Air blower pipeline silencer for high-dust environment
By using a modular design and a jet-blowing structure, the blower duct silencer solves the problem of silencer clogging in high-dust environments, achieving stable noise reduction and convenient maintenance.
Patent Information
- Application Number
- CN202520488717.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing blower duct silencers are prone to clogging in high-dust environments, resulting in a significant reduction in noise reduction effect and making maintenance difficult.
A modular blower duct silencer was designed, comprising a silencer cylinder, an air inlet hood, a connecting hood, and a blower. The air inlet hood is equipped with an adjustable-angle mesh grille, and the silencer cylinder contains a honeycomb porous sound-absorbing panel and sound-absorbing cotton. It is equipped with a jet blowing structure and a noise meter to enable regular cleaning and dust blowing. The sound-absorbing material is replaceable.
It effectively absorbs dust, prevents the perforated plate from clogging, ensures stable noise reduction effect, supports regular maintenance, and avoids noise reduction performance degradation.
Smart Images

Figure CN223854527U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cement equipment technical field, concretely is a kind of for high dust environment's air blower pipeline muffler. BACKGROUND
[0002] Cement kiln grate cooler is the most concentrated equipment of air blower used by cement production enterprise, and several air blowers are needed to cool one grate cooler, therefore, air blower noise reduction is particularly important. Influenced by the dust and ash of grate cooler, the existing pipeline muffler will appear the problem of porous plate being dead by dust and the significant reduction of noise reduction effect after a period of use, in addition, the existing pipeline muffler is integrated design, and difficult to repair when problem occurs. SUMMARY
[0003] (I) technical problem solved
[0004] In view of the deficiencies of prior art, the utility model provides an air blower pipeline muffler for high dust environment, solves the problem that existing air blower muffler is easy to block in high dust environment, thereby reducing the noise reduction effect.
[0005] (II) technical scheme
[0006] To achieve the above object, the utility model provides the following technical scheme: an air blower pipeline muffler for high dust environment, including muffler cylinder, air inlet cover, first connecting cover, second connecting cover and fan, wherein the air inlet and outlet of muffler cylinder are connected between first connecting cover and second connecting cover through connecting flange, locking bolt is arranged on connecting flange, the top of first connecting cover is connected with air inlet cover, and the bottom of second connecting cover is connected with fan.
[0007] A plurality of air inlets are formed in air inlet cover, and an angle-adjustable mesh grating plate is arranged in each air inlet.
[0008] The inner wall of muffler cylinder is provided with honeycomb-shaped porous sound-absorbing plate and sound-absorbing cotton from inside to outside;
[0009] A sound-absorbing cylinder core is arranged in the middle of the inner cavity of muffler cylinder.
[0010] As a further optimization, the sound-absorbing cylinder core includes a wind cap at the top and a honeycomb-shaped sound-absorbing column core at the lower part.
[0011] As a further optimization, a connecting rod is arranged on the outside of the sound-absorbing cylinder core, a clamping sleeve is arranged on the inside of the porous sound-absorbing plate, and the connecting rod can be inserted into the clamping sleeve.
[0012] As a further optimization, a blowing channel is arranged at the top of the muffler cylinder, a ring-shaped compressed air blowing pipe extending to the outside is arranged at the top of the blowing channel, and the ring-shaped compressed air blowing pipe is provided with compressed air by an external air compressor.
[0013] As a further preferred, the outer side of the muffler is provided with a noise meter.
[0014] (III) Beneficial effects
[0015] The utility model provides a fan pipeline silencer for high dust environment. Have the following beneficial effects:
[0016] The fan pipeline silencer for high dust environment, through set up the dust collection function's air inlet hood, can effectively absorb the dust in airflow, thereby applicable to high dust environment, secondly, through set up the spray structure, can spray the dust in the silencer inside, thereby alleviate the problem of porous plate being blocked, finally, the silencer adopts the modularization design, can realize the regular replacement of sound absorption material, guarantees the noise reduction effect and does not attenuate. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the utility model structure schematic diagram;
[0018] Figure 2 It is the utility model partial structure schematic diagram;
[0019] Figure 3 It is the utility model silencer core structure schematic diagram.
[0020] In the drawing: 1, silencer; 2, air inlet hood; 3, first connecting cover; 4, connecting flange; 5, second connecting cover; 6, fan; 7, air inlet; 8, net grating plate; 9, sound absorbing cotton; 10, porous sound absorbing plate; 11, spray channel; 12, annular compressed air spray pipe; 13, locking bolt; 14, silencer core; 141, air cap; 142, sound absorbing column core; 15, connecting rod; 16, clamping sleeve; 17, noise meter. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] As Figure 1As shown, the utility model provides a technical scheme: a kind of blast fan pipeline muffler for high dust environment, including muffler 1, air inlet cover 2, first connecting cover 3, second connecting cover 5 and fan 6, wherein, the air inlet and air outlet of muffler 1 are connected between first connecting cover 3 and second connecting cover 5 by connecting flange 4, locking bolt 13 is provided on connecting flange 4, the top of first connecting cover 3 is connected with air inlet cover 2, the bottom of second connecting cover 5 is connected with fan 6.
