Guide stabilizing device for shaft part deep hole drilling
By introducing a filter belt and electromagnet into the deep hole drilling device, the problem of filter plate clogging caused by the mixing of cooling oil and drill cuttings is solved, realizing automatic filtration and cleaning, improving filtration effect and ease of operation.
Patent Information
- Application Number
- CN202520075543.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In existing technologies, during deep hole drilling, the cooling oil and drill chips mix and enter the return oil tank, which can easily clog the filter plate, resulting in poor filtration and requiring time-consuming and labor-intensive manual cleaning.
A device comprising an oil return tank, a filter mechanism, a protective cover, a collection drawer, and a control panel was designed. Through the cooperation of a filter belt and an electromagnet, it achieves automatic filtration and cleaning of metal debris, avoiding clogging.
It achieves effective filtration of cooling oil and automatic cleaning of metal debris, improving filtration efficiency, preventing filter belt clogging, and simplifying the maintenance process.
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Figure CN223848735U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal drilling processing technical field especially relates to a kind of guiding stable device for shaft parts deep hole drilling. BACKGROUND
[0002] In various mechanical processing industries, the processing of small deep holes, especially the processing of small holes with a length-diameter ratio greater than 10 or even 50 or more, has always been a processing difficulty. According to the traditional method, only a lengthened twist drill can be used. However, the ordinary twist drill has many problems such as incomplete cooling, rapid temperature rise, etc. With the increase of drilling depth, the drilling conditions deteriorate rapidly, and drilling cannot continue. The processing depth is limited. Moreover, the machining precision is low, the surface roughness is poor, the processing efficiency is low, the operation labor intensity is large, the quality is difficult to guarantee, and it cannot meet the relevant technical requirements. In addition, it is easy to cause "chip jamming" or breakage of the drill bit, causing greater processing difficulty and thus the need for a drilling guide stabilizing device to guide and stabilize the gun drill bit.
[0003] In the prior art, a hollow lubricating coolant outlet and a chip removal channel are often designed on the drill bit. The lubricating coolant outlet further reduces the rigidity of the drill bit, and the chip removal channel increases the amplitude of the drill bit during high-speed movement, further reducing the straightness of the deep hole drilling chip. To solve the above problems, the document with application number 201720464506.7 discloses a drill bit guide mechanism for deep hole drilling equipment and deep hole drilling equipment. It includes a base, a main frame, a main sleeve, a front sealing sleeve, a first rotating shaft, a sealing guide sleeve, a second rotating shaft, and a tightening nut. The base is fixedly connected to the table rail surface of the lathe, and the main frame is fixedly installed on the base. The main sleeve is placed inside the upper end of the main frame. The front sealing sleeve is installed inside the left end of the main sleeve. The second rotating shaft is inserted into the inside of the front sealing sleeve. The second rotating shaft also has a sealing guide sleeve installed on its left end face. One end of the drill bit passes through the through hole in the center of the second rotating shaft and the sealing guide sleeve in sequence and is in close contact with the workpiece to be processed. The first rotating shaft is installed at the right end of the main sleeve, and the inside of the first rotating shaft is installed with a tightening nut. The other end of the drill bit passes through the through hole in the center of the first rotating shaft and the tightening nut in sequence.
[0004] The above-mentioned patent has the following problems when in use: During the oil return process, the cooling oil and drill chips will enter the oil return tank together, and the metal chips will be filtered by the filter plate. However, there is no cleaning mechanism inside the oil return tank to clean the filtered metal chips on the filter plate, which requires the staff to clean the filter plate in the oil return tank regularly, which is time-consuming and labor-intensive. Moreover, when a large amount of metal chips accumulate on the filter plate, it is easy to cause blockage of the filter plate, affecting the filtering effect, and there is room for improvement.
[0005] The above information disclosed in this BACKGROUND section is only for increasing the understanding of the background of the present application, and therefore, it can include information that is not prior art known to those of ordinary skill in the art. Utility model content
[0006] The utility model discloses a kind of guiding and stabilizing devices for shaft parts deep hole drilling to solve the shortcomings in prior art.
[0007] To achieve the above object, the utility model adopts the following technical scheme:
[0008] A guiding and stabilizing device for shaft parts deep hole drilling, comprising a machining bed, an oil return tank and a filtering mechanism.
