Rotating disc type device for vertically loading battery cell into shell

By using the guiding and flaring technology of the rotary vertical cell loading device, the problems of cell damage and low efficiency in the horizontal cell loading method are solved, realizing a highly efficient and precise cell loading process, and improving the production efficiency and capacity of lithium batteries.

CN223858176UActive Publication Date: 2026-01-30HEFEI GUOXUAN HIGH TECH POWER ENERGY
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Patent Information

Application Number
CN202520019453.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-30
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The current method of horizontally inserting cells into the casing in lithium battery production leads to problems such as cell damage and low efficiency, especially due to friction between the casing and the cell and uneven edge scraping and cell breakage caused by multi-station flow.

Method used

A rotary cell vertical insertion device is adopted. The guide part forms a cell insertion guide port at the shell port, and the flared part is used to adsorb and pull the outer wall of the shell to avoid the cell scraping against the shell port. Combined with the rotary mechanism, it realizes centralized production of multiple stations.

Benefits of technology

It improves the precision and efficiency of cell insertion, avoids cell damage, simplifies production processes, meets the requirements of flexible production line adjustments, and increases battery production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turntable type device for vertically loading a battery cell into a shell, which belongs to the technical field of lithium battery production equipment, and aims to solve the problems of low precision, easiness in damage and tedious working procedures of the conventional battery cell loading into the shell, the device comprises a turntable mechanism and a loading mechanism, and a shell clamping part is arranged on the turntable mechanism and is used for clamping a battery shell; the shell entering mechanism comprises a guide part, a flaring part and a battery cell clamping part; the guide part is used for forming a battery cell in-shell guide port at a shell port of a battery shell, the flaring part is used for expanding the caliber of the shell port of the battery shell when the battery cell enters the shell, and the battery cell clamping part is used for clamping the battery cell and enabling the battery cell to enter the battery shell through the battery cell in-shell guide port. When the battery cell enters the shell, the shell entering position of the battery cell can be calibrated, the battery cell shell entering process is simplified, the battery cell can efficiently enter the shell, and the yield of the battery cell after the battery cell enters the shell is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a carousel type electric core vertical shell entering device and belongs to the technical field of lithium battery production equipment. BACKGROUND

[0002] With the rapid development of electric vehicles, energy storage and other fields, the market demand for lithium batteries continues to grow, and the demand for continuous battery production capacity is increasingly urgent. In the process of lithium battery production, the shell entering of the electric core is an important process.

[0003] The existing shell entering mode of the production line generally adopts horizontal shell entering. Since the horizontal shell entering of the electric core needs to pass through multiple stations, the electric core and the shell mouth of the shell body may deviate during the multiple station conveying process, which may cause the uneven edges or burrs of the shell mouth to scratch the electric core, and the electric core is easily damaged. Moreover, the shell entering is carried out in multiple stations in turn, which is low in efficiency and is an important bottleneck for the production capacity of the battery production line.

[0004] In view of the above technical problems, the technical means adopted by the prior art includes: improving the design of the shell port of the shell body, such as designing the shell mouth of the battery shell as a hidden type; or optimizing the station of the horizontal shell entering production line, such as: simplifying the shell entering station to achieve the one-time shell entering of the electric core.

[0005] However, the improvement of the design of the shell mouth of the battery shell will further increase the cost of the mold and the structural complexity, and the yield is low. Although the station optimization of the production line can improve the shell entering efficiency of the electric core and reduce the positioning deviation of the shell entering of the electric core, due to the excessive pushing force of the shell entering of the electric core and the inability to finely control the force, the electric core is easily damaged at the shell mouth port or the shell body is deformed abnormally.

[0006] Therefore, the existing shell entering mode of the electric core has room for improvement. INVENTION CONTENTS

[0007] The utility model aims at overcoming the deficiencies in the prior art, and provides a carousel type electric core vertical shell entering device. The shell entering guide port of the electric core is formed at the shell mouth of the battery shell by the guide part to calibrate the shell entering position of the electric core. At the same time, the outer wall of the shell body is adsorbed and pulled by the flared part, so that the electric core can avoid scratching the shell port and being damaged when vertically entering the shell, and the problems of low precision, easy damage and complicated process of the existing shell entering of the electric core are solved.

[0008] To solve the above technical problems, the utility model is realized by the following technical scheme:

[0009] A carousel type electric core vertical shell entering device, comprising: a carousel mechanism and a shell entering mechanism.

