Automatic filling machine for hollow glass molecular sieve
By designing an automatic filling machine, the problems of low efficiency and poor continuity in traditional hollow glass molecular sieve filling methods have been solved. It achieves automated feeding and unloading and structural flexibility, meeting the needs of large-scale production and diversified applications.
Patent Information
- Application Number
- CN202423224745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional methods of filling molecular sieves for insulating glass rely on manual operation or semi-automatic equipment, which suffer from low efficiency, poor continuity, easy damage to product quality, and insufficient equipment flexibility, making it difficult to meet the needs of large-scale production and diversified filling.
An automatic filling machine was designed, which includes a bottom frame, a placement seat, a control box, a guide rail, a lifting cylinder, a slider, an integrated component, a storage tank, and other components. It achieves automatic feeding and unloading through a drive motor, a conveyor belt, and a pneumatic rod, and its detachable structure can adapt to different volume filling needs.
It has achieved an automated filling process, which has improved efficiency and applicability, ensured the consistency of filling and product quality, reduced labor costs, and adapted to production needs of different volumes.
Smart Images
Figure CN223854114U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass production field especially, and relates to hollow glass molecular sieve automatic filling machine. BACKGROUND
[0002] In the field of hollow glass, the filling operation of molecular sieve is a common and important process. The traditional molecular sieve filling method mostly relies on manual operation or semi-automatic equipment to complete, and has many disadvantages.
[0003] On the one hand, the manual feeding mode is extremely low in efficiency, not only needs to consume a large amount of labor cost, and manual operation can not guarantee the continuity and stability of feeding, and the feeding is not timely, which affects the coherence of subsequent filling operation, so that the whole filling process is time-consuming, and the high efficiency demand of large-scale production can not be met.
[0004] On the other hand, in the discharging link after filling, if the conventional means such as manual carrying is adopted, the production efficiency will also be lost, and the product may be damaged due to improper operation in the manual operation process, which affects the product quality.
[0005] In addition, with the diversification of production scene, sometimes different volume products need to be filled, and the traditional filling equipment is often fixed in structure and lacks flexibility, which is difficult to adapt to such variable production demand. When facing large volume filling task, the equipment may be limited by its own structure and cannot work smoothly, or a large amount of time and energy is needed to carry out complex modification on the equipment, which undoubtedly increases the complexity and cost of production
[0006] Therefore, it is necessary to provide a hollow glass molecular sieve automatic filling machine to solve the above technical problems. CONTENT OF THE UTILITY MODEL
[0007] In order to solve the above technical problems, the utility model provides a hollow glass molecular sieve automatic filling machine.
[0008] The utility model provides a hollow glass molecular sieve automatic filling machine, which comprises a bottom frame, a placing seat is fixedly connected to the upper end of the bottom frame, a control box is installed on the placing seat, a guide rail is fixedly connected to the upper end of the placing seat, a sliding block is slidably connected to the guide rail, a lifting cylinder is fixedly connected to the upper end of the placing seat, the extension end of the lifting cylinder is fixedly connected with the lower end of the sliding block, an integrated assembly is fixedly connected to the front side of the sliding block, a barrel is arranged at the upper end of the integrated assembly, a storage tank is arranged at the right side of the bottom frame, the storage tank and the barrel are communicated through a feeding pipe, and a glue cylinder is arranged at the lower end of the integrated assembly.
[0009] Preferably, the upper end of the bottom frame is provided with a rectangular plate, the upper end of the rectangular plate is fixedly connected with two first supporting blocks, the upper end of the two first supporting blocks is fixedly connected with a first fixing plate, the adjacent sides of the two first fixing plates are commonly rotatably connected with two first transmission rods, the two first transmission rods are fixedly connected with first conveying wheels, the two first conveying wheels are drivingly connected through a first conveying belt, a driving motor is installed on the first fixing plate at the front side, and the driving motor is fixedly connected with the first transmission rod at the left side.
[0010] Preferably, the upper end of the rectangular plate is fixedly connected with a pneumatic rod, the telescopic end of the pneumatic rod is fixedly connected with a placing table, the placing table is provided with two openings, the upper end of the placing table is fixedly connected with two baffles, and the two baffles are perpendicular to each other.
[0011] Preferably, the upper end of the rectangular plate is fixedly connected with two second supporting blocks, the upper end of the two second supporting blocks is fixedly connected with a second fixing plate, the adjacent sides of the two second fixing plates are commonly rotatably connected with a second transmission rod, and the two second transmission rods are fixedly connected with two second conveying wheels.
