Double-sided automatic detection equipment for cylindrical battery cell module
By setting a detection opening on the transmission mechanism, the upper and lower surfaces of the cell module can be detected simultaneously, which solves the problems of difficult flipping operation and space occupation in the detection of cylindrical cells, improves detection efficiency and reduces costs.
Patent Information
- Application Number
- CN202423153432.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In existing technologies, the testing of cylindrical cells requires a flipping operation, which is difficult, occupies a lot of production space, and affects production efficiency and cost.
Design a double-sided automatic inspection device for cylindrical battery cell modules. The device can simultaneously inspect the upper and lower surfaces of the battery cell module through the inspection opening on the transmission mechanism, eliminating the need for flipping.
It improves testing efficiency, reduces testing equipment and production space, and lowers costs.
Smart Images

Figure CN223857369U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the electric core detection field, concretely relates to a double -sided automatic detection equipment of cylindrical electric core module. BACKGROUND
[0002] At present, cylindrical electric core as key battery assembly, the appearance detection link after production is extraordinary and indispensable. The completeness and quality level of its surface are directly related to the performance of battery product, safety guarantee and use time length and many key elements.
[0003] However, the conventional detection process of cylindrical electric core has significant defects. In the prior art, the detector of cylindrical electric core mainly carries out comprehensive and fine detection on one side of the electric core. Because the electric core is in cylindrical shape, this process needs various professional detection equipment and complicated procedures, consumes a lot of time and manpower. After one side is detected, the other side needs to be accurately detected by turning the electric core along a certain axis. Due to the cylindrical structure of the electric core, it is difficult to grasp the force point, and the turning operation is difficult, and a special turning device is needed to achieve it. Moreover, due to this turning link, sufficient space needs to be reserved for the turning device and to ensure the activity space of the electric core during turning in the online body planning, so that the length of the line body is forced to increase, which not only puts higher requirements on the production site space, but also the longer line body will interfere with the continuity and overall efficiency of production to some extent, prolongs the material transmission time, increases the cost, and brings great obstacles to large-scale production and efficient detection of cylindrical electric core.
[0004] Therefore, there is a lack of a scheme in the prior art that can reduce the difficulty of electric core detection and reduce the production space of the detection mechanism. UTILITY MODEL CONTENTS
[0005] In order to solve the defects of the prior art, the utility model provides a double -sided automatic detection equipment of cylindrical electric core module, which realizes the function of one -time double -sided detection of electric core through the design of detection opening on the transmission mechanism.
[0006] The technical effects achieved by the utility model are realized by the following technical aspects:
[0007] The utility model provides a double -sided automatic detection equipment of cylindrical electric core module, including main part, the electric core module for placing electric core, the transmission mechanism for transporting the electric core module and the first detection mechanism and the second detection mechanism for detecting electric core;
[0008] The transmission mechanism is arranged on the surface of the main body; the transmission mechanism is provided with a detection opening for detecting the lower surface of the battery cell module, the first detection mechanism and the second detection mechanism are arranged above and below the detection opening respectively, and are arranged opposite to the detection opening; the battery cell module, the first detection mechanism, and the detection surface opposite to the second detection mechanism are all provided with an observation hole; the observation hole forms an observation part; the area of the detection opening is not less than the area of the observation part.
[0009] In some implementations, the transmission mechanism is provided with a guide rail, and the detection opening is formed on the guide rail; one side of the battery cell module opposite to the transmission mechanism is provided with a first guide groove matched with the guide rail; the observation hole close to the side of the transmission mechanism is arranged in the first guide groove.
[0010] In some implementations, the transmission mechanism is further provided with a driving motor and two conveying belts for transmitting the battery cell module, and the two conveying belts are arranged on the two sides of the guide rail respectively; the driving motor is drivingly connected with the conveying belts.
[0011] In some implementations, the battery cell module is further provided with a second guide groove, and the second guide groove is symmetrically arranged on the opposite side of the battery cell module with the first guide groove; the observation hole away from the side of the transmission mechanism is arranged in the second guide groove.
[0012] In some implementations, the first detection mechanism at least includes a first image sensor, and the first image sensor is arranged opposite to the detection opening.