[0010] The shell clamping part is arranged on the carousel mechanism and is used for clamping the battery shell.

[0011] The shell-entering mechanism comprises a guiding portion, a flaring portion and a cell clamping portion.

[0012] The guiding portion is used to form a cell shell-entering guiding port at the shell opening of the battery shell, the flaring portion is used to enlarge the shell opening caliber of the battery shell when the cell enters the shell, and the cell clamping portion is used to clamp the cell and make the cell enter the battery shell through the cell shell-entering guiding port.

[0013] The above technical solution transports the clamped battery shell to the shell-entering mechanism through the rotating disc mechanism, forms a guiding port facing the cell at the shell port through the guiding portion to calibrate the shell-entering position of the cell, so that the cell can avoid collision with the shell port when vertically entering the shell, and finally absorbs and pulls the shell outer wall through the flaring portion when the cell enters the shell, so as to avoid the shell opening of the battery shell from contacting and scratching the cell.

[0014] Optionally, the rotating disc mechanism is provided with a plurality of shell clamping portions, and the plurality of shell clamping portions are sequentially circulated in the feeding station, the shell-entering station, the detection station and the discharging station with the rotation of the rotating disc mechanism.

[0015] The shell-entering mechanism is correspondingly arranged at the shell-entering station.

[0016] The above technical solution can parallel multiple production processes through the rotating disc mechanism, so that the cell can be highly centralized in production from feeding, shell entering, detection and discharging, and the flexible production line adjustment can be met.

[0017] Optionally, the guiding portion comprises a first guiding cylinder, a second guiding cylinder, two groups of guide rail assemblies respectively connected to the piston rods of the first guiding cylinder and the second guiding cylinder, and two guiding elements respectively installed at the end portions of the two groups of guide rail assemblies.

[0018] The first guiding cylinder and the second guiding cylinder can drive the two guiding elements carried by the two groups of guide rail assemblies to move towards the shell opening of the battery shell until the two guiding elements are attached to the shell opening of the battery shell to form the cell shell-entering guiding port.

[0019] The above technical solution can guide the vertically falling cell through the cell shell-entering guiding port to avoid direct contact between the cell and the shell port.

[0020] Optionally, a through port is formed below each of the two guiding elements for plug-in connection with the flaring portion.

[0021] The above technical solution can make the flaring portion move synchronously when the guiding element is close to and attached to the shell port.

[0022] Optionally, the flaring part comprises a first suction cup cylinder, a second suction cup cylinder, and two groups of suction cup assemblies respectively connected to the first suction cup cylinder and the second suction cup cylinder.

[0023] The first suction cup cylinder and the second suction cup cylinder can drive the two groups of suction cup assemblies to extend until the suction cup assemblies are adsorbed to the outer wall of the shell opening of the battery shell, and can also drive the two groups of suction cup assemblies to retract, thereby exerting an outward force on the shell opening of the battery shell to enlarge the caliber of the shell opening of the battery shell.

[0024] The above technical solution, when the flaring part moves to abut against the outer wall of the port of the shell, the two groups of suction cup assemblies are adsorbed to the outer walls on both sides of the port of the shell under the driving of the suction cup cylinders, and after adsorption, the suction cup assemblies are retracted by the suction cup cylinders to pull the outer walls on both sides of the shell outward, thereby enlarging the caliber of the port of the shell for facilitating the accurate entry of the battery cell through the flaring, and at the same time, during the entry of the battery cell into the shell, the burrs on the edges on both sides of the shell are prevented from directly contacting the battery cell and the friction between the inner walls on both sides of the shell and the shell is reduced, thereby improving the entry speed into the shell and avoiding wear and tear of the battery cell during entry into the shell.

[0025] Optionally, the guide part and / or the flaring part are installed on the support part.

[0026] The above technical solution sets the guide part and / or the flaring part on the shell entry station through the support part, thereby realizing the entry guiding and port flaring of the clamped shell that is transferred to the shell entry station.

[0027] Optionally, the shell clamping part comprises a clamping plate assembly and a movable structure connected to the clamping plate assembly; the clamping plate assembly is used to enclose a shell clamping interval, the shell opening of the battery shell is upward when the battery shell is placed in the shell clamping interval; and the movable structure acts on the clamping plate assembly to clamp the battery shell in the shell clamping interval.