[0012] Preferably, the first transmission rod at the right side extends to the outside, the second fixing plate at the left side is fixedly connected with a mounting plate, a short rod is rotatably connected through the mounting plate, first bevel gears are arranged on the short rod and the first transmission rod, and second bevel gears are arranged on the short rod and the second transmission rod at the front side.
[0013] Preferably, the control box is provided with a display screen and a plurality of control switches, and the plurality of control switches are respectively a power switch, a key switch, an emergency stop button and a lifting switch.
[0014] Preferably, the bottom frame is provided with a plurality of screws, the rectangular plate is provided with a plurality of round holes, the plurality of screws penetrate through the round holes, and a plurality of nuts are threadedly connected on the plurality of screws.
[0015] Compared with the related art, the hollow glass molecular sieve automatic filling machine has the following beneficial effects:
[0016] 1. The hollow glass molecular sieve automatic filling machine can automatically feed, so that the subsequent filling operation of the filling machine is facilitated, and after filling is completed, the automatic discharging treatment can be performed through the arrangement of the two second conveying belts and the pneumatic rod, and the filling efficiency of the filling machine is greatly improved.
[0017] 2. The utility model provides hollow glass molecular sieve automatic filling machine passes through the setting of a plurality of screws and nuts to can separate with bottom frame rectangular board, and then when carrying out some bulk filling, can take off the feeding and discharging assembly, the applicability of lifting device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The structure schematic diagram of a preferred embodiment of the hollow glass molecular sieve automatic filling machine provided by the utility model is shown in the figure.
[0019] Figure 2 The structure schematic diagram of another view shown in the figure is shown in the figure. Figure 1
[0020] Figure 3 The enlarged structure schematic diagram of the middle A of the utility model is shown in the figure. Figure 1
[0021] Mark in the figure: 1, bottom frame, 2, placing seat, 3, control box, 4, guide rail, 5, sliding block, 6, lifting cylinder, 7, integrated assembly, 8, barrel, 9, feed pipe, 10, storage tank, 11, screw, 12, nut, 13, first fixed plate, 14, drive motor, 15, first conveying belt, 16, placing table, 17, second fixed plate, 18, second bevel gear, 19, mounting plate, 20, second conveying belt, 21, short rod, 22, first transmission rod, 23, pneumatic rod, 24, glue cylinder, 25, opening. DETAILED DESCRIPTION
[0022] The utility model will be further explained in connection with the drawings and implementation.
[0023] Please combine with the reference Figures 1 to 3 , hollow glass molecular sieve automatic filling machine includes: bottom frame 1, the upper end of bottom frame 1 is fixedly connected with placing seat 2, placing seat 2 is installed with control box 3, control box 3 is equipped with display screen and multiple control switches, multiple control switches are respectively power switch, key switch, emergency stop button and lifting switch, the upper end of placing seat 2 is fixedly connected with guide rail 4, guide rail 4 is slidably connected with sliding block 5, the upper end of placing seat 2 is fixedly connected with lifting cylinder 6, the telescopic end of lifting cylinder 6 is fixedly connected with the lower end of sliding block 5, the front side of sliding block 5 is fixedly connected with integrated assembly 7, the upper end of integrated assembly 7 is equipped with barrel 8, the right side of bottom frame 1 is equipped with storage tank 10, storage tank 10 is communicated with barrel 8 through feed pipe 9, the lower end of integrated assembly 7 is equipped with glue cylinder 24.
[0024] It should be noted that: the placing seat 2 as a bearing component provides a stable mounting position for the control box 3, so that it can be stably placed above the bottom frame 1. The display screen on the control box 3 is mainly used to intuitively display the current running parameters, working state and other related information of the equipment, which is convenient for the operator to monitor in real time. The power switch is used to control the power on / off of the whole equipment, which is the key operating component to start and shut down the equipment; the key switch can play a certain authority control role, preventing unauthorized personnel from operating the equipment at will, and enhancing the safety of equipment use; the emergency stop button can be pressed quickly by the operator when the equipment has a sudden emergency, so that the equipment stops running immediately, avoiding more serious consequences; the lifting switch is specially used to control the lifting function of the integrated assembly 7. By operating the switch, the extension and retraction action of the lifting cylinder 6 can be accurately controlled, and then the height position of the integrated assembly 7 is adjusted to meet the needs of filling operation at different stages.
