Steel strand broken wire detection device

By designing a self-moving steel strand breakage detection device, which utilizes a clamping structure and motor-driven rollers, the time-consuming, labor-intensive, and safety-hazardous problems of high-altitude steel strand inspection are solved, achieving efficient and safe inspection results.

CN223856889UActive Publication Date: 2026-01-30TIANJIN HAIDA WEIYE STEEL STRAND CO LTD
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Patent Information

Application Number
CN202423235314.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing wire rope detectors require tools to check for broken steel strands at heights, which is time-consuming, labor-intensive, and poses safety hazards.

Method used

A steel strand breakage detection device was designed, comprising a clamping structure, a rotating structure, a square block, and an arc block. The device utilizes a motor-driven roller to move and detect steel strands, reducing manual operation.

Benefits of technology

It saves time and effort in inspecting high-altitude steel strands, reduces the risk of workers falling from heights, and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel strand broken wire detection device, which comprises a main body block, the left side of the main body block is provided with a clamping structure, the outer side of the main body block is fixedly connected with a U-shaped supporting plate, the upper side of the supporting plate is fixedly connected with a rotating structure, the right side of the main body block is provided with a round hole, and the left side of the main body block is fixedly connected with the rotating structure. A groove is formed in the right side of the main body block, a steel wire rope detector is arranged in the groove, the steel wire rope detector is fixedly connected with the main body block, steel strand blocks are arranged in the round hole and the steel wire rope detector, and the rotating structure comprises a first motor and a second motor. Through the arrangement of the clamping structure, the rotating structure, the square block and the arc-shaped block, when the device detects a steel strand located at a high position, a worker does not need to manually move the device, the device automatically moves to detect the steel strand, time and labor are saved, the situation that the worker falls from the high position is reduced, and the safety of the worker is protected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel strand detection technical field, especially in a kind of steel strand wire breakage detection device. BACKGROUND

[0002] Steel strand is tightly twisted according to certain rule by multiple steel wires, and forms a whole rope-like structure. Steel wire rope detector can detect whether the steel wire rope in steel strand breaks.

[0003] The existing steel wire rope detector is assisted by personnel when using, and can continue to use by hand holding and rolling forward. When steel strand is located at high place, personnel need to use ladder and other tools, and then slowly move to detect whether steel strand is broken. The process is time-consuming and laborious, and personnel are in high place for a long time, so safety accident is prone to occur. UTILITY MODEL CONTENT

[0004] In order to overcome the deficiency that personnel need to use tools to detect whether high steel strand is broken in the prior art, one of the purposes of the utility model is to provide a steel strand wire breakage detection device.

[0005] One of the purposes of the utility model is achieved by the following technical scheme: a steel strand wire breakage detection device, comprising a main block: a clamping structure is arranged on the left side of the main block, a support plate is fixedly connected to the outside of the main block, the support plate is arranged in U shape, a rotating structure is fixedly connected to the upper side of the support plate, a circular hole is arranged on the right side of the main block, a groove is arranged on the right side of the main block, a steel wire rope detector is arranged in the groove, the steel wire rope detector is fixedly connected to the main block, and a steel strand block is arranged in the circular hole and the steel wire rope detector.

[0006] The rotating structure comprises motor one and motor two, the motor one is fixedly connected to the upper side of the support plate, the motor two is fixedly connected to the upper side of the support plate, a rotating rod is fixedly connected to the output end of the motor one and the output end of the motor two, and a second roller is fixedly connected to the outside of the rotating rod. It is beneficial to detect steel strand at high place.

[0007] According to the steel strand wire breakage detection device, the upper side of the main block is fixedly connected with a handle. It is convenient for personnel to carry.

[0008] According to the steel strand wire breakage detection device, a square block is arranged in the circular hole, the square block is fixedly connected to the main block, an arc-shaped block is fixedly connected to the outside of the square block, and the arc-shaped block is slidingly connected to the steel strand block. It is beneficial to reduce the abrasion of the main block by steel strand.

[0009] The steel strand broken wire detection device provided by the application has the advantages that the clamping structure, the rotating structure, the square block and the arc-shaped block are arranged, so that the device can move by itself when detecting the steel strand located at a high position, without the need of manual movement of the device by workers, time and labor are saved, and the safety of workers is protected.

