Shaping device for blanket production
By combining the arc-shaped heat-conducting cover and the far-infrared heating plate, the problem of uneven heating in blanket production is solved, achieving uniform heating and compaction of the blankets, improving the flatness and gloss of the blankets, and increasing production efficiency.
Patent Information
- Application Number
- CN202520413734.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing blanket production shaping equipment suffers from uneven heating of the blankets, resulting in poor shaping effect.
The design combines an arc-shaped heat-conducting cover and a far-infrared heating plate. The arc-shaped heat-conducting cover conducts heat and, together with the shaping roller, compacts and shapes the blanket. The far-infrared heating plate in the middle directly heats the blanket, using far-infrared radiation to improve the utilization rate of thermal energy.
It achieves uniform heating and compaction of blankets, improving the flatness and gloss of blankets and increasing production efficiency.
Smart Images
Figure CN223852986U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a blanket production technical field, concretely is a kind of setting device for blanket production. BACKGROUND
[0002] Blanket is a commonly used bedding, with warm function, and compared with quilt, its raw material is more animal fiber (such as wool, mohair, rabbit hair, cashmere, camel hair, yak hair) or acrylic, viscose fiber and other chemical fibers, also some animal fiber and chemical fiber blended, it is an important winter warm product, market demand is larger, the production line of current blanket has been relatively mature, there is special heat setting device to carry out heat setting work to blanket.
[0003] But the setting device for blanket production in actual use process, just simply place blanket on heating plate and carry out heating setting treatment, since it is single-sided heat conduction, it is easy to cause uneven heating of blanket, and the setting effect of blanket base cloth is poor. UTILITY MODEL CONTENTS
[0004] The utility model provides a kind of setting device for blanket production to solve the problem in background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of setting device for blanket production, including the inside both ends of shell are equipped with setting roller by bearing, the outside of shell is equipped with motor, and the output shaft end of motor is connected with one of setting roller by gear belt transmission, the outside of setting roller is provided with arc heat shield, and the middle part of arc heat shield is evenly distributed with through-hole, the outside of arc heat shield is equipped with side edge far infrared heating plate, middle far infrared heating plate is arranged between setting roller, the inside both ends of shell are equipped with inner guide roller, the top both ends of shell are equipped with outer guide roller.
[0006] Further, the bottom of shell is equipped with access hole, and the access hole is clamped with cover plate.
[0007] Further, one end of setting roller is outwardly extended from the outer wall of shell, and setting roller is connected by gear belt transmission.
[0008] Further, the arc heat shield is fixed in the shell, and the side edge far infrared heating plate covers the through-hole.
[0009] Further, the inner guide roller is located above the setting roller, and the outer guide roller is located on the same axis as the inner guide roller.
[0010] Further, the top both ends of shell are equipped with inlet and outlet, and the inlet and outlet are arranged close to the outer guide roller.
[0011] Compared with the prior art, the utility model provides a setting device for blanket production, has the following beneficial effects:
[0012] The setting device for blanket production, in the process of setting, side far infrared heating plate acts on arc heat shield heating, then the wall surface of heat shield conducts and heats blanket, middle far infrared heating plate can directly act on blanket heating, through the cooperation of two setting rollers and arc heat shield, can carry out compacting setting operation to blanket, makes blanket form specific flatness and gloss, the design of setting roller of external arc heat shield is more favorable to the up and down machine operation of setting blanket, to improve operation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 It is structure schematic diagram of the utility model;
[0014] Fig. 2 It is front view of the utility model;
[0015] Fig. 3 It is top view of the utility model.
[0016] In the drawing: 1, casing;2, setting roller;3, motor;4, arc heat shield;5, through hole;6, side far infrared heating plate;7, middle far infrared heating plate;8, inner guide roller;9, outer guide roller;10, access hole;11, cover plate;12, inlet and outlet. DETAILED DESCRIPTION
[0017] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the utility model.
[0018] Please refer to Figs. 1-3The utility model discloses a kind of setting devices for blanket production, including shell 1, the inside both ends of shell 1 are equipped with setting roll 2 by bearing, the outside of shell 1 is equipped with motor 3, and the output shaft end of motor 3 is connected with one of setting roll 2 by gear belt transmission, the outside of setting roll 2 is provided with arc heat shield 4, and arc heat shield 4 is evenly distributed with through-hole 5 in middle part, the outside of arc heat shield 4 is equipped with side far-infrared heating plate 6, setting roll 2 is provided with intermediate far-infrared heating plate 7, in the process of setting, side far-infrared heating plate 6 acts on arc heat shield 4 heating, then heating blanket is conducted by the wall surface of heat shield, and intermediate far-infrared heating plate 7 can directly act on blanket heating, by the cooperation of two setting roll 2 and arc heat shield 4, blanket can be compacted setting operation, so that blanket forms specific flatness and gloss, the design of setting roll 2 of external arc heat shield 4 is more conducive to the up and down machine operation of setting blanket, to improve work efficiency, the inside both ends of shell 1 are equipped with inner guide roller 8, the top both ends of shell 1 are equipped with outer guide roller 9.