[0013] In some implementations, the first detection mechanism further includes a first mechanical arm, a first fixed support, and a first xy-axis movement module for driving the first mechanical arm to move horizontally, the first fixed support is arranged on the main body, and the first xy-axis movement module is arranged on the first fixed support; one end of the first mechanical arm is connected with the first xy-axis movement module, and the other end is connected with the first image sensor.
[0014] In some implementations, the first detection mechanism is further provided with a first coaxial light source, and the first coaxial light source is arranged opposite to the visual direction of the first image sensor.
[0015] In some implementations, the second detection mechanism is provided with a second image sensor, a second mechanical arm, a second fixed support, a second xy-axis moving module and a second coaxial light source, the second fixed support is arranged in the main body, and the second xy-axis moving module is arranged on the second fixed support; one end of the second mechanical arm is connected with the second xy-axis moving module, and the other end is connected with the second image sensor; the second image sensor is arranged opposite to the detection opening; and the second coaxial light source is arranged opposite to the visual direction of the second image sensor.
[0016] In some implementations, the transmission mechanism further comprises a first inductor, a second inductor and a third inductor, and the first inductor, the second inductor and the third inductor are arranged on the input area, the detection area and the output area of the transmission mechanism respectively.
[0017] In some implementations, the transmission mechanism is further provided with a blocking mechanism for limiting the movement of the battery cell module, and the blocking mechanism is arranged on the detection area.
[0018] In summary, the utility model has at least the following advantages:
[0019] The double-sided automatic detection equipment for the cylindrical battery cell module of the utility model detects the lower surface of the battery cell module through the detection opening arranged on the transmission mechanism, so that the first detection mechanism and the second detection mechanism can detect the upper and lower surfaces of the battery cell module at the same time, and the step of turning over the battery cell and detecting is omitted. The double-sided automatic detection equipment for the cylindrical battery cell module reduces the detection steps of the battery cell, improves the detection efficiency of the battery cell, and greatly saves the installation space and production space of the detection equipment. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole structure schematic view of the embodiment of the utility model.
[0021] Figure 2 It is a structure schematic view of the transmission mechanism of the embodiment of the utility model.
[0022] Figure 3 It is an explosion view of the battery cell module of the embodiment of the utility model.
[0023] Figure 4 It is a structure schematic view of the first detection mechanism of the embodiment of the utility model.
[0024] Figure 5 It is a structure schematic view of the second detection mechanism of the embodiment of the utility model.
[0025] Markings in the figure:
[0026] 10, main body;
[0027] 20, transmission mechanism; 21, detection opening; 22, guide rail; 23, driving motor; 24, conveying belt; 25, second inductor; 26, third inductor; 27, blocking mechanism;
[0028] 30, first detection mechanism; 31, first image sensor; 32, first mechanical arm; 33, first xy-axis moving module; 34, first fixed support; 35, first coaxial light source;
[0029] 40, second detection mechanism; 41, second mechanical arm; 42, second xy-axis moving module; 43, second fixed support; 44, second coaxial light source;
[0030] 50, battery cell module; 51, observation hole; 52, first guide groove; 53, second guide groove. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. The described embodiments are part of the embodiments of the present application, but not all the embodiments of the present application.
[0032] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Example 1:
[0034] Please refer to the drawings Figure 1 The double-sided automatic detection equipment for cylindrical battery cell module provided in the embodiment comprises a main body 10, a transmission mechanism 20, a first detection mechanism 30, a second detection mechanism 40 and a battery cell module 50.
[0035] Specifically, please combine Figure 2 , Figure 2 The structure schematic diagram of the transmission mechanism 20 provided in the embodiment of the present application is shown.
[0036] In the embodiment, the transmission mechanism 20 is arranged on the surface of the main body 10. The transmission mechanism 20 is provided with a detection opening 21. The detection opening 21 provides a field of view for the detection mechanism to detect the lower surface of the battery cell module 50.
[0037] The first detection mechanism 30 is arranged above the detection opening 21. The second detection mechanism 40 is arranged below the detection opening 21. The first detection mechanism 30 and the second detection mechanism 40 are arranged opposite to the detection opening 21. The first detection mechanism 30 and the second detection mechanism 40 are mainly used for detecting whether the surface of the cylindrical battery arranged in the battery module 50 meets the production standard.
[0038] Please refer to Figure 3 , Figure 3 An exploded view of the battery module 50 provided by the embodiment of the application is shown.
