Spraying detection device for vehicle
By designing a base, support assembly, and photoelectric sensors for a spraying inspection device to detect spraying color data, the problems of missed and incorrect spraying of sprayed products were solved, thereby improving the pass rate and production efficiency of sprayed products.
Patent Information
- Application Number
- CN202423171115.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing vehicle painting inspection equipment is poorly designed, resulting in missed or incorrect painting of products, which affects production quality and efficiency.
A paint spraying inspection device was designed, including a base, a support assembly, and an inspection piece. The vehicle product is fixed by a fixing part on the support assembly, and the inspection piece detects the paint spraying color data. Photoelectric sensors are used to achieve fast and accurate paint spraying inspection. Combined with a PLC control system, the device ensures that the product meets the standards before proceeding to the next process.
It significantly improved the pass rate of sprayed products, reduced the defect rate, increased production efficiency, and promptly detected spraying problems to avoid affecting subsequent production.
Smart Images

Figure CN223857071U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of vehicles, in particular to a spraying detection device for vehicles. BACKGROUND
[0002] In the related art, most of the spraying processes of automobile products are carried out by automatic or semi-automatic equipment. However, the existing spraying detection device for vehicles has an unreasonable design, which leads to the situation that the spraying products and parts of the vehicle are missed or mis-sprayed, thereby affecting the subsequent production and causing irreparable losses. CONTENT OF THE UTILITY MODEL
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, one object of the present application is to provide a spraying detection device for vehicles, which can detect the sprayed products and effectively avoid the situation that the products are missed or mis-sprayed, thereby improving the qualified rate of the products.
[0004] The spraying detection device for vehicles according to the present application comprises a base, a support assembly movably arranged on the base, a fixing portion formed on the support assembly and adapted to fix a vehicle product, and a detection member arranged on the base and opposite to the fixing portion, the detection member being adapted to detect the spraying color data of the vehicle product.
[0005] The spraying detection device for vehicles according to the present application can effectively fix the products by means of the fixing portion on the support assembly, and can effectively detect the color data of the products sprayed on the fixing portion by means of the detection member arranged on the base and opposite to the fixing portion, thereby significantly improving the spraying qualified rate of the products, effectively avoiding the situation that the products are missed or mis-sprayed, and improving the production efficiency of the products.
[0006] In some examples of the present application, the base comprises a base plate extending along a first direction and having a support surface adapted to support the support assembly arranged on one side of the base plate along a second direction, and side plates arranged on both sides of the base plate along the first direction, the side plates being formed with mounting surfaces adapted to mount the detection member on one side of each side plate facing each other.
[0007] In some examples of the present application, the support assembly comprises a first rod movably arranged on the support surface and extending along the second direction, and a second rod arranged on the first rod and extending along the first direction, the second rod being formed with the fixing portion on at least one end thereof along the first direction.
[0008] In some examples of the present application, the second rod body is multiple, and the multiple second rod bodies are arranged on the first rod body in the second direction.
[0009] In some examples of the present application, the detection member is multiple, and the multiple detection members are arranged on the mounting surface in the second direction, and the multiple detection members and the multiple fixing portions are arranged one by one.
[0010] In some examples of the present application, the first rod body is formed with a first sliding portion at one end thereof facing the support surface, and the support surface is formed with a second sliding portion extending in a third direction and slidingly matched with the first sliding portion.
[0011] In some examples of the present application, the first direction, the second direction and the third direction are perpendicular to each other.
[0012] In some examples of the present application, the first rod body has a dimension h1 in the second direction, and the side plate has a dimension h2 in the second direction, and h1 < h2 is satisfied.
[0013] In some examples of the present application, the first rod body is arranged at a center point of the base.
[0014] In some examples of the present application, the detection member is configured as a photoelectric sensor.
[0015] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS
[0016] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the appended drawings.
[0017] Figure 1 is a sectional view of the spraying detection device according to the embodiments of the present application.
[0018] REFERENCE NUMERALS
[0019] Spraying detection device 100; vehicle product 99;
[0020] Base 10; base 11; support surface 111; side plate 12; mounting surface 121;
[0021] Support assembly 20; first rod body 21; second rod body 22;
[0022] Detection member 30. DETAILED DESCRIPTION
[0023] Embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, and are for the purpose of explanation of the present application, and are not to be understood as a limitation of the present application.
[0024] Reference is made below to Figure 1 A spraying detection device 100 for a vehicle according to an embodiment of the present application is described.