[0009] The machining bed is provided with a drill bit guiding mechanism and a control panel, the top of the oil return tank is sealingly connected with an oil inlet pipe, one end of the oil inlet pipe is sealingly connected with an oil discharge pipe on the drill bit guiding mechanism, one side of the oil return tank is fixedly connected with a protective cover, and the filtering mechanism is arranged on the protective cover and the oil return tank and connected with the control panel.
[0010] The filtering mechanism includes a driving roller, a driven roller, a filter mesh belt, a shaft, an electromagnet, a scraper, a motor, a transmission wheel and a transmission belt, the driving roller is rotatably connected in the oil return tank, the filter mesh belt is connected to the driving roller, and the filter mesh belt corresponds to the oil inlet pipe.
[0011] Preferably, one end of the filter mesh belt is connected with the driven roller, the driven roller is rotatably connected with the oil return tank, a groove one is formed in the inner side of the oil return tank, the groove one is adapted to the filter mesh belt and the driven roller, and the filter mesh belt is in contact with the oil return tank.
[0012] Preferably, the protective cover is rotatably connected with a shaft, the shaft is fixedly sleeved with an electromagnet, the electromagnet corresponds to the filter mesh belt, and the magnetic force generated by the electromagnet attracts the metal chips on the filter mesh belt.
[0013] Preferably, a scraper is fixedly installed in the protective cover, the scraper is in contact with and matched with the electromagnet, a collecting drawer is inserted in the protective cover, the collecting drawer corresponds to the electromagnet, the collected metal scraps are collected through the collecting drawer, a handle is arranged on one side of the collecting drawer, and the staff can disassemble and assemble the collecting drawer.
[0014] Preferably, a motor is fixedly installed on the protective cover, an output end of the motor is connected with one end of the rotating shaft, the motor and the electromagnet are connected with the control panel, a transmission wheel is fixedly sleeved on the output end of the motor and one end of the driving roller, the same transmission belt is connected on the two transmission wheels, the rotating shaft drives the electromagnet to rotate through the driving of the motor, and the driving roller is synchronously rotated on the oil return tank through the matched transmission between the two transmission wheels and the transmission belt.
[0015] Preferably, an oil pump is arranged on one side of the processing bed, an oil discharge pipe is sealingly connected with one side of the oil return tank, one end of the oil discharge pipe is sealingly connected with an oil inlet pipe of the oil pump, a power head mechanism is arranged on the processing bed, the oil inlet pipe on the power head mechanism is sealingly connected with an oil outlet of the oil pump, a gun drill bit is fixedly installed on the power head mechanism, the gun drill bit is connected with the drill bit guiding mechanism, the gun drill bit can be stably guided through the action of the drill bit guiding mechanism, the gun drill bit is prevented from shaking, stability is improved, the filtered cooling oil is conveyed into the power head mechanism through the driving of the oil pump and the action of the oil discharge pipe, and acts on the gun drill bit, so that the gun drill bit is cooled, a fixing mechanism is arranged on the processing bed, shaft parts are fixedly installed on the fixing mechanism, the shaft parts are fixed in position through the action of the fixing mechanism, one end of the shaft parts corresponds to the drill bit guiding mechanism and the gun drill bit, the shafts of the shaft parts, the drill bit guiding mechanism and the gun drill bit correspond to each other, the oil pump, the power head mechanism, the fixing mechanism and the drill bit guiding mechanism are connected with the control panel, in the process of machining the shaft parts, the gun drill bit is driven by the power head mechanism to drill holes in the shaft parts, and the drill chips and the cooling oil are discharged into the oil inlet pipe through the oil discharge pipe, and are conveyed into the oil return tank through the action of the oil inlet pipe and fall on the filter screen belt.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] (1) The utility model discloses a kind of guiding stable device for shaft parts deep hole drilling, cooperation design between the oil return tank, filtering mechanism, protective cover, collection drawer and control panel, not only can achieve the effect of filtering metal chips in cooling oil, but also can achieve the effect of automatically cleaning and collecting the metal chips filtered on the filter screen belt, avoid metal chips to cause the filter screen belt to be blocked, improve filtering effect. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the description of embodiments or prior art. Obviously, the drawings in the following description are only exemplary, and the structure, proportion, size and the like shown in the present specification are only used to cooperate with the content disclosed in the specification, so as to be understood and read by those skilled in the art, and not to limit the limiting conditions that can be implemented by the present utility model, so it has no technical substantial significance, any modification of structure, change of proportion relationship or adjustment of size.