[0025] The upper end of the bottom frame 1 is provided with a rectangular plate, the upper end of the rectangular plate is fixedly connected with two first supporting blocks, the upper ends of the two first supporting blocks are fixedly connected with two first fixed plates 13, the adjacent sides of the two first fixed plates 13 are jointly rotatably connected with two first transmission rods 22, the two first transmission rods 22 are fixedly connected with first conveying wheels, the two first conveying wheels are drivingly connected through a first conveying belt 15, a driving motor 14 is installed on the first fixed plate 13 located at the front side, and the driving motor 14 is fixedly connected with the first transmission rod 22 located at the left side.
[0026] It should be noted that: the rectangular plate as an installation basis builds a stable support platform for the subsequent feeding related components. The combination structure of the two first supporting blocks and the first fixed plate 13 ensures that the two first transmission rods 22 can be stably installed and can rotate flexibly. The driving motor 14 as a power source is fixedly connected with the first transmission rod 22 located at the left side. When the driving motor 14 starts to operate, it can drive the first transmission rod 22 connected with it to rotate. By means of the first conveying wheels on the two first transmission rods 22 and the transmission connection relationship between them through the first conveying belt 15, the first conveying belt 15 can continuously operate, so as to realize the automatic conveying of the container containing the material to be filled, complete the key step of feeding, provide continuous material supply for the subsequent filling operation, and ensure the continuity of the whole filling process.
[0027] A plurality of screws 11 are arranged on the bottom frame 1, a plurality of round holes are arranged on the rectangular plate, the plurality of screws 11 penetrate the round holes, and a plurality of nuts 12 are threadedly connected on the plurality of screws 11.
[0028] Need to explain: this through multiple screws 11 through the round mouth on the rectangular plate, and cooperate with nut 12 and carry out the threaded connection mode, realizes the rectangular plate and the bottom frame 1's detachable connection, when meeting needs to fill some bulky goods, only need to unscrew nut 12, extract screw 11, can conveniently the rectangular plate is disassembled, and then can remove the feeding and discharging assembly connected with it, change the overall structure layout of equipment, so that the equipment can flexibly adapt to the filling needs of different volume materials, greatly improve the applicability of the device, reflect the flexibility and practicality of the structure design of the utility model.
[0029] Wherein, the upper end of the rectangular plate is fixedly connected with a pneumatic rod 23, the telescopic end of the pneumatic rod 23 is fixedly connected with a placing table 16, the placing table 16 is provided with two openings 25, the upper end of the placing table 16 is fixedly connected with two baffles, the two baffles are perpendicular to each other, the upper end of the rectangular plate is fixedly connected with two second supporting blocks, the upper end of the two second supporting blocks is fixedly connected with two second fixed plates 17, the adjacent sides of the two second fixed plates 17 are rotatably connected with a second transmission rod, the two second transmission rods are fixedly connected with two second conveying wheels, every two second conveying wheels are drivingly connected through a second conveying belt 20, the front side of the first transmission rod 22 on the right side extends to the outside, the left side of the second fixed plate 17 on the left side is fixedly connected with a mounting plate 19, the mounting plate 19 is rotatably connected with a short rod 21, the short rod 21 and the first transmission rod 22 are provided with first bevel gears, the short rod 21 and the second transmission rod on the front side are provided with second bevel gears 18.
[0030] Need to explain: two mutually perpendicular baffles play an effective positioning and limiting role on the filled products, prevent the products from sliding on the placing table 16 and the like.
[0031] The working principle of the hollow glass molecular sieve automatic filling machine is as follows: the filling container is placed on the first conveying belt 15, the driving motor 14 is controlled to run, so that the first conveying belt 15 drives the filling container to move to the right side, and then the filling container moves to the placing table 16;
[0032] The container of the material loaded to the appropriate position reaches the corresponding position below the integrated assembly 7. The placing seat 2 on the bottom frame 1 is installed with the control box 3, and the lifting cylinder 6 fixedly connected to the upper end of the placing seat 2 is operated through the corresponding control switch (such as the lifting switch) on the control box 3. The telescopic end of the lifting cylinder 6 is fixedly connected with the lower end of the sliding block 5, the sliding block 5 slides along the guide rail 4, when receiving the instruction, the lifting cylinder 6 pushes the sliding block 5 to drive the integrated assembly 7 to move up and down to adjust, so that the material cylinder 8 at the upper end of the integrated assembly 7 is communicated with the storage tank 10 through the feeding pipe 9 to obtain the molecular sieve material, at the same time, the glue cylinder 24 at the lower end of the integrated assembly 7 is also ready, and then according to the set program, the molecular sieve material is accurately filled into the corresponding container to complete the filling work, the whole process relies on the automatic control and the cooperation between the parts to ensure the accuracy and efficiency of the filling.
