Three-in-one detection equipment
By designing a three-in-one testing device, utilizing a pneumatic push rod and an ICT/FCT test probe, the challenge of testing complex LED vehicle headlight shapes was solved, achieving comprehensive and accurate testing results.
Patent Information
- Application Number
- CN202520238328.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing testing equipment cannot meet the testing needs of complex shapes in the LED automotive lighting manufacturing process, especially the impact of different materials, shapes and performance, which cannot be effectively tested using standard equipment.
Design a three-in-one inspection device that uses pneumatic push rods to control the movement and positioning of product trays and lifting plates, and combines ICT/FCT test probes to perform comprehensive product inspection, including vision, optics and sensor inspection systems, to ensure the comprehensiveness and accuracy of the inspection.
It enables multi-faceted testing of LED vehicle lights, ensuring product quality, improving testing efficiency and accuracy, and adapting to the testing needs of complex shapes.
Smart Images

Figure CN223857377U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection equipment technical field, concretely is a kind of three-in-one detection equipment. BACKGROUND
[0002] ICT (Information and Communication Technology, information and communication technology) and FCT (Function and Component Testing, function and component testing) are key parts in the development process, and they are the innovative method in the modern science and technology field with the development mode of three-in-one function detection. ICT introduces the application of information technology, including the integrated application of computer hardware, software and network communication technology. FCT mainly focuses on the function and component testing of products to ensure the stability and reliability of product performance. The combination of ICT, FCT and function detection in the development process, ICT, FCT and function detection are complementary. ICT provides basic information processing and communication capabilities for products, and FCT ensures the stability and reliability of these functions in actual use.
[0003] The existing device is used, with the application of LED car light in the automobile industry, the proportion is more and more big, and with its more and more beautiful modeling. But its manufacturing process is more and more complex, so as to meet the urgent needs of market demand more better auxiliary manufacturing production detection equipment, and for different detection content, and material itself material, shape and performance influence, often cannot use standard machine, therefore we need to put forward a kind of three-in-one detection equipment. UTILITY MODEL CONTENT
[0004] The utility model discloses a three-in-one detection equipment, installs product tray at the end of first pneumatic push rod, and first pneumatic push rod controls product tray to move, and third pneumatic push rod controls the height of lifting plate, when lifting plate drops, the limiting frame of lifting plate lower end is connected with product tray and positions product tray, and second pneumatic push rod drives detection module to move, cooperates ICT / FCT test needle disc and detects product, after detecting product, first pneumatic push rod 6 pushes away product tray 13, to solve the problem in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A three-in-one detection equipment, including detection table, the front of detection table is provided with buzzer, first control button, second control button respectively, the upper end of detection table is provided with lifting plate for installing detection assembly, and the upper end of detection table is provided with adjusting assembly for adjusting the height of lifting plate;
[0007] The upper end of the lifting plate is provided with a second pneumatic push rod, the inside of the lifting plate is provided with an ICT / FCT test needle disc, the lower end of the lifting plate is provided with a product tray, the output end of the second pneumatic push rod is provided with a detection module, and the detection module is in sliding connection with the lifting plate.
[0008] Preferably, the adjusting assembly comprises a plurality of fixing discs which are bolted to the upper end of the detection table, a fixing rod is fixedly connected to the inside of the fixing discs, and a sleeve is in sliding connection with the outside of the fixing rod and is fixedly connected to the lifting plate.
[0009] Preferably, the upper end of the detection table is provided with a first pneumatic push rod.
[0010] Preferably, the upper end of the lifting plate is fixedly connected with a plurality of connecting rods which are symmetrically distributed, and the upper end of the connecting rods is fixedly connected with a protective shell.
[0011] Preferably, a telescopic rod is fixedly connected to the side wall of the protective shell, and the output end of the telescopic rod is fixedly connected to the detection table.
[0012] Preferably, the front face of the detection table is provided with a pressure gauge, and the pressure gauge is electrically connected with the first pneumatic push rod, the second pneumatic push rod and the third pneumatic push rod respectively.