[0039] The battery module 50 is provided with observation holes 51 on opposite detection surfaces. The observation holes 51 between different detection surfaces are through and form a placement space for placing cylindrical batteries. When the battery module 50 is placed on the transmission mechanism 20, the observation hole 51 of one detection surface of the battery module 50 is arranged opposite to the first detection mechanism 30, and the observation hole 51 of the other detection surface is arranged opposite to the second detection mechanism 40.
[0040] In the embodiment, it is worth mentioning that the observation hole 21 forms an observation part, and the area of the detection opening 21 should be not less than the area of the observation part, that is, when the second detection mechanism 40 detects the cylindrical battery in the battery module 50 from bottom to top through the detection opening 21, all the observation holes 51 should be exposed in the detection opening 21, so that the second detection mechanism 40 can detect all.
[0041] Through the above structural connection, the working principle of the embodiment of the application is as follows:
[0042] Place the cylindrical battery in the battery module 50, and then place the detection surface of the battery module 50 with the observation hole 51 opposite to the transmission mechanism 20. When the battery module 50 is transmitted to be opposite to the detection opening 21 by the transmission mechanism 20, the first detection mechanism 30 detects one side of the cylindrical battery in the battery module 50 through the observation hole 51 on the upper surface of the battery module 50, and the second detection mechanism 40 detects the other side of the cylindrical battery in the battery module 50 through the observation hole 51 on the lower surface of the battery module 50. After the detection is completed, the transmission mechanism 20 transmits the battery module 50 out.
[0043] The utility model can realize that the first detection mechanism 30 and the second detection mechanism 40 detect the upper and lower surfaces of the battery module 50 at the same time, reduces the detection steps of the battery, which not only improves the detection efficiency of the battery, but also greatly reduces the installation space and production space of the detection equipment.
[0044] Embodiment 2:
[0045] The difference between the embodiment and the embodiment 1 is that the transmission mechanism 20, the first detection mechanism 30 and the second detection mechanism 40 of the utility model are further optimized in structure, please refer toFigures 4-5 .
[0046] Please refer to Figure 2 The transmission mechanism 20 in the embodiment is provided with a guide rail 22, two conveyer belts 24 and a driving motor 23. The detection opening 21 is opened on the guide rail 22. The two conveyer belts 24 are respectively arranged on the two sides of the guide rail 22 to transport the battery cell module 50. The driving motor 23 is connected with the conveyer belt 24 and is mainly used for driving the transmission work of the conveyer belt 24.
[0047] Please refer to Figure 3 The battery cell module 50 is further provided with a first guide groove 52 which is matched with the guide rail 22. When the battery cell module 50 is placed on the transmission mechanism 20 for transmission, the first guide groove 52 can be matched with the guide rail 22, at this time, in the process of transmission, the guide rail 22 provides support for the battery cell module 50 and limits the battery cell module 50 on the transmission line without deviation. The observation hole 21 arranged on the side close to the transmission mechanism 20 is arranged at the bottom of the first guide groove 52 and is opposite to the guide rail 22 so that the observation hole 21 is exposed to the detection opening 21.
[0048] In some preferred embodiments, the battery cell module 50 can be further provided with a second guide groove 53 and the observation hole 51 is arranged in the second guide groove 53. The second guide groove 53 is symmetrically arranged on the opposite sides of the battery cell module 50 respectively with the first guide groove 52. In this way, the battery cell module 50 can be placed with one of the guide grooves matched with the guide rail 22 without distinguishing the upper and lower surfaces, so as to improve the efficiency of the step of placing the battery cell module 50. Similar to the first guide groove 52, the bottom of the second guide groove 53 is provided with the observation hole 21.
[0049] Please refer to Figure 4 , Figure 4 The structure schematic diagram of the first detection mechanism 30 provided in the embodiment of the application is shown.
[0050] In the embodiment, the first detection mechanism 30 comprises a first image sensor 31, a first mechanical arm 32, a first fixed support 34, a first xy-axis moving module 33 and a first coaxial light source 35. The first image sensor 31 is arranged opposite to the detection opening 21 and mainly used for detecting the battery cell. The first fixed support 34 is arranged on the main body 10, the first xy-axis moving module 33 is arranged on the first fixed support 34, one end of the first mechanical arm 32 is connected with the first xy-axis moving module 33, and the other end is connected with the first image sensor 31. The first mechanical arm 32 is mainly driven to move horizontally by the first xy-axis moving module 33, so as to move the first image sensor 31 to detect the battery cell at different positions. The first coaxial light source 35 is arranged opposite to the visual direction of the first image sensor 31, that is, the first coaxial light source 35 moves following the movement of the first image sensor 31, and is mainly used for enhancing the detection effect of the first image sensor 31.
