Air inlet channel forming tool
Through the collaborative design of the main frame, drive components, plate mold, and cleaning components, the complexity and cleaning challenges in the intake manifold forming process have been solved, achieving automated positioning and cleaning of the intake manifold and improving production accuracy and efficiency.
Patent Information
- Application Number
- CN202520413597.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Due to its large curvature and curved sections, the air intake is complex to manufacture and cannot be effectively cleaned or processed quickly after processing.
The system employs a collaborative design of main frame, drive components, plate mold, adjustment components, and cleaning components to achieve full automation of the intake duct forming, positioning, and cleaning process. Combined with modular design, it can adapt to rapid changeover of multiple product specifications.
It achieves automated positioning and cleaning of the air intake duct forming process, improving production accuracy and efficiency, and enabling rapid adaptation to workpieces of different sizes.
Smart Images

Figure CN223849744U_ABST
Abstract
Description
Technical Field
[0001] This utility model patent relates to the technical field of forming tooling, and more specifically, to an air intake forming tooling. Background Technology
[0002] Chinese Patent Publication No. CN213002490U discloses a forming tooling for an S-shaped air intake, specifically relating to the technical field of air intake forming tooling for carbon fiber composite materials. It includes a lower mold and an upper mold. Locking plates are fixedly connected to the bottom of the lower mold and the top of the upper mold. Pins are evenly arranged inside the locking plates, and locking bolts pass through the pins. A sealing strip is provided between the locking plates at the bottom of the lower mold and the top of the upper mold. This invention incorporates an anti-corrosion structure, including an anti-corrosion sleeve fixed to the outside of the lower and upper molds. One end of the anti-corrosion sleeve has a locking block. In use, the anti-corrosion sleeve is engaged with the outside of the lower and upper molds through the locking groove and the locking block, thus fixing the anti-corrosion sleeve to the outer walls of the lower and upper molds, protecting the outer walls of the lower and upper molds from corrosion, and extending the service life of the tooling.
[0003] However, due to its large curvature and curved sections, the intake manifold is complex to manufacture, and the tooling cannot be effectively cleaned or processed quickly after processing. Utility Model Content
[0004] The purpose of this utility model is to provide an intake manifold forming fixture, which aims to solve the problem that the intake manifold itself has a large curvature and curved sections, making the manufacturing process relatively complex, and the fixture cannot be effectively cleaned and quickly processed after processing.
[0005] This utility model is implemented as follows: an air intake forming fixture includes a main frame, a drive assembly, a plate mold, an adjustment assembly, and a cleaning assembly. The drive assembly is symmetrically placed on the top of the main frame, the plate mold is rotatably connected to the middle of the drive assembly, the adjustment assembly is slidably connected to both sides of the main frame, and the cleaning assembly is rotatably connected to the top of the adjustment assembly.
[0006] The adjustment assembly includes an adjustment slide rail, an adjustment slider, an adjustment cylinder, an adjustment rod, an adjustment support block, an adjustment telescopic rod, and a stop block. The adjustment slide rail is symmetrically placed on both sides of the main frame. The adjustment slider is slidably connected to the middle of the adjustment slide rail. The adjustment cylinder is installed on the top of the adjustment slider. The adjustment rod is slidably connected to the middle of the adjustment cylinder. The adjustment support block is fixed to the top of the adjustment rod. The adjustment telescopic rod is slidably connected to the middle of the adjustment support block. The stop block is fixed to the extended end of the adjustment telescopic rod.
[0007] The adjustment assembly also includes an adjustment support rod, and the cleaning assembly is rotatably connected to the top of the adjustment support rod.
[0008] The cleaning assembly has multiple evenly spaced nozzles installed on its side.
[0009] The drive assembly includes a drive support, a drive motor, and a drive shaft. The drive support is mounted on the top of the main frame, the drive motor is mounted in the middle of the drive support, and the drive shaft is connected to the drive motor for transmission.
[0010] The main frame is fixed with reinforcing ribs in the middle.
[0011] The mold plate has an irregular plate-like structure.
[0012] Compared with existing technologies , The present invention has the following beneficial effects:
[0013] Through the synergistic action of drive, adjustment, and cleaning components, the entire process of intake manifold forming, positioning, and cleaning is automated; the modular design balances rigidity and flexibility, making it suitable for rapid changeover of multi-specification products and comprehensively improving production accuracy and efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the intake manifold forming tool of this utility model;
[0015] Figure 2 yes Figure 1 A magnified view of part A in the middle.
[0016] Figure label:
[0017] 1. Main frame; 2. Drive assembly; 3. Mold plate; 4. Adjustment assembly; 5. Cleaning assembly; 6. Drive support; 7. Drive motor; 8. Drive shaft; 9. Adjusting slide rail; 10. Adjusting slider; 11. Adjusting cylinder; 12. Adjusting air rod; 13. Adjusting support block; 14. Adjusting telescopic rod; 15. Abutment block; 16. Adjusting support rod; 19. Nozzle; 20. Reinforcing rib. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0019] The implementation of this utility model will be described in detail below with reference to specific embodiments.
[0020] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0021] like Figures 1-2 As shown, this utility model provides an air intake forming fixture, including a main frame 1, a drive assembly 2, a plate mold 3, an adjustment assembly 4, and a cleaning assembly 5. The drive assembly 2 is symmetrically placed on the top of the main frame 1, the plate mold 3 is rotatably connected to the middle of the drive assembly 2, the adjustment assembly 4 is slidably connected to both sides of the main frame 1, and the cleaning assembly 5 is rotatably connected to the top of the adjustment assembly 4.