[0025] As Figure 1 shown, the spraying detection device 100 according to an embodiment of the present application comprises a base 10, a bracket assembly 20 and a detection piece 30.
[0026] The bracket assembly 20 is movably arranged on the base 10, and the bracket assembly 20 is formed with a fixing portion adapted to fix the vehicle product 99; the detection piece 30 is arranged on the base 10 and is arranged opposite to the fixing portion, and the detection piece 30 is adapted to detect the spraying color data of the vehicle product 99.
[0027] As some embodiments of the present application, the spraying detection device 100 of the present application can be applied to the paint spraying process of the vehicle product 99 to detect whether the vehicle product 99 meets the production requirements of spraying.
[0028] The base 10 is arranged extending along a first direction (i.e. Figure 1 shown, the X direction), and the bracket assembly 20 is movably arranged on the base 10, that is, the bracket assembly 20 is movable relative to the base 10 along a third direction (i.e. the moving direction of the bracket assembly 20), as some embodiments of the present application, the bracket assembly 20 has a first sliding portion, and the base 10 has a second sliding portion, the first sliding portion and the second sliding portion cooperate with each other to movably arrange the bracket assembly 20 on the base 10. As some embodiments of the present application, the first sliding portion can be a pulley, and the second sliding portion can be a guide rail, the pulley and the guide rail cooperate with each other to movably arrange the bracket assembly 20 on the base 10.
[0029] The bracket assembly 20 is formed with a fixing portion adapted to fix the vehicle product 99, that is, the fixing portion can fix the vehicle product 99 on the bracket assembly 20, and the fixing manner of the fixing portion can be but not limited to clamping fixing, bolt fixing, etc., as some embodiments of the present application, the fixing portion is clamped and fixed with the vehicle product 99. The number of the fixing portions is multiple, and the number of the fixing portions can be but not limited to four, five, six, etc., as some embodiments of the present application, the number of the fixing portions is four, and the four fixing portions can fix four vehicle products 99.
[0030] The detection piece 30 is arranged on the base 10 and opposite to the fixing part, and the connection mode of the detection piece 30 and the base 10 can be, but is not limited to, clamping, bolt connection and the like. As some embodiments of the present application, the detection piece 30 is connected to the base 10 in a bolt connection mode. The number of detection pieces 30 is multiple, and the number of detection pieces 30 can be, but is not limited to, four, five, six and the like. As some embodiments of the present application, the number of detection pieces 30 is four, and the four detection pieces 30 are arranged on the base 10 and opposite to the four fixing parts to detect the spraying color data of the vehicle product 99 fixed to the fixing part.
[0031] As some embodiments of the present application, the spraying detection device 100 further comprises a code carrier. When the vehicle product 99 is sprayed, the preset spraying color, spraying category, program number and the like information can be input into the code carrier. When the vehicle product 99 runs to the spraying detection device 100, the spraying operation is performed according to the code carrier information. After the product is sprayed, the product is transferred to the next process by the support assembly 20, and the detection piece 30 scans the sprayed area of the product to detect whether the spraying information of the product is consistent with the information of the code carrier. If they are consistent, the product can be transferred to the next process. If they are not consistent, the product cannot be transferred to the next process, and the spraying detection device 100 issues an alarm to alert the worker to process the abnormal spraying area.
[0032] As some embodiments of the present application, the preset information input into the code carrier can be, but is not limited to, color category, color brightness and the like. The spraying detection device 100 further comprises a PLC (Programmable Automation Controller). The PLC is electrically connected with the support assembly 20, and can control the support assembly 20 to control whether the product can be transferred to the next process. If the detection piece 30 detects that the color category and the color brightness of the vehicle product 99 after spraying are consistent with the information input into the code carrier, the PLC controls the support assembly 20 to transfer the product to the next process, and no alarm is issued. If the detection piece 30 detects that the color category of the vehicle product 99 after spraying is consistent with the information input into the code carrier, and the color brightness is not consistent with the information input into the code carrier, the PLC controls the support assembly 20 to stop moving (to prevent the product 99 from being transferred to the next process), and controls the alarm to issue an alarm. If the detection piece 30 detects that the color category of the vehicle product 99 after spraying is not consistent with the information input into the code carrier, and the color brightness is consistent with the information input into the code carrier, the PLC controls the support assembly 20 to stop moving, and controls the alarm to issue an alarm. If the detection piece 30 detects that the color category of the vehicle product 99 after spraying is not consistent with the information input into the code carrier, and the color brightness is not consistent with the information input into the code carrier, the PLC controls the support assembly 20 to stop moving, and controls the alarm to issue an alarm.
