinal direction and is communicated with cavity;Two screw rods are rotatably installed in the cavity, and the two screw rods are respectively corresponding and mutually parallel with two sliding grooves, and two motors are further fixedly installed in the cavity, and the two motors are respectively connected with two screw rods in transmission;The end of the two screw rods away from each other is all threaded with sliding block, and the top of the two sliding blocks is all fixedly connected with slide rod, and the upper end of the two slide rods is all extended out of sliding groove and fixedly connected with clamping block;Two air guide pipes are fixedly installed on the rear side of the top of workbench, and the two ends of the two air guide pipes are sealed and symmetrically arranged on the left and right sides of workbench, and the two air guide pipes are all communicated with external air pipe, and the side of the two air guide pipes towards the middle of screw rod is all provided with multiple air holes.

[0007] Preferably, the opposite surfaces of the two clamping blocks are each provided with a silica gel pad, and a plurality of magnetic strips are fixedly installed in the silica gel pad. The two silica gel pads are each attracted to the corresponding clamping block by the magnetic strips.

[0008] Preferably, one end of the two screws is fixedly connected with the output shaft of the corresponding motor, and the other end of the two screws is sleeved with a bearing and rotationally connected with the side wall of the cavity through the bearing.

[0009] Preferably, the top of the two air ducts is fixedly installed with a lighting lamp on the side towards the middle of the screw, and the air holes on the two air ducts are vertically and spacedly arranged.

[0010] Preferably, the front side of the top of the workbench is provided with an inclined light-reflecting plate, the upper end of the light-reflecting plate is inclined to the rear side of the workbench, the left and right sides of the light-reflecting plate are fixedly installed with support rods, and the lower ends of the two support rods are fixedly connected with the workbench.

[0011] Preferably, the top of the workbench on the front side of the light-reflecting plate is provided with a collecting groove, and the lower end of the light-reflecting plate is located in the enclosed area of the collecting groove.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The clamping device for valve string machining, two motors are arranged to drive the screws to rotate, the sliding block slides on the screw to change the position of the clamping block, different sizes and different causes of the valve string can be flexibly adjusted and clamped, and when the valve string deviating from the machining position is fixed, the machining center of the valve string corresponds to the center of the workbench.

[0014] 2. The clamping device for valve string machining, the silica gel pad can protect the valve string, avoid excessive extrusion of the clamping block, cause damage and deformation of the valve string, and can be attached to the uneven shape of the outer side of the valve string, so that the clamping force of the clamping block on the valve string is increased. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be further described below in combination with the drawings.

[0016] Figure 1 It is the perspective view in the utility model;

[0017] Figure 2 It is the structure schematic view of the cavity in the utility model;

[0018] Figure 3 It is the structure schematic view of the silica gel pad in the utility model;

[0019] Figure 4 It is the structure schematic view of the air duct in the utility model;

[0020] Figure 5 It is the structure schematic view of the light-reflecting plate in the utility model;

[0021] In the diagram: 1. Workbench; 11. Cavity; 12. Slide; 13. Motor; 14. Screw; 15. Slider; 16. Slide rod; 17. Clamping block; 2. Silicone pad; 21. Magnetic strip; 3. Air duct; 31. External air duct; 32. Air hole; 4. Lighting lamp; 5. Reflector; 51. Support rod; 6. Collection tank. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Example 1: As Figures 1 to 5 As shown in the embodiment of this utility model, a clamping device for valve string processing includes a worktable 1; a cavity 11 is provided in the middle of the worktable 1, and two sliding grooves 12 communicating with the cavity 11 are longitudinally spaced on the top of the worktable 1; two screws 14 are rotatably installed in the cavity 11, and the two screws 14 correspond one-to-one with the two sliding grooves 12 and are parallel to each other; two motors 13 are also fixedly installed in the cavity 11, and the two motors 13 are respectively connected to the two screws 14 for transmission; there are various ways to install the two screws 14, for example: one end of each screw 14 is concentrically fixedly connected to the output shaft of the corresponding motor 13, and the other end of each screw 14 is fitted with a bearing and rotatably connected to the side wall of the cavity 11 through the bearing; the ends of the two screws 14 that are far apart from each other are threaded with sliders 15, and the top of each slider 15 is fixedly connected with a sliding rod 16, and the upper end of each sliding rod 16 extends out of the sliding groove 12 and is fixedly connected with a clamping block 17.