[0019] Figure 1 An assembly schematic diagram of the guiding stable device for shaft parts deep hole drilling is provided for the present utility model;
[0020] Figure 2 An oil return tank schematic diagram of the guiding stable device for shaft parts deep hole drilling is provided for the present utility model;
[0021] Figure 3 A filtering mechanism schematic diagram of the guiding stable device for shaft parts deep hole drilling is provided for the present utility model;
[0022] Figure 4 An oil return tank dissection schematic diagram of the guiding stable device for shaft parts deep hole drilling is provided for the present utility model.
[0023] Reference signs: 1, processing bed; 2, drill guiding mechanism; 3, oil return tank; 4, oil inlet pipe; 5, protective cover; 6, filtering mechanism; 7, collection drawer; 8, oil discharge pipe; 9, oil pump; 10, power head mechanism; 11, gun drill drill bit; 12, fixing mechanism; 13, control panel; 14, shaft part; 61, driving roller; 62, driven roller; 63, filter screen belt; 64, shaft; 65, electromagnet; 66, scraper; 67, motor; 68, transmission wheel; 69, transmission belt. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] The utility model provides a kind of guiding and stabilizing device for shaft parts deep hole drilling, refer to Figures 1-4 A guiding and stabilizing device for shaft parts deep hole drilling, comprising a machining bed 1, an oil return tank 3 and a filtering mechanism 6.
[0026] The machining bed 1 is provided with a drill guiding mechanism 2 and a control panel 13, and the top of the oil return tank 3 is sealingly connected with an oil inlet pipe 4, one end of the oil inlet pipe 4 is sealingly connected with an oil discharge pipe on the drill guiding mechanism 2, and the oil return tank 3 is fixedly connected with a protective cover 5 on one side, and the filtering mechanism 6 is arranged on the protective cover 5 and the oil return tank 3 and connected with the control panel 13.
[0027] The filtering mechanism 6 includes a driving roller 61, a driven roller 62, a filter mesh belt 63, a shaft 64, an electromagnet 65, a scraper 66, a motor 67, a transmission wheel 68 and a transmission belt 69, the driving roller 61 is rotatably connected in the oil return tank 3, the filter mesh belt 63 is connected to the driving roller 61, the filter mesh belt 63 corresponds to the oil inlet pipe 4, and through the cooperation design between the oil return tank 3, the filtering mechanism 6, the protective cover 5, the collection drawer 7 and the control panel 13, the effect of filtering the metal chips in the cooling oil can be achieved, and the effect of automatically cleaning and collecting the filtered metal chips on the filter mesh belt 63 can also be achieved, which avoids the blockage of the filter mesh belt 63 by the metal chips and improves the filtering effect.
[0028] In this way, one end of the filter mesh belt 63 is connected with the driven roller 62, the driven roller 62 is rotatably connected with the oil return tank 3, a groove one is formed in the inner side of the oil return tank 3, the groove one is adapted to the filter mesh belt 63 and the driven roller 62, the filter mesh belt 63 is in contact with the oil return tank 3, and the metal chips are prevented from falling below the filter mesh belt 63 through the action of the groove one.
[0029] In this way, the shaft 64 is rotatably connected to the protective cover 5, the electromagnet 65 is fixedly sleeved on the shaft 64, the electromagnet 65 corresponds to the filter mesh belt 63, and the metal chips on the filter mesh belt 63 are attracted by the magnetic force generated by the electromagnet 65.
[0030] In the mode, the scraper 66 is fixedly installed in the protective cover 5, the scraper 66 is in contact with the electromagnet 65 and is matched with the electromagnet 65, the collecting drawer 7 is inserted in the protective cover 5, the collecting drawer 7 corresponds to the electromagnet 65, the metal scraps are collected through the action of the collecting drawer 7, one side of the collecting drawer 7 is provided with a handle, which is convenient for the staff to disassemble and assemble the collecting drawer 7.