[0019] Specifically, the bottom of the shell 1 is provided with an access hole 10, and the access hole 10 is connected with a cover plate 11.
[0020] In this embodiment, the access hole 10 is used to provide an access for maintenance operation, mainly for the convenience of technicians to carry out maintenance and maintenance.
[0021] Specifically, one end of the setting roll 2 extends outward from the outer wall of the shell 1, and the setting roll 2 is connected by a toothed belt transmission.
[0022] In this embodiment, as shown in Fig. 3 The motor 3 drives one of the setting rolls 2 to rotate through the toothed belt, and drives the other setting roll 2 to rotate through the transmission of the other toothed belt.
[0023] Specifically, the arc heat shield 4 is fixed in the shell 1, and the side far-infrared heating plate 6 covers the through-hole 5.
[0024] In this embodiment, the side far-infrared heating plate 6 uses far-infrared radiation heating, which can directly transfer heat energy to the object, avoiding heat loss in the traditional heating method and improving energy utilization.
[0025] Specifically, the inner guide roller 8 is located above the setting roll 2, and the outer guide roller 9 is located on the same axis as the inner guide roller 8.
[0026] In this embodiment, the main function of the inner guide roller 8 and the outer guide roller 9 is to guide the blanket roll to run along a specific path, ensuring that it maintains a fixed position during operation.
[0027] Specifically, the top of the casing 1 is provided with an inlet and outlet 12, and the inlet and outlet 12 is close to the outer guide roller 9.
[0028] In this embodiment, the inlet and outlet 12 is the entrance for the blanket roll to facilitate the shaping and conveying of the blanket roll.
[0029] In use, in the process of shaping, the side far infrared heating plate 6 acts on the arc-shaped heat guide cover 4 (heat conducting metal material) to heat, and then the wall surface of the heat guide cover conducts heat to heat the blanket, and the middle far infrared heating plate 7 can directly act on the blanket to heat. Through the cooperation of the two shaping rollers 2 and the arc-shaped heat guide cover 4, the blanket can be compacted and shaped, so that the blanket forms a specific flatness and glossiness. The design of the shaping roller 2 provided with the arc-shaped heat guide cover 4 is more conducive to the up-and-down machine operation of the shaped blanket, thereby improving the operation efficiency.
[0030] In summary, the shaping device for the blanket production, in the process of shaping, the side far infrared heating plate 6 acts on the arc-shaped heat guide cover 4 to heat, and then the wall surface of the heat guide cover conducts heat to heat the blanket, and the middle far infrared heating plate 7 can directly act on the blanket to heat. Through the cooperation of the two shaping rollers 2 and the arc-shaped heat guide cover 4, the blanket can be compacted and shaped, so that the blanket forms a specific flatness and glossiness. The design of the shaping roller 2 provided with the arc-shaped heat guide cover 4 is more conducive to the up-and-down machine operation of the shaped blanket, thereby improving the operation efficiency.
[0031] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A setting device for blanket production comprising a casing (1), characterized in that: The inside of the casing (1) is provided with shaping rollers (2) at both ends through bearings, the outside of the casing (1) is provided with a motor (3), and the output shaft end of the motor (3) is connected with one of the shaping rollers (2) through a toothed belt, the outside of the shaping rollers (2) is provided with arc-shaped heat-conducting covers (4), the arc-shaped heat-conducting covers (4) are uniformly provided with through holes (5) in the middle, the outside of the arc-shaped heat-conducting covers (4) is provided with side edge far-infrared heating plates (6), the shaping rollers (2) are provided with middle far-infrared heating plates (7) between them, the inside of the casing (1) is provided with inner guide rollers (8) at both ends, and the top of the casing (1) is provided with outer guide rollers (9) at both ends.
2. A setting device for blanket production according to claim 1, characterized in that: The bottom of the casing (1) is provided with an access hole (10), and the access hole (10) is clamped with a cover plate (11).
3. The setting device for blanket production according to claim 1, characterized in that: One end of the shaping roller (2) extends outward from the outer wall of the casing (1), and the shaping rollers (2) are connected through a toothed belt.
4. The setting device for blanket production according to claim 1, characterized in that: The arc-shaped heat-conducting cover (4) is fixed in the casing (1), and the side edge far-infrared heating plate (6) covers the through hole (5).
5. The setting device for blanket production according to claim 1, characterized in that: The inner guide roller (8) is located above the shaping roller (2), and the outer guide roller (9) is located on the same axis as the inner guide roller (8).
6. The setting device for blanket production according to claim 1, characterized in that: The top of the casing (1) is provided with an inlet and outlet (12), and the inlet and outlet (12) is arranged close to the outer guide roller (9).