[0051] Please refer to Figure 5 , Figure 5 The structure schematic diagram of the second detection mechanism 40 provided in the embodiment of the application is shown.
[0052] In the embodiment, the second detection mechanism 40 comprises a second image sensor (not marked in the figure), a second mechanical arm 41, a second fixed support 43, a second xy-axis moving module 42 and a second coaxial light source 44. The second image sensor is arranged opposite to the detection opening 21 and mainly used for detecting the lower surface of the battery cell. The second fixed support 43 is arranged on the main body 10, the second xy-axis moving module 42 is arranged on the second fixed support 43, one end of the second mechanical arm 41 is connected with the second xy-axis moving module 42, and the other end is connected with the second image sensor. The second mechanical arm 41 is mainly driven to move horizontally by the second xy-axis moving module 42, so as to move the second image sensor to detect the battery cell at different positions. The second coaxial light source 44 is arranged opposite to the visual direction of the second image sensor, that is, the second coaxial light source 44 moves following the movement of the second image sensor, and is mainly used for enhancing the detection effect of the second image sensor.
[0053] Embodiment 3:
[0054] On the basis of the embodiment one or the embodiment two, the working steps of the transmission mechanism 20 are further optimized in the embodiment. Please refer to Figure 2 .
[0055] The transmission mechanism 20 of the embodiment further comprises a first inductor, a second inductor 25 and a third inductor 26.
[0056] Specifically, the first sensor is arranged at the input area of the transmission mechanism 20, and is mainly used for monitoring the state of the battery module 50 being placed in the input area, and when the battery module 50 is placed in the input area, the transmission mechanism 20 is controlled to start working. The second sensor 25 is arranged at the detection area of the transmission mechanism 20, and is mainly used for monitoring the state of the battery module 50 being transmitted to the detection area, and when the battery module 50 is transmitted to the detection area, the transmission mechanism 20 is controlled to stop working, and after detection is completed, the transmission mechanism 20 works again to transmit the battery module 50 away from the detection area. The third sensor 26 is arranged at the output area of the transmission mechanism 20, and is mainly used for monitoring the state of the battery module 50 being transmitted to the output area, and when the battery module 50 is transmitted to the output area, in order to prevent the battery module 50 from falling off the transmission mechanism 20, the transmission mechanism 20 is stopped working.
[0057] In the embodiment, the first sensor can be arranged to monitor time, such as 3 minutes or 5 minutes, that is, when the first sensor cannot detect that the battery module 50 is placed in the input area within the set time threshold, the transmission mechanism 20 is automatically stopped working, so as to prevent waste of resources and burning of the motor due to being in the working state all the time.
[0058] In some implementations, the transmission mechanism 20 can also be provided with a blocking mechanism 27. The blocking mechanism 27 is arranged at the detection area, and is mainly used for limiting the movement of the battery module 50. When the second sensor 25 detects that the battery module 50 is transmitted to the detection area, the blocking mechanism 27 is lifted under the action of the air cylinder to block the battery module 50 from moving forward, and then the transmission mechanism 20 is stopped working; after detection is completed, the blocking mechanism 27 is lowered under the action of the air cylinder, and does not block the battery module 50, and the transmission mechanism 20 works again to transmit the battery module 50 away from the detection area.
[0059] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integral; can be mechanical connection, also can be electrical connection; can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside communication or two element mutual action relation. For ordinary skilled person in the art, the above terms can be understood according to specific circumstances the specific meaning of the utility model.
[0060] In the description of the utility model, it is necessary to explain that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relation shown based on the drawings, or is the orientation or position relation commonly placed when the utility model product is used, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only used for distinguishing description, and cannot be understood as indicating or implying relative importance.
[0061] In addition, the terms "horizontal", "vertical", "overhang" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0062] In the utility model, unless otherwise explicitly specified and limited, the first feature above or below the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature therebetween. Moreover, the first feature above, above and above the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature below, below and below the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0063] Although the description of the utility model is combined with the above specific embodiments, it is obvious that many substitutions, modifications and changes can be made by those skilled in the art according to the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.
