Auxiliary device for optical scanning of damping vibrator parts

By designing an optical scanning auxiliary device for damped vibrator parts, and utilizing the reusability and stable fixation of tag points, the problem of full-size scanning of precision-cast high-pressure turbine engine damped vibrator parts was solved, achieving efficient and low-cost scanning results.

CN223856421UActive Publication Date: 2026-01-30QINGDAO HUAXIANG AVIATION TECH
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Patent Information

Application Number
CN202520576454.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-01-30
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

In the existing technology, the dimensional accuracy requirements of precision-cast high-pressure turbine engine damping vibrator parts are high, but traditional inspection tools cannot measure the full size, optical scanning equipment has low accuracy and high label point cost, and the label points cannot be reused.

Method used

An optical scanning auxiliary device for damped vibrator parts was designed, including a base, turntable, support column, base body and limiting part. By utilizing the reusable label points and combining with optical scanning equipment, the device can achieve stable fixation and full-size scanning of the parts.

Benefits of technology

It reduced the manufacturing cost of the device, improved scanning efficiency and result stability, simplified operating requirements, reduced maintenance costs, and ensured the accuracy and consistency of scanning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a damping vibrator part optical scanning auxiliary device which comprises a base and a part to be measured, a rotary table is rotatably installed on the base, a plurality of supporting columns are fixedly connected to the rotary table, a base body is sleeved on the supporting columns jointly, a plurality of label points are arranged on the front side and the rear side of the base body, and the label points are arranged on the rotary table. The to-be-measured part is placed in the middle of the base body, and at least a first limiting part and a second limiting part which are used for limiting the to-be-measured part are installed on the front side wall and the rear side wall of the base body in a penetrating mode. The device is reasonable in structural design, the manufacturing cost of the device is reduced, daily operation is facilitated, it can be guaranteed that parts are firmly fixed and cannot move in the scanning process, the part scanning efficiency is improved, the stability and consistency of scanning results are guaranteed, the requirement for professional skills of operators is low, and the maintenance cost of the device is low.
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Description

Technical Field

[0001] This utility model relates to the field of scanning auxiliary device technology, and in particular to an optical scanning auxiliary device for damped vibrator parts. Background Technology

[0002] Optical scanning of parts is a technology that uses optical principles to acquire three-dimensional information about parts. By projecting specific light (structured light, laser, etc.) onto the surface of the part, the camera captures the reflection or scattering pattern of the light from a specific angle. Due to differences in the height and shape of the part surface, the light is deformed differently, and the system calculates the three-dimensional coordinate data of the part surface based on this.

[0003] Precision-cast high-pressure turbine engine damping vibrators and similar components are typically very small in size, yet require extremely high dimensional accuracy. Traditional gauges and measuring tools cannot measure all dimensions of these parts. While optical scanning equipment can inspect all dimensions, its accuracy is relatively low without the use of label points for positioning. Optical scanning equipment using label points suffers from the inability to reuse these points, resulting in excessive costs. Therefore, we designed an optical scanning auxiliary device for damping vibrator components to address these issues. Utility Model Content

[0004] The purpose of this utility model is to solve the problems existing in the prior art and propose an optical scanning auxiliary device for damping vibrator parts. It reduces the manufacturing cost of the device, facilitates daily operation, ensures that the parts are firmly fixed during the scanning process and will not move, improves the efficiency of part scanning, ensures the stability and consistency of scanning results, and has low requirements for the professional skills of operators and low device maintenance costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An optical scanning auxiliary device for damped vibrator parts includes a base and a part to be measured. A turntable is rotatably mounted on the base, and multiple support columns are fixedly connected to the turntable. A base is sleeved on the multiple support columns. Multiple label points are provided on the front and rear sides of the base. The part to be measured is placed in the middle position of the base. At least two first limiting parts and second limiting parts are installed through the front and rear side walls of the base to limit the position of the part to be measured.

[0007] Preferably, the vertical cross-section of either side of the substrate is an octagonal structure.

[0008] Preferably, the substrate has multiple through openings, and the multiple support columns pass through the multiple through openings on the substrate.

[0009] Preferably, the vertical section of the support column is arranged in a T shape, and the upper part of the support column has a smaller diameter than the lower part.

[0010] Preferably, the first limiting part and the second limiting part are both screw rods, and the front and rear sidewalls of the base body are both provided with threaded holes, and the first limiting part and the second limiting part are respectively screwed through the corresponding threaded holes.