[0023] As Figure 1 Shown, air inlet cover 2 is equipped with multiple air inlets 7 (air inlet cover 2 is square shape, four sides and top are equipped with air inlet 7), and each air inlet 7 is equipped with angle-adjustable mesh grating plate 8.
[0024] As Figure 2 Shown, the inner wall of muffler 1 is provided with honeycomb-shaped porous sound-absorbing plate 10 (honeycomb structure can make sound wave repeatedly refract transmission in it, so as to realize the purpose of noise reduction) and sound-absorbing cotton 9 from inside to outside.
[0025] As Figure 1 Shown, the outside of muffler 1 is provided with noise measuring instrument 17, and the decibel size in muffler 1 can be monitored by noise measuring instrument 17, when noise is too large, muffler core 14 needs to be removed and cleaned.
[0026] As Figure 1 Shown, the top of muffler 1 is provided with blowing channel 11, and the top of blowing channel 11 is provided with annular compressed air blowing pipe 12 extending to the outside, and annular compressed air blowing pipe 12 is provided with compressed air by external air compressor.
[0027] As Figure 3 Shown, muffler core 14 is arranged in the middle of the inner cavity of muffler 1, and muffler core 14 includes air cap 141 at the top (air cap 141 can introduce exhaust gas into sound-absorbing column core 142) and honeycomb-shaped sound-absorbing column core 142 at the lower part (material is similar to porous sound-absorbing plate 10).
[0028] As Figure 1 Shown, the outside of muffler core 14 is provided with connecting rod 15, and the inside of porous sound-absorbing plate 10 is provided with clamping sleeve 16, connecting rod 15 can be inserted into clamping sleeve 16, under the action of exhaust gas pressure, muffler core 14 can be stably fixed in clamping sleeve 16.
[0029] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0030] During use, the exhaust gas discharged from the grate cooler enters through the air inlets 7 on multiple sides of the air inlet hood 2. The mesh grille 8 inside the air inlet 7 can adsorb the dust in the exhaust gas, thereby reducing the dust content in the exhaust gas.
[0031] The exhaust gas then enters the silencer 1, where it is treated to reduce noise through the sound-absorbing materials inside the silencer 1, such as the silencer core 14, the porous sound-absorbing plate 10, and the sound-absorbing cotton 9. Finally, the exhaust gas is discharged by the fan 6.
[0032] Compressed air can be introduced through the annular compressed air jet pipe 12 and enter the porous sound-absorbing plate 10 through the jet channel 11, thereby blowing out the dust adsorbed in the porous sound-absorbing plate 10 to prevent it from being blocked and to ensure the smooth flow of the sound-absorbing material.
[0033] Regarding the muffler core 14, the muffler 1 can be removed periodically, and then the muffler core 14 can be taken out for cleaning to prevent the muffler core 14 from becoming clogged and affecting the noise reduction performance.
[0034] In summary, this blower duct silencer for high-dust environments effectively absorbs dust from the airflow by incorporating a dust-collecting air inlet hood, making it suitable for such environments. Secondly, the jet-blowing structure effectively blows away dust from inside the silencer, alleviating the problem of the perforated plate becoming clogged. Finally, the silencer's modular design allows for the periodic replacement of the sound-absorbing material, ensuring that the noise reduction effect does not diminish.
[0035] It should be noted that all electrical components mentioned in this article are electrically connected to an external main controller and 220V or 380V AC mains power. The main controller can be a conventional, known device such as a computer, and its control principles, internal structure, and control switching methods are all conventional methods of existing technology. These are directly cited here without further elaboration. In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A blower duct silencer for high dust environments, characterized by: The silencer (1), the air inlet cover (2), the first connecting cover (3), the second connecting cover (5) and the fan (6) are included, wherein the air inlet and outlet of the silencer (1) are connected with the first connecting cover (3) and the second connecting cover (5) through the connecting flange (4), the connecting flange (4) is provided with locking bolts (13), the top of the first connecting cover (3) is connected with the air inlet cover (2), and the bottom of the second connecting cover (5) is connected with the fan (6); A plurality of air inlets (7) are formed in the air inlet cover (2), and an angle-adjustable mesh grating plate (8) is arranged in each air inlet (7); The inner wall of the silencer (1) is provided with a honeycomb-shaped porous sound-absorbing plate (10) and sound-absorbing cotton (9) from inside to outside; The inner cavity of the silencer (1) is provided with a silencer core (14) in the middle.
2. A duct silencer for a high dust environment according to claim 1, characterized in that: The silencer core (14) includes a top air cap (141) and a lower honeycomb-shaped sound-absorbing column core (142).
3. A duct silencer for a blower for use in a dusty environment according to claim 2, characterized in that: The outer side of the silencer core (14) is provided with a connecting rod (15), and the inner side of the porous sound-absorbing plate (10) is provided with a clamping sleeve (16), and the connecting rod (15) can be inserted into the clamping sleeve (16).
4. A duct silencer for a high dust environment according to claim 1, wherein: The top of the silencer (1) is provided with a blowing channel (11), the top of the blowing channel (11) is provided with an annular compressed air blowing pipe (12) extending to the outside, and the annular compressed air blowing pipe (12) is provided with compressed air by an external air compressor.
5. A duct silencer for a blower for use in dusty environments according to claim 1, characterized in that: The outer side of the silencer (1) is provided with a noise measuring instrument (17).