[0013] Preferably, the rear end of the detection table is provided with a socket plate.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] The first pneumatic push rod is arranged, the product tray is installed at the end of the first pneumatic push rod, the first pneumatic push rod controls the movement of the product tray, the third pneumatic push rod controls the height of the lifting plate, when the lifting plate descends, the limiting frame at the lower end of the lifting plate is in clamping connection with the product tray to position the product tray, the second pneumatic push rod drives the detection module to move, the product is detected by cooperating with the ICT / FCT test needle disc, and after the detection of the product is completed, the first pneumatic push rod pushes away the product tray. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural schematic view of the present application;
[0017] Figure 2 Fig. 2 is a structural schematic view of the present application;
[0018] Figure 3 Fig. 3 is an internal structural schematic view of the present application;
[0019] Figure 4 Fig. 4 is another internal structural schematic view of the present application;
[0020] Figure 5 It is the third internal structure schematic view of the utility model.
[0021] In the figure: 1, detection platform; 2, buzzer; 3, first control button; 4, second control button; 5, pressure gauge; 6, first pneumatic push rod; 7, fixed disc; 8, fixed rod; 9, sleeve; 10, lifting plate; 11, second pneumatic push rod; 12, ICT / FCT test needle disc; 13, product tray; 14, detection module; 15, connecting rod; 16, protective shell; 17, telescopic rod; 18, third pneumatic push rod; 19, socket plate. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] Please refer to Figures 1-5 The utility model provides a technical scheme:
[0024] A three-in-one detection equipment, including detection platform 1, the front of detection platform 1 is provided with buzzer 2, first control button 3 respectively, second control button 4, the upper end of detection platform 1 is provided with the lifting plate 10 for installing detection assembly, the upper end of detection platform 1 is provided with the adjusting assembly for adjusting the height of lifting plate 10;
[0025] The upper end of lifting plate 10 is provided with second pneumatic push rod 11, the inside of lifting plate 10 is provided with ICT / FCT test needle disc 12, the lower end of lifting plate 10 is provided with product tray 13, the output end of second pneumatic push rod 11 is provided with detection module 14, and detection module 14 is slidably connected with lifting plate 10.
[0026] Exemplarily, the lower end of the lifting plate 10 is provided with a limiting frame, the limiting frame is inserted with the product tray 13, and the product tray 13 is limited; the ICT test module comprises a needle bed, a test instrument and a signal generator. The needle bed contacts the circuit board of the electronic equipment to be tested, sends a test signal to the circuit board through the test instrument and the signal generator, detects the open circuit, short circuit and other problems of the electronic component; the ICT test module has the characteristics of high precision and high speed, and can quickly and accurately detect the faults on the circuit board; the FCT test module comprises a functional test fixture, test software and a signal collector. The functional test fixture is connected with the electronic equipment to be tested, the test software sends a functional test instruction to the electronic equipment, the signal collector collects the response signal of the electronic equipment, and whether the function of the electronic equipment is normal is judged. The FCT test module can simulate the actual working environment of the electronic equipment and comprehensively test various functions of the electronic equipment; the detection module 14 comprises a visual detection system, an optical detection system and a sensor detection system. The visual detection system is used for detecting the appearance defects of the electronic equipment, such as scratches and stains; the optical detection system is used for detecting the optical performance of the electronic equipment, such as brightness and contrast; the sensor detection system is used for detecting the physical parameters of the electronic equipment, such as temperature, humidity and pressure. The detection module 14 can comprehensively detect the electronic equipment to ensure the quality of the electronic equipment; the detection module 14 comprises a visual detection system, an optical detection system and a sensor detection system. The visual detection system is used for detecting the appearance defects of the electronic equipment, such as scratches and stains; the optical detection system is used for detecting the optical performance of the electronic equipment, such as brightness and contrast; the sensor detection system is used for detecting the physical parameters of the electronic equipment, such as temperature, humidity and pressure. The detection module 14 can comprehensively detect the electronic equipment to ensure the quality of the electronic equipment.
[0027] The adjusting assembly comprises a plurality of fixing discs 7 bolted to the upper end of the detection table 1, a plurality of fixing rods 8 fixedly connected inside the fixing discs 7, and a sleeve 9 slidingly connected to the outside of the fixing rods 8, the sleeve 9 being fixedly connected with the lifting plate 10.
[0028] Exemplarily, the fixing disc 7 fixes the fixing rod 8, the sleeve 9 is slidingly connected to the outside of the fixing rod 8, and the sleeve 9 adjusts the height of the lifting plate 10. Meanwhile, the sleeve 9 cooperates with the fixing rod 8 to guide the lifting plate 10.
[0029] The upper end of the detection table 1 is provided with a first pneumatic push rod 6.
