Automatic sampling device

Abstract

The utility model discloses an automatic sampling device, which relates to the technical field of liquid caustic soda detection and comprises a placing base. A supporting frame is arranged on the surface of the upper end of the placing base, a driving motor is installed on the surface of the lower end of the supporting frame, a gear set is arranged at the output end of the driving motor, a rotating rod is arranged on the surface of the upper end of the gear set, a rotating plate is arranged on the surface of the upper end of the rotating rod, and first clamping assemblies are fixedly installed on the two sides of the surface of the rotating plate in a penetrating mode. Compared with an existing common automatic sampling device, the automatic sampling device has the advantages that through the arrangement of a driving motor and a gear set, the gear set can be driven by the driving motor to drive the rotating plate to rotate, so that accurate angle adjustment is completed; by arranging the first clamping assembly and the second clamping assembly which are opposite in working stroke on each of the front face and the back face of the rotating plate, the sampling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of liquid alkali detection technology, specifically an automatic sampling device. Background Technology

[0002] Liquid caustic soda is a major auxiliary material required for the company's production process. It is sold in various concentrations on the market, including 30%, 32%, 45%, 48%, and 50%. The quality of the liquid caustic soda directly affects the company's production efficiency and economic benefits; therefore, monitoring the quality of liquid caustic soda is one of the key points of the company's quality control management. The original liquid caustic soda quality control process was "manual on-site sampling + manual laboratory monitoring," with the results of multiple sampling and testing of a single vehicle representing the overall results.

[0003] For example, patent application number 202323278578.7 discloses an automatic sampling device. This utility includes a fixed base, on which is provided a sampling mechanism for driving a sampling tube to take samples and a rotating mechanism for facilitating the replacement or placement of the sampling tube by the operator. The rotating mechanism is located below the sampling mechanism. The sampling mechanism includes two sets of first clamping components, a lifting cylinder, and a mounting plate. The two sets of first clamping components are respectively installed on both sides of the mounting plate. The lifting cylinder drives the mounting plate to rise and fall. By using an automated mechanical structure to replace manual sampling of alkali solution, it effectively ensures the safety of workers and makes the sampling process more standardized, ensuring the accuracy of sampling and testing. However, this automatic sampling device requires two clamping operations during the sampling of liquid alkali. When performing large-scale and multiple sampling, it will increase the waiting time for the experimenter.

[0004] Therefore, in view of this, we studied and improved the existing structure to address its shortcomings and proposed an automatic sampling device. Utility Model Content

[0005] The purpose of this invention is to provide an automatic sampling device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic sampling device, including a placement base, a support frame on the upper surface of the placement base, and a drive motor mounted on the lower surface of the support frame. A gear set is provided at the output end of the drive motor, and a rotating rod is provided on the upper surface of the gear set. A rotating plate is provided on the upper surface of the rotating rod, and clamping components one are fixedly installed through both sides of the rotating plate, and clamping components two are fixedly installed through the middle of the rotating plate.

[0007] Preferably, the clamping assembly includes a push cylinder disposed on both sides of the rotating plate surface, and the output end of the push cylinder is provided with a clamping cylinder.

[0008] Preferably, the clamping surface of the clamping cylinder is provided with a clamping plate, and the clamping plate and the clamping cylinder are slidably connected.

[0009] Preferably, a limiting slide rod is slidably installed through the surface of the clamping plate, and a limiting plate is provided at the end of the limiting slide rod away from the clamping cylinder.

[0010] Preferably, the outer circular surface of the limiting slide rod is provided with a compression spring, and the compression spring and the clamping plate are fixedly connected.

[0011] Preferably, a rubber clamp is provided at one end of the limiting slide bar near the clamping cylinder, and a test tube is clamped and installed on the inner surface of the rubber clamp.

[0012] Preferably, the lower surface of the placement base is provided with an anti-slip pad, and the anti-slip pad is circular for adhesive fixation.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, through the arrangement of a base, support frame, drive motor, gear set, rotating rod, rotating plate, clamping component one, clamping component two, push cylinder, clamping cylinder and clamping plate, and through the arrangement of drive motor and gear set, can drive the gear set to rotate the rotating plate to complete precise angle adjustment, so that the test tube can be accurately stopped below the alkaline solution to be poured for alkaline solution sampling. By setting two clamping components one and two with opposite working strokes on both sides of the rotating plate, the sampling efficiency of the equipment can be improved.

[0015] 2. This utility model, through the setting of a limiting slide rod, a limiting plate, a compression spring, a rubber clamp and a test tube, and through the setting of the compression spring, can further fit the test tube with the rubber clamp of the pressing belt, so as to prevent the test tube from slipping off during the rotation of the rotating plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the rotating base structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0020] In the diagram: 1. Placement base; 100. Anti-slip mat; 101. Support frame; 102. Drive motor; 103. Gear set; 2. Rotating rod; 201. Rotating plate; 202. Clamping assembly one; 203. Clamping assembly two; 204. Push cylinder; 205. Clamping cylinder; 206. Clamping plate; 3. Limiting slide rod; 301. Limiting plate; 302. Compression spring; 303. Rubber clamp; 4. Test tube. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1-3 As shown, an automatic sampling device includes a base 1, a support frame 101 on the upper surface of the base 1, and a drive motor 102 mounted on the lower surface of the support frame 101. A gear set 103 is provided at the output end of the drive motor 102, and a rotating rod 2 is provided on the upper surface of the gear set 103. Through the configuration of the drive motor 102 and the gear set 103, the drive motor 102 can drive the gear set 103 to rotate the rotating plate 201 to complete the precise angle adjustment, so that the test tube 4 can be accurately stopped below the alkaline solution to be poured for alkaline solution sampling.