[0033] It should be noted that by enabling the detection piece 30 to detect the sprayed color data of the vehicle product 99, the spraying quality of the vehicle product 99 can be significantly improved, the spraying efficiency of the vehicle product 99 can be improved, the defective rate of the vehicle product 99 spraying can be reduced, and the alarm can enable the staff to find and handle in time, thereby effectively reducing the vehicle product 99 with spraying problems entering the next process and affecting subsequent production.
[0034] Therefore, by enabling the fixing portion on the support assembly 20 to effectively fix the vehicle product 99 by the spraying detection device 100, and by enabling the detection piece 30 to be arranged on the base 10 and opposite to the fixing portion, the color data sprayed on the vehicle product fixed on the fixing portion can be effectively detected, thereby significantly improving the spraying qualified rate of the product, effectively avoiding the situation of missing spraying and wrong spraying, and being beneficial to improving the production efficiency of the vehicle product 99.
[0035] In some embodiments of the present application, as shown in Figure 1 The base 10 comprises a base 11, the base 11 extends along a first direction (i.e. the X direction shown in Figure 1 The base 11 is arranged on a support surface 111 adapted to support the support assembly 20 along a second direction (i.e. the Z direction shown in Figure 1 The side plates 12 are arranged on both sides of the base 11 along the first direction (i.e. the X direction shown in Figure 1 The side plates 12 are arranged on both sides of the base 11 along the first direction (i.e. the X direction shown in
[0036] The base 10 comprises the base 11 and the side plates 12, the base 11 and the side plates 12 are connected and arranged, and the connection mode of the base 11 and the side plates 12 can be, but is not limited to, welding, clamping and the like. As some embodiments of the present application, the base 11 and the side plates 12 are connected by welding. The base 11 extends along a first direction (i.e. the X direction shown in Figure 1 The base 11 has a support surface 111 arranged on one side of the base 11 close to the support assembly 20 along a second direction (i.e. the Z direction shown in Figure 1 The base 11 has a support surface 111 arranged on one side of the base 11 close to the support assembly 20 along a second direction (i.e. the Z direction shown in
[0037] The base 11 has a support surface 111 arranged on one side of the base 11 close to the support assembly 20 along a second direction (i.e. the Z direction shown in Figure 1 The two side plates 12 are arranged on both sides of the base 11 along the first direction (i.e. the X direction shown in
[0038] In this way, the structure of the spraying detection device 100 is reasonable, the detection piece 30 can be conveniently arranged and placed, and the support base 11 can conveniently support the support assembly 20.
[0039] In some embodiments of the utility model, as shown in Figure 1 The support assembly 20 comprises: a first rod body 21, the first rod body 21 is movably arranged on the support surface 111 and extends along a second direction (i.e. Figure 1 The Z direction shown in the figure) ; a second rod body 22, the second rod body 22 is arranged on the first rod body 21 and extends along a first direction (i.e. Figure 1 The X direction shown in the figure), and at least one end of the second rod body 22 along the first direction (i.e. Figure 1 The X direction shown in the figure) is formed with a fixing part.
[0040] The first rod body 21 extends along the second direction (i.e. Figure 1 The Z direction shown in the figure), and the first rod body 21 is movably arranged on the support surface 111 along a third direction, as some embodiments of the application, the first rod body 21 has a sliding block, the support surface 111 has a guide rail, and the sliding block and the guide rail can be matched with each other to enable the first rod body 21 to move along the third direction.
[0041] The second rod body 22 extends along the first direction (i.e. Figure 1 The Z direction shown in the figure), and the second rod body 22 is arranged on the first rod body 21, as some embodiments of the application, the second rod body 22 is connected with the first rod body 21 by welding. The second rod body 22 can be multiple, and the number of the second rod body 22 can be but not limited to two, three, four, etc., as some embodiments of the application, the number of the second rod body 22 is two, and the two second rod bodies 22 are arranged on the first rod body 21 along the second direction (i.e. Figure 1 The Z direction shown in the figure) is arranged at intervals.
[0042] At least one end of the second rod body 22 along the first direction (i.e. Figure 1 The X direction shown in the figure) is formed with a fixing part, as some embodiments of the application, one end of the second rod body 22 along the first direction (i.e. Figure 1 The X direction shown in the figure) is formed with a fixing part, as some embodiments of the application, both ends of the second rod body 22 along the first direction (i.e. Figure 1 The X direction shown in the figure) are formed with fixing parts to fix the vehicle product 99 to be sprayed.
