Test system for paper composite fastness

By using a roller assembly and coating machine to automate the application and drying of adhesive during the paper lamination process, the problem of paper lamination manufacturers being unable to accurately judge the lamination strength is solved, thus achieving uniformity and accuracy in paper lamination.

CN223856819UActive Publication Date: 2026-01-30ZHUHAI S E Z HONGTA RENHENG PAPER +1
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Patent Information

Application Number
CN202423150299.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-30
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Paper lamination manufacturers cannot accurately determine the lamination strength, and there are quality risks and inaccurate testing problems caused by large differences in equipment and the variety of adhesives. Manual operation cannot quantitatively control the amount of adhesive applied and the drying process is not continuous.

Method used

Two sets of rubber roller assemblies and a coating machine are used to press paper and aluminum film together and apply glue evenly. Combined with a controllable drying box for instantaneous drying, the amount of glue applied is controlled by adjusting the roller gap and machine speed, so as to achieve automated quantitative and continuous drying.

Benefits of technology

It improves the accuracy of paper lamination strength testing, achieves unified lamination standards and glue application amounts, reduces differences in manual inspection, and ensures the uniformity and drying effect of paper lamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a test system for paper compounding fastness, which comprises two groups of rubber roller assemblies, a coating machine and a drying box, and the two groups of rubber roller assemblies are arranged at the feeding end of the coating machine and are used for pressing paper and an aluminum film and controlling the gluing amount; the coating machine is used for clamping paper and an aluminum film and enabling the paper and the aluminum film to pass between the two rubber roller assemblies at a constant speed under traction; the drying box is mounted on the upper side of the rear end of the coating machine and is used for drying the composite paper sample fed by the coating machine at a constant speed at a constant temperature; the two groups of rubber roller assemblies effectively improve the uniformity of a glue banner when paper and an aluminum film are laminated, the gluing amount and coherent drying of a drying box are controlled by controlling a gap between each group of rubber rollers and the speed of a coating machine, immediate drying is achieved after compounding, excessive permeation of glue is avoided, the actual compounding process of a user is achieved before a compounding test, and the production efficiency is improved. The paper and the aluminum film adopt the uniform compounding standard, the uniform coating amount and continuous drying after gluing are achieved, and the difference existing in manual compounding fastness detection is effectively avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to paper compound firmness detection technology especially relates to a test system for paper compound firmness. BACKGROUND

[0002] Paper compound belongs to one of important post-processing modes of paper, is mainly applied to cigarette packaging and high-grade daily chemical product packaging, but since compound is generally carried out in compound factory, compound procedure is complex, equipment difference of different manufacturers is big, glue and aluminum layer are various, paper production manufacturer cannot carry out accurate judgment simulation during production, and there is lag and use mismatching situation in application of end product, resulting in that applicability of paper at customer place reduces, quality risk and paper uncertainty increase.

[0003] In prior art, compound of compound machine is through material disc glue belt of feeding roller and is transferred to feeding roller, glue is quantitatively transferred to transfer stick after feeding roller and transfer stick contact, aluminum layer is between transfer roller and back stick, and aluminum film coated with fixed amount of glue is compounded with paper again.Paper compound firmness detection refers to the firmness degree of paper and other materials (such as aluminum film, aluminum foil etc.) after compound, to ensure that it does not separate or fall off under specific environment and use condition; at present, for paper compound firmness detection, generally, how many aluminum points dropped after paper compound by adhesive tape is taken as the judgment standard of compound firmness, and generally sporadic drop is normal.

[0004] However, since aluminum film, glue, equipment difference of different manufacturers are various, and paper mill does not have the condition of evaluating the compound strength of paper and aluminum layer after each batch production, it is very critical to evaluate the compound strength of paper and aluminum layer in the mill; at present, generally, aluminum layer and paper are compounded by hand with a doctor blade, and then detection is carried out after drying; hand coating film exists the situation of unstable glue amount on the width, and glue amount is different in different factory areas of downstream customers; moreover, hand operation cannot measure glue amount during compound and cannot overcome detection difference between different personnel; at the same time, after conventional hand coating film, it is taken to the drying oven again, glue penetrates in paper, test result is inaccurate, and long temperature adjustment time of the drying oven is not conducive to drying temperature adjustment; above all, hand coating film exists the problems of uneven glue amount on the width, cannot be quantified and big difference in personnel operation. UTILITY MODEL CONTENTS

[0005] The utility model provides a test system for paper compound firmness, glue amount is adjusted through adjustment the gap between two rollers and the speed of coating machine, drying box can simulate drying condition of compound factory and carry out instantaneous drying, reduce transition penetration of glue, effectively solve the problems of cannot be quantified, big difference in manual detection and discontinuous drying of glue.

