Automatic badge covering machine
By designing an automatic badge binding machine, which utilizes components such as vacuum suction cups and cylinder drives to automate badge handling and sewing, the machine solves the problems of high labor intensity and low efficiency in traditional sewing binding, and achieves automated production.
Patent Information
- Application Number
- CN202423008795.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing badge sewing and binding process is labor-intensive and inefficient, failing to meet the requirements of automated production.
Design an automatic badge edge-binding machine, comprising a feeding and lifting mechanism, a conveying mechanism, a sewing and edge-binding device, a discharging mechanism, and a dropping hopper. The automatic conveying and sewing of badges is achieved through vacuum suction cups, cylinder drive, and a moving module.
It enables automated sewing and binding of badges, reducing reliance on manual labor, improving production efficiency, and meeting the needs of automated production.
Smart Images

Figure CN223852951U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a badge field, concretely relates to a badge automatic edge covering machine. BACKGROUND
[0002] The badge is a mark for indicating the identity, profession and honor in brief, and the common badge is printed by the fabric silk screen, and the processing mode of the fabric badge is that the printed badge is held by the artificial and is close to the sewing edge covering machine, the sewing edge covering machine sews and edges the outer side of the badge to avoid the dispersion, the traditional mode has the great labor intensity, needs the artificial to carry and moves the badge, and the production efficiency is low, and the automatic production requirement cannot be met. UTILITY MODEL CONTENTS
[0003] In view of the above defects of the prior art, the technical problem to be solved by the utility model is how to realize the automatic sewing and edge covering of the badge, and for this purpose, the following specific technical scheme is provided:
[0004] A badge automatic edge covering machine, which comprises a rack, a feeding lifting mechanism, a workbench, a carrying mechanism, a sewing and edge covering device, a discharging mechanism and a discharging hopper, the feeding lifting mechanism is installed at the front of the rack, a plurality of badges are stacked at the feeding lifting mechanism, the workbench is installed at the middle part of the rack, the carrying mechanism, the sewing and edge covering device and the discharging mechanism are installed above the workbench, the carrying mechanism carries the uppermost badge in the feeding lifting mechanism to the sewing and edge covering device, the sewing and edge covering device processes the edge covering of the badge, the discharging hopper is installed at the bottom rear of the workbench, the discharging mechanism takes away the processed badge and puts it into the discharging hopper, and the discharging hopper guides the discharge of the badge.
[0005] As a preferred scheme of the utility model, the carrying mechanism comprises a fixing seat, a rotary cylinder, a rotary frame, a lifting cylinder, a lifting seat and a carrying vacuum suction cup, the rotary cylinder is installed on the fixing seat, the rotary cylinder drives the rotary frame to rotate, the lifting cylinder is installed above the rotary frame, the lifting cylinder drives the lifting seat to move up and down, the carrying vacuum suction cup is installed below the lifting seat, and the carrying vacuum suction cup is used for sucking the badge.
[0006] As a preferred scheme of the utility model, the front and rear moving cylinder is installed below the workbench, the piston rod of the front and rear moving cylinder is connected with a moving block, the connecting plate is installed above the moving block, the connecting plate passes through the workbench rear and is connected with a push plate, the push plate rear is provided with a push groove, the workbench is provided with a suction plate, the suction plate is close to the sewing and edge covering device, the suction plate is provided with a plurality of micropores, and the push plate pushes the badge to the suction plate.
[0007] As a preferred scheme of the utility model, the blanking mechanism comprises an X-axis moving module, a Y-axis moving module, a lifting cylinder, a Z-axis rotating module and a rotating pressure plate, the Y-axis moving module is installed above the X-axis moving module, the X-axis moving module drives the Y-axis moving module to move back and forth along the X-axis, the lifting cylinder is installed in front of the Y-axis moving module, the Y-axis moving module drives the lifting cylinder group to move left and right along the Y-axis, the lifting cylinder drives the Z-axis rotating module to move up and down, the Z-axis rotating module is located above the suction plate, and the rotating pressure plate is installed below the Z-axis rotating module and driven by the Z-axis rotating module to rotate.
[0008] As a preferred scheme of the utility model, the workbench is provided with a protective cover on the outer periphery, and an identification camera is installed in the protective cover to take pictures of the badge.