[0030] Exemplarily, after the detection of the product is completed, the first pneumatic push rod 6 pushes away the product tray 13, and the lower end of the product tray 13 is provided with a connecting hole, so as to facilitate the connection between the product tray 13 and the end portion of the output end of the first pneumatic push rod 6.
[0031] The upper end of the lifting plate 10 is fixedly connected with a plurality of connecting rods 15 which are symmetrically distributed, and the upper end of the plurality of connecting rods 15 is fixedly connected with a protective shell 16.
[0032] The connecting rods 15 are used to connect the lifting plate 10 and the protective shell 16 and support the protective shell 16.
[0033] The side wall of the protective shell 16 is fixedly connected with a telescopic rod 17, and the output end of the telescopic rod 17 is fixedly connected with the detection table 1.
[0034] The telescopic rod 17 plays a guiding role during the lifting of the protective shell 16.
[0035] The front surface of the detection table 1 is provided with a pressure gauge 5 which is electrically connected with the first pneumatic push rod 6, the second pneumatic push rod 11 and the third pneumatic push rod 18.
[0036] The pressure gauge 5 displays the air pressure in each pneumatic push rod, so as to facilitate the observation of the working condition of each pneumatic push rod.
[0037] The rear end of the detection table 1 is provided with a socket plate 19.
[0038] The socket plate 19 is convenient for being connected with different connecting lines, so as to facilitate the use of the device.
[0039] Working principle: when the device is used, the product tray 13 is installed at the end of the first pneumatic push rod 6, the first pneumatic push rod 6 controls the movement of the product tray 13, the third pneumatic push rod 18 controls the height of the lifting plate 10, when the lifting plate 10 is lowered, the limiting frame at the lower end of the lifting plate 10 is clamped with the product tray 13 to position the product tray 13, the second pneumatic push rod 11 drives the detection module 14 to move, and the ICT / FCT test needle disc 12 is used to detect the product, after the detection of the product is completed, the first pneumatic push rod 6 pushes away the product tray 13.
[0040] The fixed disc 7 is used to fix the fixed rod 8, the outer side of the fixed rod 8 is slidably connected with a sleeve 9, and the sleeve 9 is used to adjust the height of the lifting plate 10.
[0041] Although the embodiments of the device have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the device, and the scope of the device is defined by the appended claims and their equivalents.
Claims
1. A three-in-one testing device comprising a testing station (1), characterized in that: The front face of the detection platform (1) is respectively provided with a buzzer (2), a first control button (3), and a second control button (4), the upper end of the detection platform (1) is provided with a lifting plate (10) for mounting a detection assembly, and the upper end of the detection platform (1) is provided with an adjusting assembly for adjusting the height of the lifting plate (10); The upper end of the lifting plate (10) is provided with a second pneumatic push rod (11), the inside of the lifting plate (10) is provided with an ICT / FCT test needle disc (12), the lower end of the lifting plate (10) is provided with a product tray (13), the output end of the second pneumatic push rod (11) is provided with a detection module (14), and the detection module (14) is in sliding connection with the lifting plate (10).
2. The three-in-one detection device of claim 1, wherein: The adjusting assembly comprises a plurality of fixing discs (7) bolted to the upper end of the detection platform (1), a plurality of fixing rods (8) fixedly connected in the fixing discs (7), and a sleeve (9) in sliding connection with the outer side of the fixing rod (8), wherein the sleeve (9) is fixedly connected with the lifting plate (10).
3. The three-in-one detection device of claim 2, wherein: The upper end of the detection platform (1) is provided with a first pneumatic push rod (6).
4. The three-in-one detection device of claim 2, wherein: The upper end of the lifting plate (10) is fixedly connected with a plurality of connecting rods (15) symmetrically distributed, and the upper end of the connecting rod (15) is fixedly connected with a protective shell (16).
5. The three-in-one detection device of claim 4, wherein: The side wall of the protective shell (16) is fixedly connected with a telescopic rod (17), and the output end of the telescopic rod (17) is fixedly connected with the detection platform (1).
6. The three-in-one detection device of claim 5, wherein: The front face of the detection platform (1) is provided with a pressure gauge (5), and the pressure gauge (5) is respectively in electrical connection with the first pneumatic push rod (6), the second pneumatic push rod (11), and the third pneumatic push rod (18).
7. A three-in-one detection device according to claim 6, characterized in that: The rear end of the detection platform (1) is provided with a socket plate (19).