[0024] Place the valve string to be processed onto the worktable 1. After adjusting the position of the valve string, start the motor 13. The motor 13 drives the screw 14 to rotate, causing the sliders 15 to slide on the screw 14. The sliders 15 drive the slide rods 16 to slide in the slide grooves 12, which in turn causes the clamping blocks 17 to move closer together to clamp the valve string. If the processing position of the valve string to be processed is not in the center of the valve string, the position of the valve string on the worktable 1 will be off-center. When fixing it, one of the motors 13 can be started first to position one side of the clamping block 17. After the setting is confirmed, another motor 13 is started to drive the screw 14 to rotate, and then the clamping block 17 on the other side pushes the valve string to contact the clamping block 17 on one side, and achieves the clamping effect. By setting two motors 13 to drive the screw 14 to rotate respectively, the slider 15 slides on the screw 14 to change the position of the clamping block 17. In this way, the valve string with different sizes can be flexibly adjusted and clamped. At the same time, when fixing the valve string whose processing position is off the center of the valve string, the processing center of the valve string can be aligned with the center of the worktable 1.

[0025] like Figure 3As shown, the opposite faces of the two clamping blocks 17 are provided with silica gel pads 2, and a plurality of magnetic strips 21 are fixedly installed in the silica gel pads 2. The two silica gel pads 2 are adsorbed on the corresponding clamping blocks 17 through the magnetic strips 21. When the clamping blocks 17 clamp the valve string, the silica gel pads 2 first contact the valve string and are then extruded and attached to the outer surface of the valve string. By arranging the silica gel pads 2, the valve string can be protected from being damaged and deformed due to excessive extrusion of the clamping blocks 17, and the uneven shape of the outer side of the valve string can be attached, thereby increasing the clamping force of the clamping blocks 17 on the valve string.

[0026] As shown in Figures 1 to 4 , two air guide pipes 3 are fixedly installed on the rear side of the top of the workbench 1, and the two ends of the two air guide pipes 3 are sealed and symmetrically arranged on the left and right sides of the workbench 1. The two air guide pipes 3 are each provided with a plurality of air holes 32 on the side facing the middle of the screw rod 14. During operation, the input ends of the two external air pipes 31 are connected to the air pump. The gas enters the air guide pipe 3 through the external air pipe 31 and is discharged from the air hole 32 to act on the processed valve string. The gas flow blows away the debris generated after processing. By arranging the external air pipe 31 to connect the gas, the gas acts on the surface of the processed valve string to blow away the debris generated during processing, avoiding the phenomenon that the debris causes the clamping block 17 to slip with the valve string, resulting in unstable clamping of the clamping block 17 on the valve string.

[0027] As shown in Figures 1 to 4 , two lighting lamps 4 are fixedly installed on the top of the two air guide pipes 3 on the side facing the middle of the screw rod 14. The air holes 32 on the two air guide pipes 3 are vertically spaced apart. Most of the valve string processing is completed by the mechanical arm. Workers need to check during this process, but the mechanical arm will cast a shadow on the processed valve string. The lighting lamp 4 illuminates it to reduce the shadow of the valve string and facilitate the worker to check the processing process of the mechanical arm.

[0028] As shown in Figures 1 to 5 , the workbench 1 is provided with an inclined light board 5 on the front side of the top, and the upper end of the light board 5 is inclined to the rear side of the workbench 1. The left and right sides of the light board 5 are fixedly installed with a support rod 51, and the lower ends of the two support rods 51 are fixedly connected with the workbench 1. The light of the lighting lamp 4 cannot irradiate the back of the valve string, and the light board 5 can reflect the light of the lighting lamp 4, and the reflected light can irradiate the back of the valve string.

[0029] Working principle: place the valve string to be processed on the workbench 1, adjust the position of the valve string, start the motor 13, the motor 13 drives the screw 14 to rotate, so that the sliding block 15 slides on the screw 14 respectively, the sliding block 15 drives the sliding rod 16 to slide in the sliding groove 12, and then drives the clamping block 17 to approach each other, clamping the valve string, if the processing position of the valve string to be processed is not in the center of the valve string, the position of the valve string on the workbench 1 will deviate from the center of the workbench 1, when fixing it, one of the motors 13 can be started first, the position of one side of the clamping block 17 is determined, and then the other motor 13 is started to drive the screw 14 to rotate, and then the other side of the clamping block 17 pushes the valve string to contact with one side of the clamping block 17 and realizes the clamping effect. By setting two motors 13 to drive the screw 14 to rotate respectively, the sliding block 15 slides on the screw 14 to change the position of the clamping block 17, so that the valve string of different sizes and different positions can be flexibly adjusted and clamped. At the same time, for the valve string whose processing position deviates from the center of the valve string, the center of the valve string processing can be corresponded to the center of the workbench 1 when it is fixed. When the clamping block 17 clamps the valve string, the silica gel pad 2 contacts the valve string first, and then is extruded and adheres to the outer surface of the valve string.