[0009] As a preferred scheme of the utility model, the feeding lifting mechanism comprises a support plate, a badge containing frame, a motor plate, a motor, a lead screw, a nut, a lifting block, a sliding block, a sliding rail, a lifting rod and a lifting table, the badge containing frame is installed in front of the support plate, a badge cavity is formed in the badge containing frame, and a plurality of badges are stacked in the badge cavity, the motor plate is installed at the rear of the support plate, the motor is installed in the motor plate, the output shaft of the motor is connected with the lead screw, the lead screw is threadedly connected with the nut, the nut is installed in the lifting block, the sliding blocks are fixedly installed on the two sides of the lifting block, the sliding blocks are slidably connected with the sliding rail, the sliding rail is vertically and fixedly installed on the back of the support plate, the support plate is provided with a sliding groove extending in the longitudinal direction, the front end of the lifting block is located in the sliding groove, the lifting rod is installed in front of the lifting block and extends into the badge cavity to connect with the lifting table, and the lifting table is located in the badge cavity and carries the badges.
[0010] Beneficial effects: the badge automatic edge covering machine has the advantages that, during work, the carrying mechanism carries the uppermost badge in the feeding lifting mechanism to the sewing and edge covering device, the badge is subjected to edge covering processing, the blanking mechanism takes away the badge subjected to edge covering processing and puts the badge into the blanking hopper, automatic operation is realized, the dependence on manual work is reduced, the production efficiency is improved, and the production requirement is met. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 is the overall perspective view of the utility model;
[0012] Figure 2 is the perspective view of the utility model from the rear and viewed from the rear of the hidden protective cover;
[0013] Figure 3 is the perspective view of the carrying mechanism of the utility model;
[0014] Figure 4 is the perspective view of the carrying mechanism of the utility model from another viewing angle;
[0015] Figure 5 is the perspective view of the blanking mechanism of the utility model;
[0016] Figure 6 is a perspective view of the feeding lifting mechanism of the utility model;
[0017] Figure 7 is another perspective view of the feeding lifting mechanism of the utility model;
[0018] Figure 8 is an exploded view of the feeding lifting mechanism of the utility model. DETAILED DESCRIPTION
[0019] The specific embodiments of the utility model will be further described below in combination with the drawings:
[0020] In the description of the utility model, it needs to be explained that the directions or position relations of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and are not indicative or suggestive of the positions or elements indicated must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model.
[0021] In the description of the utility model, it needs to be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be the communication inside two elements. For ordinary skilled in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0022] As shown in Figure 1 and 2 , a badge automatic edge covering machine comprises a rack 1, a feeding lifting mechanism 2, a workbench 3, a carrying mechanism 4, a sewing and edge covering device 5, a discharging mechanism 6 and a discharging hopper 7, the feeding lifting mechanism 2 is installed at the front of the rack 1, a plurality of badges are stacked at the feeding lifting mechanism 2, the workbench 3 is installed at the middle of the rack 1, the carrying mechanism 4, the sewing and edge covering device 5 and the discharging mechanism 6 are installed above the workbench 3, the carrying mechanism 4 carries the uppermost badge in the feeding lifting mechanism 2 to the sewing and edge covering device 5, the sewing and edge covering device 5 performs edge covering processing on the badge, the sewing and edge covering device 5 is prior art, the discharging hopper 7 is installed at the bottom of the rear of the workbench 3, the discharging hopper 7 is provided with openings on the upper surface and the lower surface, the discharging mechanism 6 takes away the badge after the edge covering processing and puts it into the discharging hopper 7, and the discharging hopper 7 guides the badge discharging.
[0023] As shown in Figure 3As shown, the carrying mechanism 4 includes a fixed seat 41, a rotating cylinder 42, a rotating frame 43, a lifting cylinder 44, a lifting seat 45, and a carrying vacuum chuck 46. The rotating cylinder 42 is installed on the fixed seat 41 and drives the rotating frame 43 to rotate. The lifting cylinder 44 is installed above the rotating frame 43 and drives the lifting seat 45 to move up and down. The lifting seat 45 is installed below the carrying vacuum chuck 46, which is used to suck badges. When the carrying mechanism 4 is working, the rotating cylinder 42 drives the rotating frame 43 to rotate counterclockwise so that the carrying vacuum chuck 46 reaches above the feeding and lifting mechanism 2. The lifting cylinder 44 drives the carrying vacuum chuck 46 to descend and suck the uppermost badge. The rotating cylinder 42 drives the rotating frame 43 to rotate clockwise to carry the badge to the workbench.
[0024] As shown, Figure 4 The workbench 3 is installed below a front and rear moving cylinder 47. The front and rear moving cylinder piston rod is connected to a moving block 48. The moving block 48 is installed above a connecting plate 49. The connecting plate 49 passes through a pushing plate 410 behind the workbench 3. The pushing plate 410 is provided with a pushing groove behind it. A suction plate 411 is installed in the workbench 3 and is close to the sewing edge covering device. The suction plate 411 is provided with a plurality of micropores. The carrying mechanism 4 places the badge in the pushing groove. The front and rear moving cylinder 47 drives the pushing plate 410 to move backward to push the badge to the suction plate 411. The suction plate 411 can suck the badge under negative pressure to avoid deviation during sewing edge covering.