Claims
1. A double-sided automatic detection device for cylindrical battery cell modules, characterized by, The application relates to a battery cell detection device, which comprises a main body (10), a battery cell module (50) for placing battery cells, a transmission mechanism (20) for transporting the battery cell module (50), and a first detection mechanism (30) and a second detection mechanism (40) for detecting the battery cells. The transmission mechanism (20) is arranged on the surface of the main body (10); the transmission mechanism (20) is provided with a detection opening (21) for detecting the lower surface of the battery cell module (50); the first detection mechanism (30) and the second detection mechanism (40) are arranged above and below the detection opening (21) respectively and are arranged opposite to the detection opening (21). The battery cell module (50) and the detection surface opposite to the first detection mechanism (30) and the second detection mechanism (40) are both provided with a plurality of observation holes (51), and the plurality of observation holes (51) form an observation part; the area of the detection opening (21) is not less than the area of the observation part.
2. The double-sided automatic detection device for cylindrical battery cell modules according to claim 1, characterized by, The transmission mechanism (20) is provided with a guide rail (22), and the detection opening (21) is arranged on the guide rail (22); one side of the battery cell module (50) opposite to the transmission mechanism (20) is provided with a first guide groove (52) matched with the guide rail (22). The observation holes (51) close to the transmission mechanism (20) are arranged in the first guide groove (52).
3. The double-sided automatic detection device for cylindrical battery cell modules according to claim 2, characterized by, The transmission mechanism (20) is further provided with a driving motor (23) and two conveying belts (24) for conveying the battery cell module (50), and the two conveying belts (24) are arranged on the two sides of the guide rail (22) respectively; the driving motor (23) is drivingly connected with the conveying belts (24).
4. The double-sided automatic detection device for cylindrical battery cell modules according to claim 2, characterized by, The battery cell module (50) is further provided with a second guide groove (53), and the second guide groove (53) is symmetrically arranged on the side opposite to the first guide groove (52). The observation holes (51) away from the transmission mechanism (20) are arranged in the second guide groove (53).
5. The double-sided automatic detection device for cylindrical battery cell modules according to claim 1, characterized by, The first detection mechanism (30) at least comprises a first image sensor (31), and the first image sensor (31) is arranged opposite to the detection opening (21).
6. The double-sided automatic detection device for cylindrical battery cell modules according to claim 5, characterized by, The first detection mechanism (30) further comprises a first mechanical arm (32), a first fixed support (34) and a first xy-axis moving module (33) for driving the first mechanical arm (32) to move horizontally, the first fixed support (34) is arranged on the main body (10), and the first xy-axis moving module (33) is arranged on the first fixed support (34); one end of the first mechanical arm (32) is connected with the first xy-axis moving module (33), and the other end is connected with the first image sensor (31).
7. The double-sided automatic detection device for cylindrical battery cell modules according to claim 5, characterized by, The first detection mechanism (30) is further provided with a first coaxial light source (35), and the first coaxial light source (35) is arranged opposite to the visual direction of the first image sensor (31).
8. The double-sided automatic detection apparatus for cylindrical battery cell modules according to claim 1, characterized by, The second detection mechanism (40) is provided with a second image sensor, a second mechanical arm (41), a second fixed support (43), a second xy-axis moving module (42) and a second coaxial light source (44), the second fixed support (43) is arranged in the main body (10), and the second xy-axis moving module (42) is arranged on the second fixed support (43); one end of the second mechanical arm (41) is connected with the second xy-axis moving module (42), and the other end is connected with the second image sensor; the second image sensor is arranged opposite to the detection opening (21); and the second coaxial light source (44) is arranged opposite to the visual direction of the second image sensor.
9. The double-sided automatic detection apparatus for cylindrical battery cell modules according to claim 1, characterized by, The transmission mechanism (20) further comprises a first inductor, a second inductor (25) and a third inductor (26), and the first inductor, the second inductor (25) and the third inductor (26) are arranged on the input area, the detection area and the output area of the transmission mechanism (20) respectively.
10. The double-sided automatic detection device for cylindrical battery cell modules according to claim 9, characterized by, The transmission mechanism (20) is further provided with a blocking mechanism (27) for limiting the movement of the battery cell module (50), and the blocking mechanism (27) is arranged on the detection area.