Deviation adjusting baffle for belt conveying system
By designing a baffle assembly using wear-resistant composite plates and soft materials, the problems of easy deformation, poor wear resistance, and high noise in existing alignment baffles have been solved, achieving increased durability and reduced noise, thereby lowering equipment maintenance and operating costs.
Patent Information
- Application Number
- CN202520539465.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-26
AI Technical Summary
The existing alignment baffle has a simple structure, is easily deformed, has poor wear resistance, is noisy during use, and is costly, which affects the equipment maintenance and operation costs.
An adjustment baffle was designed, comprising a main shaft, a baffle assembly, and an adjustment assembly. The baffle assembly consists of a base plate, a connector, and a wear-resistant composite plate. The base plate has a grid with soft material poured inside, and the wear-resistant composite plate covers the surface. The adjustment assembly adjusts the baffle angle through a lead screw and a rotating wheel to buffer material impact.
It extends the service life of the alignment baffle, reduces noise, decreases maintenance frequency and operating costs, and improves the reliability of the equipment.
Smart Images

Figure CN223851359U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material conveying technical field, concretely relates to a kind of deviation baffle for belt conveying system. BACKGROUND
[0002] The existing conveying belt conveying system, material is dropped into conveying belt after chute, the material drop point of part chute is not in the center of lower level belt, so that it leads to uneven stress of conveying belt, with the movement process, conveying belt will run deviation to the side of less material, also it leads to uneven stress of the both sides of groove type carrier roller supporting conveying belt, long-term so, conveying belt and groove type carrier roller will be abnormally worn, increase the workload of equipment maintenance personnel, also increase the operating cost of factory, install deviation baffle on chute receiving surface can improve this defect.
[0003] But currently commonly used deviation baffle structure is simple, easy to deform, wear resistance performance is relatively poor, service period is relatively short, and cost is relatively high, and since material impact deviation baffle can form larger noise, bring very big noise pollution, bring very big physical and mental health hazards to staff. CONTENT OF UTILITY MODEL
[0004] Based on the above description, the utility model provides a kind of deviation baffle for belt conveying system to solve the technical problem of the structure of deviation baffle in prior art, easy to deform, wear resistance performance is relatively poor and the noise is relatively large when using.
[0005] The technical scheme that the utility model solves above-mentioned technical problem is as follows:
[0006] A kind of deviation baffle for belt conveying system, it includes main shaft, baffle assembly and adjusting assembly;
[0007] The main shaft is transversely installed in the inside of chute;
[0008] The baffle assembly is rotatably hung in the below of the main shaft;The baffle assembly includes bottom plate, connecting piece and wear-resistant composite board, the connecting piece connects the bottom plate and the main shaft, the bottom plate is formed with grid, the grid is poured with soft material in the grid and forms soft plate, the wear-resistant composite board is connected to the surface of soft plate;
[0009] The adjusting assembly is connected with the side of the bottom plate away from the wear-resistant composite board and is set on the chute, and the adjusting assembly pushes the baffle assembly to rotate.
[0010] Compared with prior art, the technical scheme of the present application has the following beneficial technical effects:
[0011] The biasing baffle provided by the application is used in the following way: the first wear-resistant composite plate is worn out when the material falls and impacts the baffle; when the wear-resistant composite plate at a certain position is worn out, the inner soft plate will resist the impact of the material; when the soft plate is worn out, the material will be stored in the grid and continue to resist the impact and wear of the material; in addition, the inner soft plate design effectively relieves the impact and reduces the impact noise of the material; the biasing baffle has strong wear resistance, prolongs the service life of the whole machine, reduces the work load of maintenance personnel, and saves the operating cost of the factory.
[0012] Based on the above technical solutions, the utility model further can make improvement as follows.
[0013] Further, the soft material is rubber.
[0014] Further, the wear-resistant composite plate is a high-chromium alloy plate.
[0015] Further, the adjusting assembly comprises a lead screw, a nut and a rotating wheel, the nut is fixed on the chute, the lead screw is threadedly connected to the nut and penetrates through the chute, one end of the lead screw located in the chute is movably connected to the bottom plate, and the rotating wheel is connected to the other end of the lead screw.