[0028] The above technical solution maintains the clamping state of the clamping part and the shell in multiple processes through the transmission cooperation of the clamping plate assembly and the movable structure.

[0029] Optionally, the plurality of shell clamping parts are arranged in a ring array relative to the rotation center of the turntable mechanism. The above technical solution enables the plurality of shell clamping parts to orderly switch between the multiple processes in parallel of the turntable mechanism when the turntable mechanism rotates.

[0030] Optionally, the movable structure comprises a horizontal movement mechanism connected to the clamping plate assembly and an elastic limiting mechanism connected to the horizontal movement mechanism.

[0031] The horizontal moving mechanism includes a base plate mounted on a turntable mechanism, multiple clamping plate slide rails respectively connected to the base plate, multiple clamping plate sliders respectively disposed on the multiple clamping plate slide rails and connected to the clamping plate assembly, and two guide plates respectively connected to both sides of each clamping plate slider and passing through the base plate and the turntable mechanism.

[0032] The elastic limiting mechanism includes multiple sets of guide limiting rods mounted on the turntable mechanism, a movable plate that is clearance-fitted with the multiple sets of guide limiting rods, multiple springs respectively fitted on the outside of the multiple sets of guide limiting rods, multiple guide blocks mounted on the movable plate and respectively located between two guide plates, and a slide rod connected to the two guide plates and slidably fitted in each guide block.

[0033] The guide block has a sliding hole for accommodating the slide rod; wherein, the end of the sliding hole near the edge of the moving plate is the lowest position of the sliding hole, and the end near the inside of the moving plate is the highest position of the sliding hole.

[0034] In the above technical solution, when no external force is applied, the moving plate of the elastic limiting mechanism moves downward under the elastic force of multiple springs, causing multiple sliding rods to move from the bottom to the top of the sliding hole and simultaneously move towards the center of the moving plate. This, in turn, drives the guide plate, clamping plate slider, and clamping plate assembly to move towards the center of the clamping plate assembly, tightening the distance between the clamping plate assemblies, and ultimately achieving the purpose of clamping the housing.

[0035] Optionally, it also includes a release part for releasing the housing clamping part from the battery housing, the release part including two sets of lifting drive mechanisms and a top plate installed on the power end of the lifting drive mechanism;

[0036] The lifting drive mechanism drives the top plate to apply force to the movable structure. After the movable structure is subjected to force, it releases the limit on the clamping plate assembly, thereby releasing the clamping force of the clamping plate assembly on the battery casing.

[0037] Both lifting drive mechanisms in the above technical solution are lifting cylinders. The power output by the lifting cylinders drives the top plate to move upward. After the top plate rises to the moving plate, the moving plate is compressed by multiple springs and moves upward after overcoming the spring force. When the moving plate moves upward, the slide rod moves from the top to the bottom along the sliding hole, which in turn drives the guide plate, the clamping plate slider and the clamping plate assembly to move away from the center of the clamping plate assembly, thereby increasing the distance between the clamping plate assemblies and finally achieving the purpose of releasing the shell from the limit.

[0038] Optionally, a testing agency may also be included to test the battery cells after they have been installed in the casing;

[0039] The detection mechanism comprises a detection support, a lifting part installed on the detection support, and a probe assembly connected to the power end of the lifting part; during detection, the detection end of the probe assembly can move towards the pole of the battery cell under the driving of the lifting part until contacting the pole of the battery cell.

[0040] The above technical scheme can drive the probe assembly to adjust the height direction relative to the pole of the battery cell, and meet the detection requirements of battery cells with various height sizes; and the parallel design of the detection mechanism and other processes can further reduce the occupied space of the production line.

[0041] Advantages: compared with the prior art, the utility model has the following advantages:

[0042] 1. The guide part forms a guide opening facing the battery cell at the port of the shell to calibrate the entry position of the battery cell into the shell; the battery cell is clamped by the battery cell clamping part to make the battery cell enter the battery shell through the battery cell entry guide opening; the flared part adsorbs and pulls the outer wall of the shell, so that the battery cell can avoid scratching the port of the shell when vertically entering the shell and causing damage to the battery cell.

[0043] 2. Compared with the horizontal entry mode of the battery cell, the device is simple and compact in structure, does not need multiple entry stations for step-by-step entry and an additional power source; only by using the gravity of the battery cell combined with the guidance and flaring of the device to the shell, the purpose of efficient entry of the battery cell into the shell can be achieved.