[0011] Preferably, the first limiting part and the second limiting part are both arranged in a tapered shape near one end of the part to be measured, and are provided with rubber non-slip pads, and the first limiting part and the second limiting part are both fixedly connected with rotating handles at the other end away from the part to be measured, so as to facilitate rotation.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The damping vibrator part optical scanning auxiliary device is used for small parts such as the damping vibrator of the precision casting high-pressure turbine engine, has small volume and simple structure, is designed into a flattened structure according to the characteristics of the scanned part, reduces the manufacturing cost of the device, is convenient for daily operation, can ensure that the part is fixed firmly and cannot move during the scanning process, improves the scanning efficiency of the part, guarantees the stability and consistency of the scanning result, has low requirements on the professional skills of the operating personnel, and the operating personnel can operate only after simple training, and the device has low maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The damping vibrator part optical scanning auxiliary device is used for small parts such as the damping vibrator of the precision casting high-pressure turbine engine, has small volume and simple structure, is designed into a flattened structure according to the characteristics of the scanned part, reduces the manufacturing cost of the device, is convenient for daily operation, can ensure that the part is fixed firmly and cannot move during the scanning process, improves the scanning efficiency of the part, guarantees the stability and consistency of the scanning result, has low requirements on the professional skills of the operating personnel, and the operating personnel can operate only after simple training, and the device has low maintenance cost.

[0015] Figure 2 The damping vibrator part optical scanning auxiliary device is used for small parts such as the damping vibrator of the precision casting high-pressure turbine engine, has small volume and simple structure, is designed into a flattened structure according to the characteristics of the scanned part, reduces the manufacturing cost of the device, is convenient for daily operation, can ensure that the part is fixed firmly and cannot move during the scanning process, improves the scanning efficiency of the part, guarantees the stability and consistency of the scanning result, has low requirements on the professional skills of the operating personnel, and the operating personnel can operate only after simple training, and the device has low maintenance cost.

[0016] Figure 3 The damping vibrator part optical scanning auxiliary device is used for small parts such as the damping vibrator of the precision casting high-pressure turbine engine, has small volume and simple structure, is designed into a flattened structure according to the characteristics of the scanned part, reduces the manufacturing cost of the device, is convenient for daily operation, can ensure that the part is fixed firmly and cannot move during the scanning process, improves the scanning efficiency of the part, guarantees the stability and consistency of the scanning result, has low requirements on the professional skills of the operating personnel, and the operating personnel can operate only after simple training, and the device has low maintenance cost.

[0017] Figure 4 It is a support column structure diagram.

[0018] In the drawing: 1, base; 2, rotary table; 3, support column; 4, base body; 5, label point; 6, first limiting part; 7, part to be measured; 8, second limiting part. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0020] Referring to Figures 1-4 , the damping vibrator part optical scanning auxiliary device, including the base 1 and the part to be measured 7, the bottom of the base 1 is provided with anti-skid pattern, can increase the friction between the workbench, so that the device is placed on the workbench, not prone to movement phenomenon, the part to be measured 7 is damping vibrator part, the rotary table 2 is rotatably connected on the base 1, which can be directly rotated by the staff manually, or can be driven to rotate by the micro motor, specifically, the micro motor is installed in the base 1, the mounting groove is formed in the base 1, and the micro motor is installed in the mounting groove, the micro motor is connected with the power supply, and the controller is used to control the opening and closing of the driving rotation 2, which is prior art, and will not be described in detail here.

[0021] A plurality of support columns 3 are fixedly connected to the rotary table 2, the positions of the plurality of support columns 3 are distributed in a rectangular shape, a plurality of support columns 3 are commonly sleeved with a base body 4, a plurality of through openings are formed through the base body 4, and the plurality of support columns 3 pass through the plurality of through openings on the base body 4, so that the base body 4 can be installed on the plurality of support columns 3 and conveniently taken off from the plurality of support columns 3, the vertical section of the support column 3 is arranged in a T shape, the upper part of the support column 3 has a smaller diameter than the lower part, so that the lower part of the support column 3 can support the base body 4, the plurality of support columns 3 can jointly support and limit the base body 4, so as to avoid the shaking of the base body 4, and there is a certain gap between the base body 4 and the rotary table 2, so as to facilitate the taking and placing of the base body 4.

[0022] A plurality of label points 5 are arranged on the front and rear sides of the base body 4, the label points 5 are attached to the base body 4, the repeated use of the label points 5 can be realized, the support columns 3 of the auxiliary device can well protect the label points 5, and the label points 5 are prevented from being abraded and damaged due to contact with the rotary table 2 during daily use, the cost caused by frequent replacement of the label points 5 is reduced, the label points 5 are mark points that can be accurately recognized by the optical scanning equipment, the optical scanning equipment emits light, the light is reflected by the surface of the object, and the camera captures the reflected light, so that the system determines the position of the label points 5, and then the size deviation of the part to be measured 7 can be measured, and the vertical section of any side of the base body 4 is an octagonal structure, so as to ensure that the optical scanning equipment can recognize a plurality of label points 5 on at least two different angle planes in the auxiliary device when scanning the part, and the accuracy of the scanning data is ensured.