[0043] This arrangement simplifies the structure of the bracket assembly 20, reduces the assembly difficulty of the bracket assembly 20, and reduces the space and weight occupied by the bracket assembly 20, thereby reducing the probability of interference between the vehicle product 99 and the bracket assembly 20. This is beneficial to improving the space utilization of the painting inspection device 100. Furthermore, this arrangement provides structural stability, which is beneficial to improving the reliability of the painting inspection device 100.
[0044] In some embodiments of this utility model, such as Figure 1 As shown, there are multiple second rods 22, which are spaced apart on the first rod 21 along the second direction.
[0045] There can be multiple second rods 22, and the number of second rods 22 can be, but is not limited to, two, three, four, etc. As some embodiments of this application, the number of second rods 22 is two, and the two second rods 22 are along the second direction (i.e., Figure 1 The Z-direction (as shown) is arranged at intervals on the first rod 21.
[0046] By setting the number of second rods 22 to multiple, the fixing position of the paint spraying inspection device 100 for fixing the vehicle product 99 can be significantly improved, the number of vehicle products 99 to be inspected can be significantly increased, and the inspection efficiency of the paint spraying inspection device 100 can be improved.
[0047] In some embodiments of this utility model, such as Figure 1 As shown, there are multiple detection elements 30, which are spaced apart on the mounting surface 121 along the second direction, and each detection element 30 corresponds to a multiple fixing part.
[0048] The detection element 30 can be multiple, and the number of detection elements 30 can be, but is not limited to, two, three, four, etc. As some embodiments of this application, the number of detection elements 30 is four, and each side plate 12 mounting surface 121 is provided with two detection elements 30, and the two detection elements 30 are along the second direction (i.e. Figure 1 The Z-direction (as shown) is arranged at intervals on the mounting surface 121.
[0049] As some embodiments of this application, the number of detection elements 30 is four, the number of second rods 22 is two, and the second rods 22 are along the first direction (i.e. Figure 1 Both ends of the X direction shown have fixed parts, that is, there are four fixed parts, and the four detection elements 30 are set one-to-one with the four fixed parts.
[0050] By setting the number of detection pieces 30 to be multiple, and setting the multiple detection pieces 30 in one-to-one correspondence with the multiple fixing portions, the accuracy of the detection pieces 30 can be significantly improved, the probability of errors of the detection pieces 30 can be reduced, and the detection efficiency of the spraying detection device 100 can be improved.
[0051] In some embodiments of the utility model, as shown in Figure 1 One end of the first rod body 21 towards the support surface 111 is formed with a first sliding part, and the support surface 111 is formed with a second sliding part in sliding cooperation with the first sliding part and extending along the third direction.
[0052] That is, one end of the first rod body 21 towards the support surface 111 has the first sliding part, the support surface 111 has the second sliding part in sliding cooperation with the first sliding part, and the second sliding part is arranged to extend along the third direction, and the first sliding part and the second sliding part are in sliding cooperation to movably arrange the support assembly 20 on the base 10 along the third direction. As some embodiments of the application, the first sliding part is a pulley, and the second sliding part is a guide rail, and the pulley and the guide rail are in sliding cooperation to movably arrange the support assembly 20 on the base 10.
[0053] Such an arrangement can make the support assembly 20 movable along the third direction, can facilitate the support assembly 20 to transfer the vehicle product 99 to the next process, and is beneficial to improve the use reliability of the spraying detection device 100.
[0054] In some embodiments of the utility model, as shown in Figure 1 The first direction (i.e. Figure 1 The second direction (i.e. Figure 1 The third direction is perpendicular to each other, that is, the first direction (i.e. Figure 1 The second direction (i.e. Figure 1 The third direction is arranged to be perpendicular to each other.
[0055] In some embodiments of the utility model, as shown in Figure 1 The size of the first rod body 21 along the second direction is h1, and the size of the side plate 12 along the second direction is h2, and h1 < h2 is satisfied.
[0056] That is, the size h1 of the first rod body 21 along the second direction and the size h2 of the side plate 12 along the second direction satisfy the relationship h1 < h2, in other words, the size h1 of the first rod body 21 along the second direction (i.e. Figure 1 The size h1 of the first rod body 21 along the second direction (i.e.
