Wear-resistant floating brake caliper
By installing a protective plate on the outer wall of the floating brake caliper housing and an inner brake ring, combined with a flexible contact buffer mechanism, the problems of wear and collision are solved, service life is extended, maintenance costs are reduced, and braking performance and stability are improved.
Patent Information
- Application Number
- CN202520659416.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-09
AI Technical Summary
Floating brake calipers are prone to wear during use, which can lead to reduced braking performance, increased braking distance, uneven wear, excessive wear of the brake discs, and abnormal noise. They require frequent replacement of brake pads and are not effectively cushioned and protected, making them susceptible to damage from impacts.
A protective plate is installed on the outer wall of the brake caliper housing, and a brake ring and hemispherical protrusion are installed on the inner wall to increase friction. Flexible contact buffer mechanisms, including guide pins, locking nuts, baffles and connecting springs, are installed on both sides of the housing to absorb and disperse impact forces.
Extends the service life of brake calipers and wheel hubs, reduces wear and maintenance costs, improves braking uniformity and stability, reduces collision damage, and maintains appearance and functional integrity.
Smart Images

Figure CN223854713U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to brake caliper technical field, concretely is a kind of wear-resistant floating brake caliper. BACKGROUND
[0002] Floating brake caliper is a kind of common automobile brake system assembly, mainly used in disc brake. Its design makes brake caliper can be relatively floating when applying braking force, to improve braking effect and uniformity, floating brake caliper, also known as sliding caliper, is a kind of common caliper type, its main feature is that its brake caliper is floating, specifically, floating brake caliper can freely slide on the shaft pin matched with support, when braking, piston extends, inner brake pad first contacts brake disc, then brake caliper floats inward, outer brake pad also contacts brake disc, to generate braking torque;
[0003] If floating brake caliper cannot be buffered and protected during use and wear, it cannot effectively apply uniform braking force, resulting in weakened braking effect, increased braking distance, and the contact between worn brake caliper and brake disc may produce abnormal sound, if brake caliper cannot normally float, it can cause more serious wear on one side of brake pad, causing uneven wear, further affecting braking effect, and brake pad may need to be replaced more frequently, worn brake caliper can cause uneven contact between brake pad and brake disc, further causing excessive wear, deformation or scratching of brake disc.
[0004] Therefore, a wear-resistant floating brake caliper is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a wear-resistant floating brake caliper to solve the problems raised in the above background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a wear-resistant floating brake caliper, comprising a shell, a piston is inserted and connected in the middle of both sides of the shell, an installation support is fixedly connected to the outer wall of the piston on both sides, a heat sink is fixedly connected to the top of the installation support, a pair of round holes are formed in the inner wall of the shell on both sides, a brake ring is fixedly connected to the inner wall of the round hole on both sides, a plurality of semispherical protrusions are fixedly connected to the inner wall of the brake ring on both sides, and a protective sheet is fixedly connected to the outer wall of the shell on both sides.
[0007] Preferably, guide pins are arranged in the middle of both ends of the shell.
[0008] Preferably, locking nuts are threadedly connected to the outer wall of both ends of the guide pin on both sides, and a baffle is slidingly connected to the outer wall of both ends of the guide pin on both sides.
[0009] Preferably, connecting springs are fitted at both ends of the outer wall of the guide pins on both sides.
[0010] Preferably, one end of the connecting spring is fixedly connected to the baffle, and the other end of the connecting spring is fixedly connected to the outer casing.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. By installing a protective plate on the outer wall of the brake caliper housing for initial protection, and then installing brake rings and hemispherical protrusions on both sides of the inner wall, the friction force experienced by the entire brake caliper during braking can be increased, ensuring that the vehicle wheel hub can stop rotating stably, reducing multiple rotational contacts between the housing and the wheel hub, and thus reducing the friction experienced by the housing. The protective plate can effectively reduce the direct contact between the brake caliper housing and the wheel hub, reduce friction and wear, thereby extending the service life of the brake caliper and the wheel hub and reducing maintenance costs;
[0013] 2. By setting flexible contact buffer mechanisms on both sides of the housing, the housing can be buffered and protected when subjected to impact forces. When an external object collides with the housing, the flexible contact buffer mechanism can absorb and disperse the impact force, thereby protecting the housing from damage and reducing the damage to the housing caused by the collision. The flexible contact buffer mechanism helps to extend the service life of the housing, which means that the equipment can maintain its appearance and functional integrity for a longer period of time, thereby reducing maintenance and replacement costs. Attached Figure Description
[0014] Fig. 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0015] Fig. 2 This is a bottom view of the overall structure of this utility model;
[0016] Fig. 3 This is a top view of the overall structure of this utility model;
[0017] Fig. 4 This is a vertical cross-sectional view of the overall structure of this utility model.
[0018] In the picture:
[0019] 1. Outer shell; 2. Mounting bracket; 3. Heat sink; 4. Piston; 5. Brake ring; 6. Hemispherical protrusion; 7. Protective plate; 8. Guide pin; 9. Locking nut; 10. Baffle; 11. Connecting spring. Detailed Implementation
[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0021] Please refer to Figs. 1 to 4 An embodiment provided by the present application is as follows: a wear-resistant floating brake caliper, comprising a shell 1, a piston 4 is inserted and connected at the middle part of the two sides of the shell 1, an installation support 2 is fixedly connected to the outer wall of the two pistons 4, a heat dissipation plate 3 is fixedly connected to the top of the installation support 2, a pair of round holes are formed in the inner walls of the two sides of the shell 1, a brake ring 5 is fixedly connected to the inner walls of the two round holes, a plurality of semispherical protrusions 6 are fixedly connected to the inner walls of the two brake rings 5, and a protective sheet 7 is fixedly connected to the outer walls of the two sides of the shell 1.