[0006] The utility model discloses a technical scheme that solves its technical problems is:

[0007] A kind of for paper composite firmness test system, including two groups of rubber roll assembly, coating machine and drying oven, two groups of rubber roll assembly are two groups of front and rear parallel arrangement and each group is set up in pairs up and down rubber roll;

[0008] Two groups of the rubber roll assembly are installed in the feeding end of the coating machine, for the pressure bonding of paper and aluminum film, uniform coating and quantitative control of glue amount of glue;

[0009] The coating machine is placed horizontally in the rear side of two groups of the rubber roll assembly along the feeding direction after paper is compounded, for clamping composite paper and pulling down to pass between two groups of the rubber roll assembly at constant speed;

[0010] The drying oven is temperature-controllable hot-air oven, heating wire and air blower are arranged in the drying oven, the drying oven is installed on the upper side of the rear end of the coating machine, and the composite paper sample sent by the coating machine at constant speed is dried at constant temperature by the heating wire and air blower in the drying oven.

[0011] Preferably, the drying oven is also provided with a temperature controller and a sensor for detecting the temperature of the passing composite paper sample, and the temperature controller controls the heating power of the heating wire according to the sensor detection data to dry the composite paper sample at constant temperature.

[0012] Preferably, a screw adjusting knob for adjusting the gap between the two rollers and a level for ensuring the levelness of the composite roller are installed above each group of the rubber roll assembly.

[0013] Preferably, the coating machine adopts motor-driven chain transmission, and a limit switch for limiting the composite length of paper is also installed beside the chain side of the coating machine.

[0014] The utility model has the advantages that:

[0015] Two groups of rubber roll assemblies for the pressure bonding of paper and aluminum film, uniform coating and glue amount control are installed on the feeding end of the coating machine, the coating machine clamps paper and aluminum film, and pulls down to pass between two groups of rubber roll assemblies at constant speed, which effectively improves the uniformity of glue width during the pressure bonding of paper and aluminum film, and controls the glue amount by controlling the gap between each group of rubber rolls and the speed of the coating machine. At the same time, through the continuous drying of the drying oven, the composite paper is immediately dried, the excessive penetration of glue is avoided, the adjustable quantitative glue coating and continuous drying are realized, the differences existing in manual detection are effectively avoided, the problems of unquantitative glue control, large differences in manual detection and discontinuous drying during the existing paper composite firmness test are effectively solved, the unified composite standard of paper and aluminum film is realized, the unified glue amount is achieved, the actual composite process before composite test is realized, the accuracy of paper composite firmness test is improved, and the differences existing in manual composite firmness detection are effectively avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a system principle schematic diagram of the utility model; DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without making creative efforts belong to the scope of protection of the utility model.

[0018] In the description of the utility model, it is necessary to explain that the terms "mounting", "connection" should be understood in a broad sense unless there are explicit provisions and limitations, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances.

[0019] A test system for paper composite firmness, as shown in Figure 1 Two groups of rubber roller assemblies 1, a coating machine 2 and a drying box 3, the two groups of rubber roller assemblies 1 are two groups of rubber rollers arranged side by side in front and back and arranged in pairs up and down, the coating machine 2 adopts motor-driven chain transmission, and a limiting switch (not shown in the figure) for limiting the composite length of paper is also installed on the side of the chain of the coating machine 2; the two groups of rubber roller assemblies 1 are installed at the feeding end of the coating machine 2, for the pressure bonding of paper and aluminum film, uniform coating of glue and quantitative control of the amount of glue; the coating machine 2 is placed horizontally at the rear side of the two groups of rubber roller assemblies 1 along the feeding direction of the composite paper, for clamping the composite paper and pulling it through the two groups of rubber roller assemblies 1 at a constant speed; the drying box 3 is a temperature-controllable hot air box, the drying box 3 is provided with heating wires (not shown in the figure), a blower (not shown in the figure), a temperature controller and a sensor for detecting the temperature of the passing composite paper sample, the temperature controller controls the heating power of the heating wires according to the sensor detection data to dry the composite paper sample at a constant temperature, and the drying box 3 is installed on the upper side of the rear end of the coating machine, and the composite paper sample sent by the coating machine at a constant speed is dried at a constant temperature by the heating wires and the blower in the drying box 3.