[0023] The to-be-measured part 7 is placed in the middle position in the base body 4, the front and rear side walls of the base body 4 are provided with at least two first limiting parts 6 and second limiting parts 8 for limiting the to-be-measured part 7, the first limiting parts 6 and the second limiting parts 8 are both screws, the front and rear side walls of the base body 4 are both provided with threaded holes, the first limiting parts 6 and the second limiting parts 8 are respectively screwed through the corresponding threaded holes, the first limiting parts 6 and the second limiting parts 8 can be made close to or away from the to-be-measured part 7 through rotating operation by the meshing effect of the threads and the threaded holes, and the first limiting parts 6 and the second limiting parts 8 can be kept stable when no rotating force is applied, the end of the first limiting parts 6 and the second limiting parts 8 close to the to-be-measured part 7 is conical and is provided with a rubber non-slip pad, the contact area with the to-be-measured part 7 can be reduced, the to-be-measured part 7 can be fully scanned, the friction between the to-be-measured part 7 and the rubber non-slip pad can be increased, the to-be-measured part 7 can be stably fixed, and the end of the first limiting parts 6 and the second limiting parts 8 away from the to-be-measured part 7 is fixedly connected with a rotating handle convenient for rotating the first limiting parts 6 and the second limiting parts 8, the first limiting parts 6 and the second limiting parts 8 can be rotated, the device has sufficient expansion space in the clamping area inside the base body 4, a plurality of limiting parts can be placed according to the use requirement, more parts can be scanned at the same time, and the detection efficiency is improved.

[0024] The function principle of the damping vibrator part optical scanning auxiliary device can be described by the following operation modes.

[0025] In the damping vibrator part optical scanning auxiliary device, the to-be-measured part 7 is placed in the middle position in the base body 4, the first limiting parts 6 and the second limiting parts 8 are adjusted to jointly clamp and fix the to-be-measured part 7, the to-be-measured part 7 is scanned by the optical scanning equipment, the rotating turntable 2 can guarantee that the scanning of different positions of the to-be-measured part 7 is completed without moving the optical scanning equipment, after all regions of the upward face of the to-be-measured part 7 are scanned, the base body 4 is taken off from the plurality of supporting columns 3, the base body 4 is turned over and is placed on the plurality of supporting columns 3 again, the scanning operation is repeated, the remaining regions of the to-be-measured part 7 are scanned, and the to-be-measured part 7 is taken off after all regions are scanned.

[0026] The above merely describes a preferred specific implementation mode of the damping vibrator part optical scanning auxiliary device, but the protection scope of the damping vibrator part optical scanning auxiliary device is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the damping vibrator part optical scanning auxiliary device within the technical range disclosed by the damping vibrator part optical scanning auxiliary device, and all of them should be covered in the protection scope of the damping vibrator part optical scanning auxiliary device.

Claims

1. Auxiliary device for the optical scanning of a part of a damper, comprising a base (1) and a part (7) to be measured, characterized in that, The base (1) is provided with a rotating table (2) which is rotatably installed on the base (1), a plurality of supporting columns (3) are fixedly connected to the rotating table (2), a base body (4) is jointly sleeved on the plurality of supporting columns (3), a plurality of label points (5) are arranged on the front and rear sides of the base body (4), the part to be measured (7) is placed at the middle position in the base body (4), and the front and rear side walls of the base body (4) are provided with at least two first limiting portions (6) and second limiting portions (8) which are installed through the front and rear side walls and are used for limiting the part to be measured (7).

2. The optical scanning auxiliary device for a damped vibrator part according to claim 1, characterized in that The vertical section of any side of the base body (4) is an octagonal structure.

3. The optical scanning auxiliary device for a damped vibrator part according to claim 1, characterized in that, A plurality of through holes are formed through the base body (4), and the plurality of supporting columns (3) respectively pass through the plurality of through holes on the base body (4).

4. The optical scanning auxiliary device for a damped vibrator part according to claim 1, characterized in that, The vertical section of the supporting column (3) is in a T-shaped structure, and the upper part of the supporting column (3) has a smaller diameter than the lower part.

5. The optical scanning auxiliary device for a damped vibrator part according to claim 1, characterized in that, The first limiting portion (6) and the second limiting portion (8) are both screw rods, the front and rear side walls of the base body (4) are provided with threaded holes which are formed through the front and rear side walls, and the first limiting portion (6) and the second limiting portion (8) respectively threadedly pass through the corresponding threaded holes.

6. The optical scanning auxiliary device for a damped vibrator part according to claim 5, characterized in that The first limiting portion (6) and the second limiting portion (8) are both in a tapered structure at the end close to the part to be measured (7) and are provided with rubber non-slip pads, and the first limiting portion (6) and the second limiting portion (8) are both fixedly connected to rotating handles which are used for facilitating the rotation of the first limiting portion (6) and the second limiting portion (8).