[0025] As shown, Figure 5 The feeding mechanism 6 includes an X-axis moving module 61, a Y-axis moving module 62, a lifting cylinder 63, a Z-axis rotating module 64, and a rotating pressure plate 65. The X-axis moving module 61 is installed above the Y-axis moving module 62. The X-axis moving module 61 drives the Y-axis moving module 62 to move forward and backward along the X-axis. The lifting cylinder is installed in front of the Y-axis moving module. The Y-axis moving module drives the lifting cylinder group to move left and right along the Y-axis. The Z-axis rotating module 64 is located above the suction plate 411. The Z-axis rotating module 64 is installed below the rotating pressure plate 65. The Z-axis rotating module 64 drives the rotating pressure plate 65 to rotate.
[0026] Specifically, the workbench 3 is installed with a protective cover 8 on the outer peripheral side. The protective cover 8 is installed with an identification camera 9 inside. The identification camera 9 takes pictures of the badge. After the machine system judges that the badge is in place, the sewing edge covering machine starts to work.
[0027] As shown, Figures 6-8As shown, the feeding lifting mechanism 2 comprises a support plate 21, a badge containing rack 22, a motor plate 23, a motor 24, a lead screw 25, a nut 26, a lifting block 27, a sliding block 28, a sliding rail 29, a lifting rod 210 and a lifting platform 211. The badge containing rack 22 is installed at the front of the support plate 21, and a badge cavity 221 is arranged in the badge containing rack 22. A plurality of badges 212 are stacked in the badge cavity 221. The motor plate 23 is installed at the back of the support plate 21, and the motor 24 is installed in the motor plate 23. The output shaft of the motor 24 is connected with the lead screw 25. The lead screw 25 is threadedly connected with the nut 26. The nut 26 is installed in the lifting block 27. The sliding blocks 28 are fixedly installed at the two sides of the lifting block 27. The sliding blocks 28 are slidingly connected with the sliding rail 29. The sliding rail 29 is vertically fixedly installed at the back of the support plate 21. The support plate 21 is provided with a longitudinally extending sliding groove 213. The front end of the lifting block 27 is located in the sliding groove 213. The lifting rod 210 is installed at the front of the lifting block 27 and extends into the badge cavity 221 to connect with the lifting platform 211. The cross section of the lifting platform 211 is cross-shaped. The lifting platform 211 is located in the badge cavity 221 and carries the badges 212. In working, a plurality of badges 212 are stacked in the badge cavity 221 and carried by the lifting platform 211. When the motor 24 drives the lead screw 25 to rotate, the lead screw 25 drives the lifting block 27 to ascend through cooperation with the nut 26. The lifting block 27 drives the lifting rod 210 and the lifting platform 211 to ascend under the precise guidance of the sliding rail 29. Gradual ascending makes the uppermost badge be discharged from the discharge opening 227 at the top of the badge containing rack 22. The badge carrying mechanism 4 takes away the uppermost badge, so that the automatic feeding of single badge can be realized.
[0028] The above is the further detailed description of the utility model in combination with the specific preferred embodiments. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions or substitutions can be made, which shall be regarded as belonging to the protection scope of the utility model.
Claims
1. A badge automatic edger characterized by: The badge production device comprises a rack, an upper feeding lifting mechanism, a workbench, a carrying mechanism, a sewing and edge covering device, a lower feeding mechanism and a falling hopper.
2. The badge automatic covering machine according to claim 1, characterized in that: The carrying mechanism comprises a fixing seat, a rotary cylinder, a rotary frame, a lifting cylinder, a lifting seat and a carrying vacuum suction cup.
3. A badge automatic covering machine according to claim 2, characterized in that: The workbench is provided with a front-rear moving cylinder, a moving block, a connecting plate, a push plate and a suction plate.
4. A badge automatic covering machine according to claim 3, characterized in that: The lower feeding mechanism comprises an X-axis moving module, a Y-axis moving module, a lifting cylinder, a Z-axis rotating module and a rotating pressure plate.
5. A badge automatic covering machine according to claim 3, characterized in that: The workbench is provided with a protection cover, and the protection cover is internally provided with an identification camera.
6. The automatic badge wrapping machine of claim 1, wherein: The upper feeding lifting mechanism comprises a support plate, a badge containing frame, a motor plate, a motor, a lead screw, a nut, a lifting block, a sliding block, a sliding rail, a lifting rod and a lifting platform.