[0033] After the filling is completed, the pneumatic rod 23 fixedly connected to the upper end of the rectangular plate starts to work, so that the placing table 16 and the filling container move downward, at this time, the bottom of the filling container is in contact with the two second conveying belts 20, and then the unloading process can be carried out by using the operation of the driving motor 14 again.
[0034] When the filling container is large, the worker can take down the four nuts 12, and then take down the rectangular plate.
[0035] The above only describes the embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation according to the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. Hollow glass molecular sieve automatic filling machine, characterized in that, The utility model relates to a kind of integrated assembly line for rubber and plastic products, including: Bottom frame (1), the upper end of the bottom frame (1) is fixedly connected with placing seat (2), control box (3) is installed on the placing seat (2), the upper end of the placing seat (2) is fixedly connected with guide rail (4), the sliding block (5) is slidably connected on the guide rail (4), the upper end of the placing seat (2) is fixedly connected with lifting cylinder (6), the telescopic end of the lifting cylinder (6) is fixedly connected with the lower end of sliding block (5), the front side of the sliding block (5) is fixedly connected with integrated assembly (7), the upper end of the integrated assembly (7) is equipped with barrel (8), the right side of the bottom frame (1) is equipped with storage tank (10), the storage tank (10) is communicated with barrel (8) by feed pipe (9), the lower end of the integrated assembly (7) is equipped with glue cylinder (24).
2. The hollow glass molecular sieve automatic filling machine according to claim 1, characterized in that, The upper end of the bottom frame (1) is equipped with rectangular plate, the upper end of the rectangular plate is fixedly connected with two first support blocks, the upper end of two first support blocks is fixedly connected with first fixed plate (13), two first fixed plates (13) are rotatably connected with two first transmission rods (22) on adjacent side, two first transmission rods (22) are fixedly connected with first conveying wheel, two first conveying wheels are drivingly connected by first conveying belt (15), drive motor (14) is installed on the first fixed plate (13) located at front side, and the drive motor (14) is fixedly connected with first transmission rod (22) located at left side.
3. The hollow glass molecular sieve automatic filling machine according to claim 2, characterized in that, The upper end of the rectangular plate is fixedly connected with pneumatic rod (23), the telescopic end of the pneumatic rod (23) is fixedly connected with placing table (16), two openings (25) are equipped on the placing table (16), and the upper end of the placing table (16) is fixedly connected with two baffles, and the two baffles are perpendicular to each other.
4. The hollow glass molecular sieve automatic filling machine according to claim 2, characterized in that, The upper end of the rectangular plate is fixedly connected with two second support blocks, the upper end of two second support blocks is fixedly connected with second fixed plate (17), and the adjacent side of two second fixed plates (17) is rotatably connected with second transmission rod, and two second transmission rods are fixedly connected with two second conveying wheels, and every two second conveying wheels are drivingly connected by second conveying belt (20).
5. The hollow glass molecular sieve automatic filling machine according to claim 4, characterized in that, The front side of the first transmission rod (22) located at right side extends to outside, the left side of the second fixed plate (17) located at left side is fixedly connected with mounting plate (19), short rod (21) is rotatably connected on the mounting plate (19), and first bevel gears are equipped on the short rod (21) and first transmission rod (22), and second bevel gears (18) are equipped on the short rod (21) and second transmission rod located at front side.
6. The hollow glass molecular sieve automatic filling machine of claim 1, wherein, Display screen and multiple control switches are equipped on the control box (3), and multiple control switches are respectively power switch, key switch, emergency stop button and lifting switch.
7. The hollow glass molecular sieve automatic filling machine of claim 2, wherein, Multiple screws (11) are equipped on the bottom frame (1), multiple round mouths are equipped on the rectangular plate, multiple screws (11) pass through round mouth, and multiple nuts (12) are threadedly connected on multiple screws (11).