[0057] In some embodiments of the utility model, as shown in Figure 1 The first rod body 21 is arranged at the center point of the base 11, that is, the first rod body 21 is arranged at the midpoint of the base 11 along the first direction (that is, the X direction as shown in the figure), so that the arrangement position of the first rod body 21 is reasonable, the risk of interference between the second rod body 22 and the side plate 12 is reduced, and the moving stability of the support assembly 20 is improved. Figure 1
[0058] In some embodiments of the utility model, as shown in Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 The detection piece 30 is configured as a photoelectric sensor, and the detection piece 30 detects the change of the light intensity of the sprayed vehicle product 99 into the change of the electric signal to realize detection. As some embodiments of the application, the detection piece 30 includes a transmitter, a receiver and a detection circuit, the detection piece 30 can emit a light signal and act on the vehicle product 99, the receiver can receive the light signal reflected by the product 99, and the light signal is analyzed through the detection circuit to distinguish whether the product spraying meets the requirements. Such arrangement can conveniently and quickly judge and process the color information of the product, and the detection accuracy of the spraying detection device 100 is improved.
[0059] In the description of the application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.
[0060] In the description of the application, "first feature" and "second feature" can include one or more features.
[0061] In the description of the application, "a plurality of" means two or more.
[0062] In the description of the application, "above" or "below" the first feature of the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them.
[0063] In the description of the application, "above", "above" and "above" of the first feature of the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature.
[0064] In the description of the application, reference has been made to descriptive terms such as "one embodiment", "some embodiments", "an embodiment", "example", "specific example" or "some examples" etc. It is emphasized that each of these terms refers to a specific feature, structure, material or characteristic described in connection with a particular embodiment or example. The descriptive terms are not necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0065] While the embodiments of the application have been shown and described, it is to be understood that the embodiments can be varied, modified, substituted and changed in many ways without departing from the spirit and scope of the application. The scope of the application is defined by the claims and their equivalents.
Claims
1. A spray detection device (100) for a vehicle, characterized in that, The application relates to a vehicle product spraying color data detection device. The device comprises: a base (10); a support assembly (20) movably arranged on the base (10), the support assembly (20) being provided with a fixing part adapted to fix a vehicle product (99); 2. The spray detection device (100) for a vehicle according to claim 1, characterized in that a detection piece (30) arranged on the base (10) and opposite to the fixing part, the detection piece (30) being adapted to detect spraying color data of the vehicle product (99). The base (10) comprises: a base plate (11) extending along a first direction, and one side of the base plate (11) along a second direction being provided with a support surface (111) adapted to support the support assembly (20); 3. The spray detection device (100) for a vehicle according to claim 2, characterized in that side plates (12) arranged on both sides of the base plate (11) along the first direction, and the side plates (12) being provided with mounting surfaces (121) adapted to mount the detection pieces (30) on the sides facing each other. The support assembly (20) comprises: a first rod body (21) movably arranged on the support surface (111) and extending along the second direction; 4. The spray detection device (100) for a vehicle according to claim 3, characterized in that a second rod body (22) arranged on the first rod body (21) and extending along the first direction, and the second rod body (22) being provided with the fixing part at at least one end along the first direction.
5. The spray detection device (100) for a vehicle according to claim 4, characterized in that The second rod body (22) is provided in a plurality of forms, and the plurality of second rod bodies (22) are arranged on the first rod body (21) in a spaced manner along the second direction.
6. The spray detection device (100) for a vehicle according to any one of claims 3-5, characterized in that, The detection piece (30) is provided in a plurality of forms, and the plurality of detection pieces (30) are arranged on the mounting surface (121) in a spaced manner along the second direction, and the plurality of detection pieces (30) are arranged in a one-to-one correspondence with the plurality of fixing parts.
7. The spray detection device (100) for a vehicle according to claim 6, characterized in that The first rod body (21) is provided with a first sliding part at an end facing the support surface (111), and the support surface (111) is provided with a second sliding part slidingly matched with the first sliding part and extending along a third direction.
8. The spray detection device (100) for a vehicle according to claim 3, characterized in that, The first direction, the second direction and the third direction are perpendicular to each other.
9. The spray detection device (100) for a vehicle according to claim 3, characterized in that, The size of the first rod body (21) along the second direction is h1, and the size of the side plate (12) along the second direction is h2, and h1 < h2 is satisfied.
10. The spray detection device (100) for a vehicle according to claim 1, characterized in that The first rod body (21) is arranged at a center point of the base plate (11). The detection piece (30) is configured as an optoelectronic sensor.