[0044] 3. The carousel mechanism simplifies the battery cell entry station, the carousel mechanism can be connected in parallel with multiple production processes, realizes the centralized production of the battery cell from feeding, entry, detection and discharging, and meets the flexible production line adjustment, and is easy to arrange. BRIEF DESCRIPTION OF DRAWINGS

[0045] Figure 1 It is a front view of the vertical shell entry device for the carousel type battery cell of the utility model;

[0046] Figure 2 It is a top view of the vertical shell entry device for the carousel type battery cell of the utility model;

[0047] Figure 3 It is a front view of the shell entry mechanism of the utility model;

[0048] Figure 4 It is a bottom view of the shell entry mechanism of the utility model;

[0049] Figure 5 It is a structure diagram of the guide part of the utility model;

[0050] Figure 6 It is a diagram of the flared part of the utility model;

[0051] Figure 7The embodiment drawing of the shell clamping part and the releasing part of the utility model;

[0052] Figure 8 The schematic view of the movable structure of the utility model;

[0053] Figure 9 The structural schematic view of the detection mechanism of the utility model.

[0054] In the figure: 1 - turntable mechanism; 2 - support part; 2.1 - bottom plate; 2.2 - vertical plate; 2.3 - reinforcing plate; 2.4 - first mounting plate; 2.5 - second mounting plate; 2.6 - guide connecting piece; 3 - guide part; 3.1 - straight line sliding rail; 3.2 - sliding slot; 3.3 - first connecting piece; 3.4 - second connecting piece; 3.5 - guide mounting plate; 3.6 - guide port plate; 3.7 - floating connecting piece; 3.8 - guide port air cylinder mounting plate; 3.9 - guide air cylinder; 4 - flared part; 4.1 - suction cup air cylinder mounting plate; 4.2 - suction cup air cylinder; 4.3 - suction cup fixing plate; 4.4 - suction cup; 5 - detection mechanism; 5.1 - detection support; 5.2 - transition plate; 5.3 - lifting part; 5.4 - probe mounting plate; 5.5 - test probe; 6 - shell clamping part; 6.1 - clamping plate assembly; 6.2 - movable structure; 6.21 - horizontal movement mechanism; a - base plate; b - clamping plate sliding rail; c - clamping plate sliding block; d - guide plate; 6.22 - elastic limiting mechanism; e - guide limiting rod; f - moving plate; g - spring; h - guide block; i - sliding rod; m - sliding hole; 7 - releasing part; 7.1 - jacking air cylinder; 7.2 - top plate; 8 - shell clamping jaw; 9 - electric core clamping jaw; 10 - battery shell; 11 - electric core. DETAILED DESCRIPTION

[0055] The utility model will be further described below in combination with the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model. EMBODIMENT

[0056] The embodiment provides a turntable type electric core vertical shell entering device, like Figure 1The diagram shows a turntable mechanism 1 and a casing insertion mechanism. The turntable mechanism 1 includes a casing clamping part 6 and a release part 7. The casing insertion mechanism includes a support part 2, a guide part 3, and a flared part 4. The turntable mechanism 1 is divided into a loading station, a casing insertion station, a testing station, and a unloading station. The loading station corresponds to the casing clamping claw 8, and the casing insertion station is adapted to the cell clamping part. The cell clamping part is a cell clamping claw 9. The casing clamping claw 8 can transport the battery casing 10 to the casing clamping part 6 of the loading station, and the cell clamping claw 9 can transport the cell 11 to the casing clamping part 6 of the casing insertion station. In addition, there are four casing clamping parts 6 in this embodiment, which are used to clamp the battery casing 10 and move between the various stations when the turntable mechanism 1 rotates. There are two release parts 7, which are respectively set at the loading station and the unloading station, and are used to release the clamping of the battery casing 10 by the casing clamping part 6 in the loading station and the unloading station.

[0057] The casing insertion mechanism is set above the casing insertion station via the support part 2, and the guide part 3 and the flared part 4 are both mounted on the support part 2. Furthermore, the distance between the guide part 3 and the flared part 4 above the casing insertion station is adapted to the size of the casing, and the guide part 3 and the flared part 4 are both close to the port of the clamped battery casing 10. The guide part 3 is used to form a cell insertion guide port at the port of the casing and to drive the flared part 4 to move synchronously. After the cell insertion guide port is formed, the flared part 4 adheres to the casing wall and pulls the casing wall outward, which facilitates the vertical entry of the cell 11 while avoiding contact and scratching of the cell 11 with the port of the battery casing 10.