[0023] Furthermore, a rotating plate 201 is provided on the upper surface of the rotating rod 2, and clamping components 1 202 are fixedly installed through both sides of the surface of the rotating plate 201, and clamping components 203 are fixedly installed through the middle of the surface of the rotating plate 201. The advantage of this arrangement is that by providing two clamping components 1 202 and clamping components 203 with opposite working strokes on both sides of the rotating plate 201, the sampling efficiency of the equipment can be improved.

[0024] Furthermore, the clamping assembly 202 includes a push cylinder 204 disposed on both sides of the surface of the rotating plate 201, and a clamping cylinder 205 is disposed at the output end of the push cylinder 204. A clamping plate 206 is disposed on the clamping surface of the clamping cylinder 205, and the clamping plate 206 and the clamping cylinder 205 are configured to be slidably connected. This configuration is existing in the device and will not be described in detail.

[0025] Furthermore, an anti-slip pad 100 is provided on the lower surface of the base 1, and the anti-slip pad 100 is circular for adhesive fixation. The advantage of this setting is that the placement stability of the base 1 can be improved by setting the anti-slip pad 100.

[0026] like Figure 4 As shown, a limiting slide rod 3 is slidably installed through the surface of the clamping plate 206, and a limiting plate 301 is provided at the end of the limiting slide rod 3 away from the clamping cylinder 205. The advantage of this setting is that, by setting the limiting slide rod 3, the sliding direction of the compression spring 302 can be limited by friction generated by sliding.

[0027] Furthermore, a compression spring 302 is provided on the outer circular surface of the limiting slide bar 3, and the compression spring 302 is fixedly connected to the clamping plate 206. The advantage of this setting is that, by setting the compression spring 302, the rubber clamping plate 303 of the pressing belt can further adhere to the test tube 4, preventing the test tube 4 from slipping off during the rotation of the rotating plate 201.

[0028] Furthermore, a rubber clamp 303 is provided at one end of the limiting slide bar 3 near the clamping cylinder 205, and a test tube 4 is clamped and installed on the inner surface of the rubber clamp 303. The advantage of this arrangement is that the friction between the rubber clamp 303 and the test tube 4 can be increased.

[0029] Working Principle: When using this automatic sampling device, firstly, the test tube 4 is placed in the middle of the clamping plate 206. The clamping cylinder 205 then moves the clamping plate 206 inwards, causing the rubber clamping plate 303 to adhere to the surface of the test tube 4, thus completing the clamping. Simultaneously, the compression spring 302 further compresses, ensuring the rubber clamping plate 303 adheres to the test tube 4. Next, the drive motor 102 drives the gear set 103 to rotate the rotating rod 2, moving the clamping component 1 202 on the rotating plate 201 into the alkali solution for sampling. While sampling, the test tube 4 is placed in the middle of the clamping plate 206 of the clamping component 2 203 for clamping. After clamping, the drive motor 102 resets the clamping component 1 202 on the rotating plate 201, moving the clamping component 2 203 into the alkali solution for sampling, repeating the sampling process. This is the working principle of the automatic sampling device.

Claims

1. An automatic sampling device comprising a placement base (1), characterized in that, The upper end surface support of the placing base (1) is 101, and the lower end surface of the support (101) is installed with a driving motor (102), the output end of the driving motor (102) is provided with a gear set (103), and the upper end surface of the gear set (103) is provided with a rotating rod (2), the upper end surface of the rotating rod (2) is provided with a rotating plate (201), and the surface of the rotating plate (201) is fixedly installed with clamping assembly one (202) on both sides, and the surface of the rotating plate (201) is fixedly installed with clamping assembly two (203) in the middle.

2. An automatic sampling device according to claim 1, characterized in that The clamping assembly one (202) includes a push air cylinder (204) arranged on both sides of the surface of the rotating plate (201), and the output end of the push air cylinder (204) is provided with a clamping air cylinder (205).

3. An automatic sampling device according to claim 2, characterised in that The clamping surface of the clamping air cylinder (205) is provided with a clamping plate (206), and the clamping plate (206) and the clamping air cylinder (205) are arranged in sliding connection.

4. An automatic sampling device according to claim 3, characterised in that The surface of the clamping plate (206) is slidably installed with a limiting slide rod (3), and the end of the limiting slide rod (3) away from the clamping air cylinder (205) is provided with a limiting plate (301).

5. An automatic sampling device according to claim 4, characterised in that The outer circular surface of the limiting slide rod (3) is provided with a compression spring (302), and the compression spring (302) and the clamping plate (206) are arranged in fixed connection.

6. An automatic sampling device according to claim 4, characterized in that The end of the limiting slide rod (3) close to the clamping air cylinder (205) is provided with a rubber clamp plate (303), and the inner surface of the rubber clamp plate (303) is clamped with a test tube (4).

7. The automatic sampling device of claim 1, wherein The lower surface of the placing base (1) is provided with an anti-skid pad (100), and the anti-skid pad (100) is arranged in circular shape and is adhesively fixed.

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