[0020] Wherein, the upper part of each group of glue roller assembly 1 is provided with a screw adjusting knob (not shown in the figure) for adjusting the gap between the two rollers and a level (not shown in the figure) for ensuring the levelness of the composite roller, the screw adjusting knob effectively adjusts the gap for paper compounding, and is used in cooperation with the level to ensure that the paper loading in the width direction is evenly distributed.

[0021] In this embodiment, the glue cannot be quantitatively controlled, the manual detection has large differences, and the drying is discontinuous during the existing paper compounding firmness test. In particular, when the existing manual compounding firmness test is performed using a measuring rod, the entire width is controlled by manually pressing the measuring rod, and the width of the paper that can be compounded is small, and the loading in the width direction is uneven. The working speed of the existing compounding machine is generally 100-150 m / min. Since the highest coating speed of the coating machine can reach 200 m / min, which is close to the actual compounding condition of the compounding machine, the coating machine is modified to replace part of the function of the compounding machine.

[0022] In this embodiment, at the feeding end of the coating machine 2, glue rollers are arranged in front and back parallel and each group is arranged in pairs. Before each use, the gap between each group of rollers is corrected using a caliper. Before compounding, the aluminum film and the paper are cut according to the standard size, and the glue is manually added to the base paper. The glue layer should be in the form of a line, i.e., there should be no breakpoints, so as to save the amount of glue used and avoid using a glue distributing roller and a loading roller. After the glue is applied, the coating machine 2 clamps the paper and the aluminum film, and pulls them through the two groups of glue rollers at a constant speed. The two groups of glue rollers press the paper and the aluminum film, uniformly apply the glue, and control the amount of glue applied, thereby improving the uniformity of the glue width during the compounding of the paper and the aluminum film. The amount of glue applied is controlled by controlling the gap between each group of glue rollers and the speed of the coating machine 2, thereby realizing automatic control of the compounding of the paper and the aluminum film. A uniform compounding standard and a uniform coating amount are used before the paper compounding firmness test, thereby effectively improving the accuracy of the paper compounding firmness test. Finally, the amount of aluminum points that fall after the paper is compounded is used as a criterion for determining the compounding firmness.

[0023] Meanwhile, the drying box 3 at the rear end of the coating machine 2 is used to dry the tail end using the heating wire and the air blower of the drying box 3, so as to simulate the drying conditions of the paper compounding factory, perform instantaneous drying, dry immediately after compounding, reduce the transition penetration of the glue, realize quantitative glue application before compounding test, and continuously dry, thereby effectively avoiding the differences existing in manual detection.

[0024] The above-described embodiments are only preferred embodiments of the present application, and do not limit the scope of the present application. Any equivalent changes made in accordance with the shape, structure and principle of the present application should be covered within the scope of protection of the present application.

Claims

1. A system for testing paper compound fastness, characterized by, The application relates to a paper and aluminum film laminating machine, which comprises two groups of rubber roller assemblies, a coating machine and a drying box. The two groups of rubber roller assemblies are arranged in front and back parallel mode and are arranged in pairs in up and down mode; The two groups of rubber roller assemblies are installed at the feeding end of the coating machine and are used for pressing the paper and the aluminum film, uniformly coating the glue and quantitatively controlling the glue amount; The coating machine is horizontally arranged at the rear side of the two groups of rubber roller assemblies along the feeding direction of the laminated paper and is used for clamping the laminated paper and pulling the laminated paper through the two groups of rubber roller assemblies at a constant speed.

2. A system for testing paper compound fastness according to claim 1, characterized in that: The drying box is a temperature-controllable hot air box, heating wires and a blower are arranged in the drying box, the drying box is installed at the rear end of the coating machine and is used for drying the laminated paper at a constant temperature by the heating wires and the blower.

3. A system for testing paper compound fastness according to claim 1, characterized in that: A temperature controller and a sensor for detecting the temperature of the laminated paper are arranged in the drying box, the temperature controller controls the heating power of the heating wires according to the detection data of the sensor to dry the laminated paper at a constant temperature.

4. A system for testing paper compound fastness according to claim 1, characterized in that: A screw adjusting knob for adjusting the gap between the two rollers and a level for ensuring the horizontal of the laminated roller are arranged above each group of rubber roller assemblies. The coating machine is driven by a motor and a chain, and a limiting switch for limiting the laminated length of the paper is arranged beside the chain of the coating machine.