[0010] According to the steel strand broken wire detection device, the rotating shaft and the main body block are rotationally connected, so that the rotation of the rotating shaft is facilitated.

[0011] According to the steel strand broken wire detection device, the roller one and the steel strand block are slidingly connected, so that the sliding of the roller one is facilitated.

[0012] According to the steel strand broken wire detection device, the roller two and the steel strand block are slidingly connected, and the steel strand block and the supporting plate are slidingly connected, so that the movement of the roller two is facilitated.

[0013] The above-mentioned scheme has the beneficial effects that through the arrangement of the clamping structure, the rotating structure, the square block and the arc-shaped block, the device can move by itself when detecting the steel strand located at a high position, without the need of manual movement of the device by workers, time and labor are saved, and the safety of workers is protected.

[0014] Additional aspects and advantages of the present application will be given in part in the following description, become apparent from the following description, or be understood by those skilled in the art from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0015] The present application will be further described below in combination with the drawings and examples.

[0016] Figure 1 It is a structure schematic view of the whole front view of the steel strand broken wire detection device of the present application.

[0017] Figure 2 It is a structure schematic view of part of the structure of the steel strand broken wire detection device of the present application.

[0018] Figure 3 It is a structure schematic view of the front view of the steel strand broken wire detection device of the present application.

[0019] Figure 4 It is a structure schematic view of the rotating structure of the steel strand broken wire detection device of the present application.

[0020] Figure 5The utility model relates to a square block and arc block structure schematic diagram of steel strand broken wire detection device.

[0021] Legend:

[0022] 1, main body block;2, clamping structure;201, square groove;202, rotating rod;203, rotating block;204, round rod;205, gyro wheel one;206, spring;3, support plate;4, rotating structure;401, motor one;402, motor two;403, rotating rod;404, gyro wheel two;5, handle;6, round hole;7, recess;8, steel wire rope detector;9, steel strand block;10, square block;11, arc block. Specific embodiments

[0023] This part will describe the specific embodiments of the utility model in detail, and the preferred embodiments of the utility model are shown in the drawings, and the drawings are used to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0024] Reference Figures 1-5The utility model provides a kind of steel strand wire detection device, including main block 1: the left side of main block 1 is provided with clamping structure 2, the outside of main block 1 is fixedly connected with support plate 3, support plate 3 is arranged as U shape, the upper side of support plate 3 is fixedly connected with rotating structure 4, the right side of main block 1 is opened with round hole 6, the right side of main block 1 is opened with recess 7, recess 7 is provided with steel wire rope detector 8 inside, steel wire rope detector 8 and main block 1 are fixedly connected, round hole 6 and steel wire rope detector 8 are provided with steel strand wire block 9 inside, the inside of round hole 6 is provided with square block 10, square block 10 and main block 1 are fixedly connected, the outside of square block 10 is fixedly connected with arc block 11, arc block 11 and steel strand wire block 9 are slidably connected, the upper side of main block 1 is fixedly connected with handle 5, clamping structure 2 includes square groove 201, square groove 201 is opened in the left side of main block 1, square groove 201 is provided with four, the inside of square groove 201 is provided with rotating rod 202, the outside of rotating rod 202 is fixedly connected with rotating block 203, the left side of rotating block 203 is fixedly connected with round rod 204, round rod 204 is provided with two, the outside of round rod 204 is rotatably connected with gyro wheel one 205, spring 206 is fixedly connected between two front rotating blocks 203 and between two rear rotating blocks 203, rotating rod 202 and main block 1 are rotatably connected, gyro wheel one 205 and steel strand wire block 9 are slidably connected, PLC controller and motor one 401, motor two 402, steel wire rope detector 8 are electrically connected, to facilitate the work of control component, first staff holds rotating block 203, gyro wheel one 205 is rotated in opposite direction, stretches spring 206, then steel strand wire block 9 is placed between upper and lower gyro wheel one 205, passes through main block 1 and steel wire rope detector 8 and rotating structure 4.