[0030] By setting the silica gel pad 2, the valve string can be protected to avoid over-extrusion of the clamping block 17, which can cause damage and deformation of the valve string. It can also adhere to the uneven shape of the outer side of the valve string, thereby increasing the clamping force of the clamping block 17 on the valve string. The external air pipe 31 is connected to the air pump, the gas enters the air guide pipe 3 through the external air pipe 31, and then is discharged from the air hole 32, acting on the valve string processing position. The airflow blows away the debris generated after processing, the gas is connected through the external air pipe 31, and the gas acts on the surface of the processed valve string through the air hole 32, blowing away the debris generated during processing, avoiding the phenomenon that the debris causes the clamping block 17 and the valve string to slip, causing the clamping block 17 to clamp the valve string unstably.

[0031] Most of the valve string processing is completed by the mechanical arm, and workers need to check during the process. The mechanical arm will cause shadow to the processed valve string, the illuminating lamp 4 illuminates it to reduce the shadow of the valve string, which is convenient for workers to check the processing process of the mechanical arm. The light of the illuminating lamp 4 cannot irradiate to the back of the valve string, the reflecting plate 5 can reflect the light of the illuminating lamp 4, and the reflected light can irradiate to the back of the valve string, so that the workers can check the valve string more comprehensively.

[0032] Example 2: The difference between example 2 and example 1 is that, as shown in Figures 1 to 5 The top of the workbench 1 on the front side of the reflecting plate 5 is provided with a collecting groove 6, and the lower end of the reflecting plate 5 is located in the enclosed area of the collecting groove 6. The airflow blown by the air hole 32 carries away the debris, which is guided by the reflecting plate 5, so that the debris falls into the collecting groove 6.

[0033] The basic principle, main features and advantages of the present application are shown and described above, and those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A clamping device for valve string machining, comprising a worktable (1); characterized in that: The middle part of the workbench (1) is provided with a cavity (11), and the top of the workbench (1) is provided with two chute (12) which are communicated with the cavity (11) and are spaced apart along the longitudinal direction; two screw rods (14) are rotatably installed in the cavity (11), the two screw rods (14) are correspondingly arranged and parallel to each other, and two motors (13) are fixedly installed in the cavity (11), the two motors (13) are drivingly connected with the two screw rods (14) respectively; the ends of the two screw rods (14) away from each other are both threadedly sleeved with a sliding block (15), the top of each sliding block (15) is fixedly connected with a sliding rod (16), and the upper end of each sliding rod (16) extends out of the chute (12) and is fixedly connected with a clamping block (17); the rear side of the top of the workbench (1) is fixedly installed with two air guide pipes (3), the two ends of the two air guide pipes (3) are sealingly and symmetrically arranged on the left and right sides of the workbench (1), and each air guide pipe (3) is communicated with an external air pipe (31), and each air guide pipe (3) is provided with a plurality of air holes (32) on the side facing the middle part of the screw rod (14).

2. The clamping device for valve string machining according to claim 1, characterized in that: The opposite surfaces of the two clamping blocks (17) are provided with silica gel pads (2), and a plurality of magnetic strips (21) are fixedly installed in the silica gel pads (2), and the two silica gel pads (2) are adsorbed on the corresponding clamping blocks (17) through the magnetic strips (21).

3. The clamping device for valve string machining according to claim 1, characterized in that: One end of each of the two screw rods (14) is fixedly connected with the output shaft of the corresponding motor (13), and the other end of each of the two screw rods (14) is sleeved with a bearing and rotatably connected with the side wall of the cavity (11) through the bearing.

4. The clamping device for valve string machining according to claim 1, characterized in that: The top of each of the two air guide pipes (3) is fixedly installed with a lighting lamp (4) on the side facing the middle part of the screw rod (14), and the air holes (32) on the two air guide pipes (3) are vertically spaced apart.

5. The valve string machining clamp apparatus of claim 4, wherein: The front side of the top of the workbench (1) is provided with an inclined light board (5), and the upper end of the light board (5) is inclined to the rear side of the workbench (1), and the left and right sides of the light board (5) are fixedly installed with supporting rods (51), and the lower ends of the two supporting rods (51) are fixedly connected with the workbench (1).

6. The clamping device for valve string machining according to claim 5, characterized in that: The top of the workbench (1) on the front side of the light board (5) is provided with a collecting groove (6), and the lower end of the light board (5) is located in the enclosed area of the collecting groove (6).