[0031] In the mode, the motor 67 is fixedly installed on the protective cover 5, the output end of the motor 67 is connected with one end of the rotating shaft 64, the motor 67 and the electromagnet 65 are connected with the control panel 13, the output end of the motor 67 and one end of the driving roller 61 are fixedly sleeved with the transmission wheels 68, the same transmission belt 69 is connected on the two transmission wheels 68, the rotating shaft 64 drives the electromagnet 65 to rotate through the driving of the motor 67, and the driving roller 61 is synchronously rotated on the oil return tank 3 through the cooperation transmission between the two transmission wheels 68 and the transmission belt 69.
[0032] In the mode, the oil pump 9 is arranged on one side of the machining bed 1, the oil discharge pipe 8 is sealingly connected with one side of the oil return tank 3, one end of the oil discharge pipe 8 is sealingly connected with the oil inlet pipe of the oil pump 9, the power head mechanism 10 is arranged on the machining bed 1, the oil inlet pipe of the power head mechanism is sealingly connected with the oil outlet of the oil pump 9, the gun drill bit 11 is fixedly installed on the power head mechanism 10, the gun drill bit 11 is connected with the drill bit guiding mechanism 2, the gun drill bit 11 can be stably guided through the action of the drill bit guiding mechanism 2, the gun drill bit 11 is avoided from shaking, the stability is improved, the cooling oil after being filtered is driven by the oil pump 9 and the oil discharge pipe 8, so as to be transported into the power head mechanism 10 and act on the gun drill bit 11, so as to achieve the effect of cooling the gun drill bit 11, the fixing mechanism 12 is arranged on the machining bed 1, the shaft part 14 is fixedly installed on the fixing mechanism 12, the shaft part 14 is fixedly positioned through the action of the fixing mechanism 12, one end of the shaft part 14 corresponds to the drill bit guiding mechanism 2 and the gun drill bit 11, the shafts of the shaft part 14, the drill bit guiding mechanism 2 and the gun drill bit 11 correspond to each other, the oil pump 9, the power head mechanism 10 and the fixing mechanism 12 are connected with the control panel 13, in the process of machining the shaft part 14, the gun drill bit 11 drills the shaft part 14 under the driving of the power head mechanism 10, the drill chips and the cooling oil are discharged into the oil inlet pipe 4 through the oil discharge pipe, and are transported into the oil return tank 3 through the action of the oil inlet pipe 4 and fall on the filter screen belt 63; the specific structure and working principle of the oil pump 9, the power head mechanism 10, the fixing mechanism 12 and the drill bit guiding mechanism 2 can refer to the document with the application number of 201720464506.7 proposed by the present application, which is prior art and will not be described in detail.
[0033] Working principle: when using, the motor 67, oil pump 9, power head mechanism 10 and fixing mechanism 12 are driven and controlled through the control panel 13.
[0034] In the process of machining the shaft part 14, the gun drill bit 11 drills the shaft part 14 in the driving box of the power head mechanism 10, and the drill chips and the cooling oil are discharged into the oil inlet pipe 4 through the oil discharge pipe, and are transported into the oil return tank 3 through the oil inlet pipe 4 and fall on the filter screen belt 63, at this time, the cooling oil and the metal chips are filtered and separated through the action of the filter screen belt 63, at the same time, the rotation shaft 64 drives the electromagnet 65 to rotate through the driving of the motor 67, and the driving roller 61 rotates synchronously on the oil return tank 3 through the cooperation transmission between the two transmission wheels 68 and the transmission belt 69, and the driven roller 62 rotates synchronously through the transmission of the filter screen belt 63, so that the filter screen belt 63 rotates and transports the filtered metal chips upward, when the metal chips approach the electromagnet 65, the metal chips on the filter screen belt 63 are adsorbed on the surface of the electromagnet 65 through the magnetic force, so that the filter screen belt 63 is automatically cleaned, and the filter screen belt 63 is prevented from being blocked by the metal chips.
[0035] Then, the electromagnet 65 and the scraper 66 are driven under the driving of the motor 67, so that the scraper 66 scrapes off the metal chips on the surface of the electromagnet 65 and falls into the collection drawer 7, so that the electromagnet 65 is cleaned, and the metal chips are collected.