[0025] Rotating structure 4 includes motor one 401, motor two 402, motor one 401 is fixedly connected on the upper side of support plate 3, motor two 402 is fixedly connected on the upper side of support plate 3, the output end of motor one 401 and the output end of motor two 402 are fixedly connected with rotating rod 403, the outside of rotating rod 403 is fixedly connected with gyro wheel two 404, gyro wheel two 404 and steel strand wire block 9 are slidably connected, steel strand wire block 9 and support plate 3 are slidably connected, after steel strand wire block 9 passes through device, staff starts motor one 401 and motor two 402 at this time, motor one 401 and motor two 402 drive rotating shaft to rotate, rotating shaft drives gyro wheel one 205 to rotate, then drives main block 1 to move, then gyro wheel one 205 of clamping structure 2 is rotated, makes the device move by itself, saves time and effort, the setting of clamping structure 2, rotating structure 4, square block 10, arc block 11 makes the device not need staff to manually move device when detecting steel strand wire located at high place, makes the device self-moving detection steel strand wire, saves time and effort, reduces the situation that staff falls from high place, protects the safety of staff.

[0026] Working principle: the staff carries the detection device through the handle 5, then the staff passes the steel strand block 9 through the clamping mechanism, the main body block 1, the steel wire rope detector 8, the rotating structure 4, after starting the rotating structure 4, the whole detection device is driven to move and detect, at the same time, the back-shaped block in the round hole 6 can reduce the abrasion of the steel strand block 9 to the device as much as possible, prolonging the service life of the device.

[0027] The above has made detailed description to the embodiments of the utility model in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, still can make various changes in the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A broken wire detection device for a steel strand, characterized by, The utility model provides a steel wire rope detection device, including the main body block (1): the left side of main body block (1) is provided with clamping structure (2), the outside fixed connection of main body block (1) has support plate (3), support plate (3) sets up U shape, the upper side fixed connection of support plate (3) has rotary structure (4), the right side of main body block (1) is seted up round hole (6), the right side of main body block (1) is seted up recess (7), the inside of recess (7) is provided with steel wire rope detector (8), steel wire rope detector (8) and main body block (1) fixed connection, the inside of round hole (6) and steel wire rope detector (8) is provided with steel strand block (9); The rotary structure (4) includes motor one (401), motor two (402), the upper side fixed connection of support plate (3) has motor one (401), the upper side fixed connection of support plate (3) has motor two (402), the output of motor one (401) and the output of motor two (402) fixed connection has rotary rod (403), the outside fixed connection of rotary rod (403) has gyro wheel two (404).

2. A broken wire detection device for a steel strand as claimed in claim 1, characterized in that The upper side fixed connection of the main body block (1) has a handle (5).

3. A broken wire detection device for a steel strand as claimed in claim 1, characterized in that The inside of the round hole (6) is provided with a square block (10), the square block (10) and the main body block (1) are fixedly connected, the outer side of the square block (10) is fixedly connected with an arc-shaped block (11), the arc-shaped block (11) and the steel strand block (9) are slidably connected.

4. A broken wire detection device for a steel strand as defined in claim 1, wherein The clamping structure (2) includes a square groove (201), the square groove (201) is provided on the left side of the main body block (1), the square groove (201) is provided with four, the inside of the square groove (201) is provided with a rotating rod (202), the outer side of the rotating rod (202) is fixedly connected with a rotating block (203), the left side of the rotating block (203) is fixedly connected with a circular rod (204), the circular rod (204) is provided with two, the outer side of the circular rod (204) is rotatably connected with a gyro wheel one (205), two front sides The rotating block (203) between and two rear sides The rotating block (203) between are each fixedly connected with a spring (206).

5. A broken wire detection device for a steel strand as defined in claim 4, characterized in that The rotating rod (202) and the main body block (1) are rotatably connected.

6. A broken wire detection device for a steel strand as defined in claim 4, wherein The gyro wheel one (205) and the steel strand block (9) are slidably connected.

7. A broken wire detection device for a steel strand as defined in claim 1, wherein The gyro wheel two (404) and the steel strand block (9) are slidably connected, and the steel strand block (9) and the support plate (3) are slidably connected.