[0022] The drive assembly 2 is symmetrically arranged on the top of the main frame 1. The plate mold 3 is connected to the drive motor 7 through the drive shaft 8 to form a rotational power source. The symmetrical drive layout can ensure that the plate mold 3 is subjected to uniform force and avoid stress concentration on one side. The drive motor 7 directly drives the drive shaft 8, which has high power transmission efficiency and can accurately control the rotation angle of the plate mold 3 to meet the forming requirements of complex curved surfaces.
[0023] The adjustment assembly 4 includes an adjustment slide rail 9, an adjustment slider 10, an adjustment cylinder 11, an adjustment rod 12, an adjustment support block 13, an adjustment telescopic rod 14, and a stop block 15. The adjustment slide rail 9 is symmetrically placed on both sides of the main frame 1. The adjustment slider 10 is slidably connected to the middle of the adjustment slide rail 9. The adjustment cylinder 11 is installed on the top of the adjustment slider 10. The adjustment rod 12 is slidably connected to the middle of the adjustment cylinder 11. The adjustment support block 13 is fixed to the top of the adjustment rod 12. The adjustment telescopic rod 14 is slidably connected to the middle of the adjustment support block 13. The stop block 15 is fixed to the extended end of the adjustment telescopic rod 14.
[0024] The adjustment assembly 4 is slidably connected to the main frame 1 via the adjustment slide rail 9, and is driven by the adjustment cylinder 11 to drive the air rod 12, which in turn drives the adjustment support block 13 and the abutment block 15 to perform multi-stage telescopic positioning. The adjustment telescopic rod 14 can finely adjust the clamping force of the abutment block 15 to adapt to workpieces of different sizes; the modular design automates the adjustment process and significantly improves the adaptability of the tooling.
[0025] The adjustment assembly 4 also includes an adjustment rod 16, and the cleaning assembly 5 is rotatably connected to the top of the adjustment rod 16.
[0026] The cleaning assembly 5 rotates with the adjusting assembly 4 via the adjusting support rod 16, and the nozzles 19 are evenly distributed along the side of the cleaning assembly 5. The adjusting support rod 16 expands the degree of freedom of movement of the cleaning assembly 5, and together with the evenly distributed design of the nozzles 19, it can achieve 360° cleaning without dead angles; the cleaning position moves synchronously with the adjusting assembly 4 to ensure seamless connection between the molding and cleaning processes.
[0027] The cleaning assembly 5 has multiple evenly spaced nozzles 19 installed on its side.
[0028] The drive support 6 integrates the drive motor 7 and the drive shaft 8 to form a closed power module. The integrated drive structure saves space, reduces the transmission chain length, and improves system rigidity; the direct-drive shaft design of the drive motor 7 reduces transmission errors and ensures the speed stability of the mold plate 3.
[0029] The drive assembly 2 includes a drive support 6, a drive motor 7, and a drive shaft 8. The drive support 6 is mounted on the top of the main frame 1, the drive motor 7 is mounted in the middle of the drive support 6, and the drive shaft 8 is connected to the drive motor 7 in a transmission manner.
[0030] The main frame 1 is fixedly connected to a reinforcing rib 20 in the middle. The formwork 3 is an irregular plate-shaped structure.
[0031] The 20 reinforcing ribs significantly improve the torsional rigidity of the main frame and prevent tooling deformation; the irregularly shaped plate mold 3 can accurately match the complex surface of the air intake, reduce subsequent machining allowance, and improve forming efficiency.
[0032] Referring to the figure, a preferred embodiment of the present invention is provided.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An air intake port forming tool characterized by, The utility model provides a kind of plate washing machine, including main frame (1), drive assembly (2), plate mould (3), adjusting assembly (4) and cleaning assembly (5), the drive assembly (2) is symmetrically placed on the top of main frame (1), the plate mould (3) is rotatably connected in the middle of drive assembly (2), the adjusting assembly (4) is slidably connected on the both sides of main frame (1), and the cleaning assembly (5) is rotatably connected on the top of adjusting assembly (4).
2. The air intake passage forming tool according to claim 1, characterized by The adjusting assembly (4) includes adjusting slide rail (9), adjusting sliding block (10), adjusting cylinder (11), adjusting air rod (12), adjusting support block (13), adjusting telescopic rod (14) and abutting block (15), the adjusting slide rail (9) is symmetrically placed on the both sides of main frame (1), the adjusting sliding block (10) is slidably connected with the middle of adjusting slide rail (9), the adjusting cylinder (11) is installed on the top of adjusting sliding block (10), the adjusting air rod (12) is slidably connected with the middle of adjusting cylinder (11), the adjusting support block (13) is fixedly connected on the top of adjusting air rod (12), the adjusting telescopic rod (14) is slidably connected with the middle of adjusting support block (13), and the abutting block (15) is fixedly connected on the protruding end of adjusting telescopic rod (14).
3. The air intake passage forming tool according to claim 2, characterized by The adjusting assembly (4) further includes adjusting support rod (16), and the cleaning assembly (5) is rotatably connected on the top of adjusting support rod (16).
4. The air intake passage forming tool according to claim 3, characterized by A plurality of interval uniformly distributed spray heads (19) are installed on the side edge of the cleaning assembly (5).
5. The air intake passage forming tooling of claim 4, wherein, The drive assembly (2) includes drive support (6), drive motor (7) and drive rotating shaft (8), the drive support (6) is installed on the top of main frame (1), the drive motor (7) is installed in the middle of drive support (6), and the drive rotating shaft (8) is drivingly connected with drive motor (7).
6. The air intake passage forming tool according to claim 5, characterized by The reinforcing rib (20) is fixedly connected in the middle of the main frame (1).
7. The air intake passage forming tool according to claim 6, characterized by The plate mould (3) is a heterogeneous plate structure.
Citation Information
Patent Citations
Forming tool of S-shaped air inlet channel
CN213002490U