[0036] The filtered cooling oil is transported into the power head mechanism 10 through the driving of the oil pump 9 and the action of the oil discharge pipe 8, and acts on the gun drill bit 11, so that the gun drill bit 11 is cooled.
[0037] The technical progress obtained by the utility model relative to the prior art is that the cooperation of various components can not only achieve the effect of filtering the metal chips in the cooling oil, but also achieve the effects of automatically cleaning and collecting the filtered metal chips on the filter screen belt 63, so that the filter screen belt 63 is prevented from being blocked by the metal chips, the filtering effect is improved, and the structure is simple and practical.
[0038] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A guiding and stabilizing device for deep hole drilling of shaft parts, characterized in that, Including processing bed (1), oil return tank (3) and filter mechanism (6); The processing bed (1) is provided with a drill bit guiding mechanism (2) and a control panel (13), the top of the oil return tank (3) is sealingly connected with an oil inlet pipe (4), one end of the oil inlet pipe (4) is sealingly connected with an oil discharge pipe on the drill bit guiding mechanism (2), one side of the oil return tank (3) is fixedly connected with a protective cover (5), the filter mechanism (6) is arranged on the protective cover (5) and the oil return tank (3) and connected with the control panel (13); the filter mechanism (6) comprises a driving roller (61), a driven roller (62), a filter screen belt (63), a rotating shaft (64), an electromagnet (65), a scraper (66), a motor (67), a transmission wheel (68) and a transmission belt (69), the driving roller (61) is rotatably connected in the oil return tank (3), the driving roller (61) is connected with the filter screen belt (63), the filter screen belt (63) corresponds to the oil inlet pipe (4), one end of the filter screen belt (63) is connected with the driven roller (62), the driven roller (62) is rotatably connected with the oil return tank (3), a groove one is formed in the inner side of the oil return tank (3), the groove one is matched with the filter screen belt (63) and the driven roller (62), the filter screen belt (63) is in contact with the oil return tank (3), the rotating shaft (64) is rotatably connected to the protective cover (5), the electromagnet (65) is fixedly sleeved on the rotating shaft (64), the electromagnet (65) corresponds to the filter screen belt (63), the scraper (66) is fixedly installed in the protective cover (5), the scraper (66) is in contact with and matched with the electromagnet (65), the collecting drawer (7) is inserted into the protective cover (5), and the collecting drawer (7) corresponds to the electromagnet (65).
2. The guiding and stabilizing device for deep hole drilling of shaft parts according to claim 1, characterized in that, The motor (67) is fixedly installed on the protective cover (5), and the output end of the motor (67) is connected with one end of the rotating shaft (64); the motor (67) and the electromagnet (65) are connected with the control panel (13).
3. The guiding and stabilizing device for deep hole drilling of shaft parts according to claim 2, characterized in that, The output end of the motor (67) and one end of the driving roller (61) are fixedly sleeved with the transmission wheel (68), and the same transmission belt (69) is connected on the two transmission wheels (68).
4. The guiding and stabilizing device for deep hole drilling of shaft parts according to claim 1, characterized in that, One side of the processing bed (1) is provided with an oil pump (9), one side of the oil return tank (3) is sealingly connected with an oil discharge pipe (8), one end of the oil discharge pipe (8) is sealingly connected with an oil inlet pipe of the oil pump (9), the processing bed (1) is provided with a power head mechanism (10), an oil inlet pipe on the power head mechanism is sealingly connected with an oil discharge port of the oil pump (9), a gun drill drill bit (11) is fixedly installed on the power head mechanism (10), and the gun drill drill bit (11) is connected with the drill bit guiding mechanism (2).
5. The guiding and stabilizing device for deep hole drilling of shaft parts according to claim 4, characterized in that, The processing bed (1) is provided with a fixing mechanism (12), the fixing mechanism (12) is fixedly installed with a shaft part (14), one end of the shaft part (14) corresponds to the drill bit guiding mechanism (2) and the gun drill bit (11), the shaft centers of the shaft part (14), the drill bit guiding mechanism (2) and the gun drill bit (11) correspond, the oil pump (9), the power head mechanism (10), the fixing mechanism (12) are connected with the control panel (13).
Citation Information
Patent Citations
Deep hole drilling is drill bit guiding mechanism and deep hole drilling equipment for equipment
CN206966707U