[0016] Further, the adjusting assembly further comprises a connecting seat, the connecting seat comprises a connecting plate, a connecting rod and a lock pin, one end of the lead screw located in the chute is rotatably connected to the connecting plate, the connecting rod is connected to the connecting plate, the lock pin is connected to the connecting rod, and the lock pin is rotatably connected to the bottom plate.
[0017] Further, one side of the bottom plate away from the wear-resistant composite plate is provided with a hanging lug, a strip-shaped hole is formed in the hanging lug, and the lock pin is movably arranged in the strip-shaped hole.
[0018] Further, the connecting piece comprises a plurality of rib plates arranged on the bottom plate, one end of each rib plate away from the bottom plate is formed with a sleeve hole, and the rib plate is sleeved on the main shaft through the sleeve hole. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a side view structural schematic diagram of a biasing baffle for a belt conveying system provided by the embodiment of the application;
[0020] Figure 2 It is a perspective structural schematic diagram of a baffle assembly in the embodiment of the application;
[0021] Figure 3 It is a front view structural schematic diagram of a baffle assembly in the embodiment of the application;
[0022] Figure 4 It is Figure 3A-A cross-sectional view of the schematic diagram of the embodiment of the application;
[0023] Figure 5 A-A cross-sectional view of the schematic diagram of the embodiment of the application; Figure 1 A-A cross-sectional view of the schematic diagram of the embodiment of the application;
[0024] Figure 6 A-A cross-sectional view of the schematic diagram of the embodiment of the application; DETAILED DESCRIPTION
[0025] In order to facilitate the understanding of the present application, the present application will be described in more detail below with reference to the relevant drawings. The drawings show embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application.
[0027] It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device described herein is oriented in an orientation that is opposite to the orientation shown in a figure, a spatially relative term that can have been used to describe a feature in the figure is to be interpreted to encompass both the feature oriented as depicted in the figure and the feature oriented opposite to the depiction in the figure, depending on the particular context. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0028] It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device described herein is oriented in an orientation that is opposite to the orientation shown in a figure, a spatially relative term that can have been used to describe a feature in the figure is to be interpreted to encompass both the feature oriented as depicted in the figure and the feature oriented opposite to the depiction in the figure, depending on the particular context. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0029] As used herein, the singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. It will be further understood that the terms "comprises", "comprising", "includes" and / or "including", or the like, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, components, or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.
[0030] As shown in Figures 1 to 6 The embodiment of the present application provides a deviation adjusting baffle for a belt conveying system.
[0031] The main shaft 1 is transversely installed in the chute 4 and serves as a support core of the whole device. Preferably, two opposite mounting seats 41 are installed in the chute 4, and the two ends of the main shaft 1 are arranged on the mounting seats.
[0032] The baffle assembly 2 is rotatably hung below the main shaft 1, and the main body of the baffle assembly 2 is composed of a bottom plate 21, a connecting piece 22 and a wear-resistant composite plate 23. The connecting piece 22 is used to connect the bottom plate 21 and the main shaft 1, and ensures the stability of the baffle assembly 2. The bottom plate 21 is designed with a grid 211, and a soft plate 212 is formed by pouring a soft material in the grid of the grid 211. The wear-resistant composite plate 23 covers the surface of the soft plate 212, forming a multi-layer protection structure. The adjusting assembly 3 is installed on the chute 4 and connected to the side of the bottom plate 21 away from the wear-resistant composite plate 23. By pushing the baffle assembly 2 to rotate, the conveying direction of the materials can be adjusted.
[0033] When the materials fall and impact the baffle, the wear-resistant composite plate 23 is first subjected to wear. When the wear-resistant composite plate 23 is partially worn, the inner soft plate 212 continues to resist the impact of the materials. If the soft plate 212 is also worn, the materials will be accumulated in the grid of the grid 211, further buffering the impact and reducing the wear.
[0034] In specific implementation, the soft material is rubber, which has excellent elasticity and wear resistance, and can prolong the service life of the soft plate 212 and further reduce the impact noise. Preferably, holes are arranged on the flat steel constituting the grid 211, and the rubber between each grid is poured to form an integral whole, which will not fall off during use. In production, the wear-resistant composite plate 23 and the grid 211 are welded first, then the rubber is poured, and finally the bottom plate 21 is welded.