[0022] Among them: the installation support 2 and the heat dissipation plate 3 are cross-shaped.
[0023] More preferably: the brake caliper is installed on the car as a whole through the installation support 2, the two pistons 4 play a supporting and abutting role for the installation support 2 and the heat dissipation plate 3, the heat dissipation plate 3 can absorb and disperse the heat generated by friction during the operation of the brake caliper, so as to ensure the temperature balance of the brake caliper as a whole, the semispherical protrusions 6 arranged in the brake ring 5 can increase the efficiency during the braking and speed reduction process, so as to avoid serious wear caused by continuous braking and speed reduction of the shell 1, reduce the repeated rotation contact between the shell 1 and the hub, and further reduce the friction suffered by the shell 1, the arrangement of the protective sheet 7 can effectively reduce the direct contact between the brake caliper shell 1 and the hub, reduce friction and wear, thereby prolonging the service life of the brake caliper and the hub, and reducing the maintenance cost.
[0024] The middle part of the two ends of the shell 1 is provided with a guide pin 8, the outer wall of the two ends of the two guide pins 8 is threadedly connected with a locking nut 9, the outer wall of the two ends of the two guide pins 8 is slidably connected with a baffle 10, the outer wall of the two ends of the two guide pins 8 is sleeved with a connecting spring 11, one end of the connecting spring 11 is fixedly connected with the baffle 10, and the other end of the connecting spring 11 is fixedly connected with the shell 1.
[0025] Among them: the guide pin 8, the locking nut 9 and the baffle 10 are symmetrically arranged with the shell 1.
[0026] Better: when the shell 1 is subjected to impact force, it can be protected on both sides, and the deformation of the extrusion connecting spring 11 makes the outer wall of the shell 1 contact with the baffle 10. When external objects collide with the shell 1, the flexible contact buffer mechanism can absorb and disperse the impact force, thereby protecting the shell 1 from damage, reducing the damage of the collision to the shell 1, and prolonging the service life of the shell 1. This means that the equipment can maintain its appearance and functional integrity for a longer period of time, thereby reducing maintenance and replacement costs.
[0027] The working principle of the above implementation is as follows:
[0028] The working steps are as follows:
[0029] First, the brake caliper is installed on the car as a whole through the installation of the support 2, and the two side pistons 4 play a supporting abutting role with the heat sink 3. The heat sink 3 can absorb and disperse the heat generated by friction during the operation of the brake caliper, ensuring the temperature balance of the brake caliper as a whole. The setting of the hemispherical protrusion 6 inside the brake ring 5 can increase the efficiency during the brake deceleration process, avoiding severe wear caused by continuous brake deceleration of the shell 1, reducing the repeated contact between the shell 1 and the hub, and thereby reducing the friction on the shell 1. The setting of the protective sheet 7 can effectively reduce the direct contact between the brake caliper shell 1 and the hub, reduce friction and wear, thereby prolonging the service life of the brake caliper and the hub, and reducing maintenance costs. When the shell 1 is subjected to impact force, it can be protected on both sides, and the deformation of the extrusion connecting spring 11 makes the outer wall of the shell 1 contact with the baffle 10. When external objects collide with the shell 1, the flexible contact buffer mechanism can absorb and disperse the impact force, thereby protecting the shell 1 from damage, reducing the damage of the collision to the shell 1, and prolonging the service life of the shell 1. This means that the equipment can maintain its appearance and functional integrity for a longer period of time, thereby reducing maintenance and replacement costs.
[0030] It should be noted that in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an "includes a" statement does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0031] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A wear resistant floating brake caliper characterized by: The utility model relates to a kind of piston type heat dissipation device, including shell (1), the middle part of two sides of the shell (1) is inserted and arranged with piston (4), the outer wall middle part of two sides the piston (4) is fixedly connected with mounting bracket (2), the top of the mounting bracket (2) is fixedly connected with heat dissipation plate (3), the inner wall of the shell (1) is equipped with a pair of round holes in two sides, the inner wall of two sides the round hole is fixedly connected with brake ring (5), the inner wall of two sides the brake ring (5) is fixedly connected with several hemispherical projections (6) in a week, the outer wall of the shell (1) is fixedly connected with protective sheet (7) in two sides.
2. A wear resistant floating caliper as defined in claim 1 wherein: The middle part of both ends of the shell (1) is provided with a guide pin (8).
3. A wear resistant floating caliper as defined in claim 2 wherein: The outer wall of both ends of two sides the guide pin (8) is threadedly connected with locking nut (9), the outer wall of both ends of two sides the guide pin (8) is slidably connected with baffle (10).
4. A wear resistant floating caliper as defined in claim 3 wherein: The outer wall of both ends of two sides the guide pin (8) is equipped with connecting spring (11) around.
5. A wear resistant floating caliper as defined in claim 4 wherein: The end between the connecting spring (11) and baffle (10) is fixedly connected, and the other end between the connecting spring (11) and the shell (1) is fixedly connected.