[0035] The wear-resistant composite plate 23 is made of high-chromium alloy plate, which has high hardness and wear resistance, significantly improving the durability of the baffle.
[0036] The adjusting assembly 3 is composed of a lead screw 31, a nut 32 and a rotating wheel 33. The nut 32 is fixed on the chute 4, the lead screw 31 is connected in the nut 32 through thread and passes through the chute 4, one end of the lead screw 31 is movably connected with the bottom plate 21, and the other end of the lead screw 31 is provided with the rotating wheel 33. This design enables the operator to accurately adjust the angle of the baffle assembly 2 by rotating the rotating wheel 33, and ensures the accuracy of the material conveying direction.
[0037] In addition, the adjusting assembly 3 is also provided with a connecting seat 34, the connecting seat 34 includes a connecting plate 341, a connecting rod 342 and a locking pin 343. One end of the lead screw 31 is rotatably connected with the connecting plate 341, the connecting rod 342 is connected with the connecting plate 341, and the locking pin 343 is connected with the connecting rod 342 and rotatably connected with the bottom plate 21. This structure enhances the stability and reliability of the adjusting assembly 3, and ensures smooth rotation of the baffle assembly 2 during adjustment.
[0038] The side of the bottom plate 21 away from the wear-resistant composite plate 23 is provided with a hanging lug 213, the hanging lug 213 is provided with a strip-shaped hole 214, and the locking pin 343 is movably arranged in the strip-shaped hole 214. This design enables the locking pin 343 to be flexibly adjusted, and improves the adaptability of the baffle assembly 2 to different working conditions.
[0039] The connecting piece 22 is composed of a plurality of rib plates, the rib plates are fixed on the bottom plate 21, and each rib plate is provided with a sleeve hole at an end away from the bottom plate 21. The sleeve hole 222 is sleeved on the main shaft 1. This connecting mode not only enhances the connection strength between the baffle assembly 2 and the main shaft 1, but also ensures the stability of the baffle assembly 2 during operation, thereby improving the reliability of the whole machine.
[0040] In use, the main shaft 1 cooperates with the mounting seat 41 on the chute 4, the baffle assembly 2 rotates around the main shaft 1, the angle of the baffle is adjusted by adjusting the horizontal displacement of the lead screw 31, and thus the falling point of the material on the belt is controlled.
[0041] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A deflection plow for a belt conveyor system, characterized in that The main shaft, the baffle assembly and the adjusting assembly are included. The main shaft is transversely installed inside the chute. The baffle assembly is rotatably hung below the main shaft. The baffle assembly includes a bottom plate, a connecting piece and a wear-resistant composite plate.
2. A deflection platen for a belt conveyor system as defined in claim 1, wherein, The adjusting assembly is arranged on the chute and connected with the side of the bottom plate away from the wear-resistant composite plate.
3. A deflection platen for a belt conveyor system as set forth in claim 1, wherein, The soft material is rubber.
4. A deflection platen for a belt conveyor system as set forth in claim 1, wherein, The wear-resistant composite plate is a high-chromium alloy plate.
5. A deflection platen for a belt conveyor system as defined in claim 4, wherein, The adjusting assembly includes a screw rod, a nut and a rotating wheel.
6. A deflection platen for a belt conveyor system as claimed in claim 5, wherein, The nut is fixed on the chute.
7. A deflection platen for a belt conveyor system as set forth in claim 1, wherein, The screw rod is threadedly connected to the nut and penetrates through the chute. One end of the screw rod inside the chute is movably connected to the bottom plate. The rotating wheel is connected to the other end of the screw rod. The adjusting assembly further includes a connecting seat. The connecting seat includes a connecting plate, a connecting rod and a lock pin. One end of the screw rod inside the chute is rotatably connected to the connecting plate. The connecting rod is connected to the connecting plate. The lock pin is connected to the connecting rod. The lock pin is rotatably connected to the bottom plate. The side of the bottom plate away from the wear-resistant composite plate is provided with a hanging ear. The hanging ear is formed with a strip-shaped hole. The lock pin is movably arranged in the strip-shaped hole. The connecting piece includes a plurality of rib plates arranged on the bottom plate. Each rib plate is formed with a sleeve hole at the end away from the bottom plate. The rib plate is sleeved on the main shaft through the sleeve hole.