[0058] like Figure 2 The turntable mechanism 1 shown rotates under the drive of the drive mechanism. The turntable mechanism 1 can connect multiple production processes in parallel, realizing highly centralized production of battery cells 11 from feeding, casing insertion, inspection and unloading, while meeting the requirements of flexible production line adjustment. After the casing is clamped and transferred to the casing insertion station by the casing clamping part 6, the guide part 3 forms a guide opening facing the battery cell 11 at the port of the battery casing 10 to calibrate the casing insertion position of the battery cell 11. The battery cell 11 is clamped by the battery cell gripper 9, so that the battery cell enters the battery casing through the guide opening. Since the battery casing 10 is generally made of aluminum alloy, the edge of the aluminum casing opening is relatively sharp and has burrs. By adsorbing and pulling the outer wall of the casing through the flared part, the diameter of the casing opening of the battery casing can be enlarged so that the battery cell 11 can avoid scratching the port of the battery casing 10 when it is inserted vertically.

[0059] Optional, such as Figure 3The support part 2 shown includes a bottom plate 2.1, a vertical plate 2.2, a reinforcing plate 2.3, a first mounting plate 2.4, a second mounting plate 2.5, and a guide connecting piece 2.6; wherein the bottom plate 2.1 is placed on the ground to play a supporting role, the vertical plate 2.2 is fixedly installed on the bottom plate 2.1, the vertical plate 2.2 is fixed with the side surface of the bottom plate 2.1, the reinforcing plate 2.3 is connected with the vertical plate 2.2 and the bottom plate 2.1 at the same time to play a reinforcing role, the first mounting plate 2.4 is connected at the top of the vertical plate 2.2 and the reinforcing plate 2.3, the guide connecting piece 2.6 is two groups of parallel U-shaped connecting frames, which are installed on the end face of the first mounting plate 2.4 close to the rotating disc mechanism 1, and the second mounting plate 2.5 is connected at one end of the two groups of U-shaped connecting frames away from the first mounting plate 2.4 and is located in the same plane as the first mounting plate 2.4.

[0060] Optionally, as shown in the drawings, Figure 4 The guide part 3 and the flaring part 4 are both installed on the first mounting plate 2.4 and the second mounting plate 2.5, and the guide part 3 and the flaring part 4 are located above the shell entering station through the first mounting plate 2.4 and the second mounting plate 2.5, and the guide part 3 and the flaring part 4 guide the battery shell 10 flowing to the shell entering station and expand the port of the battery shell 10, so that the battery shell 10 can be accurately and efficiently entered into the shell, and the contact between the battery shell 10 and the port is avoided to prevent damage.

[0061] Optionally, as shown in the drawings, Figure 4 And Figure 5 The guide part 3 includes a guide rail assembly, a guide element, and a guide cylinder 3.9; wherein,

[0062] The guide rail assembly is two groups, and the two groups of guide rail assemblies are symmetrically installed on the first mounting plate 2.4 and the second mounting plate 2.5, respectively, and each group of guide rail assemblies includes a linear slide rail 3.1, a sliding groove 3.2, a first connecting piece 3.3, and a second connecting piece 3.4; the guide element includes a guide mounting plate 3.5, a guide port plate 3.6, a floating connecting piece 3.7, and a guide port cylinder mounting plate 3.8; the guide cylinder 3.9 includes a first guide cylinder 3.9 and a second guide cylinder 3.9.

[0063] The linear slide rail 3.1 in each group of guide rail assemblies is two, the two linear slide rails 3.1 are connected to the bottom surface of the first mounting plate 2.4 or the second mounting plate 2.5, and the two linear slide rails 3.1 are parallel to each other, the sliding groove 3.2 in each group of guide rail assemblies is also two, which are respectively installed on the two linear slide rails 3.1, the bottoms of the two sliding grooves 3.2 are respectively fixedly connected with the first connecting piece 3.3 and the second connecting piece 3.4, and the ends of the first connecting piece 3.3 and the second connecting piece 3.4 are connected with the guide element.

[0064] The number of guide elements is matched with the number of guide rail assemblies, both are two groups, and the guide port cylinder mounting plate 3.8 in each group of guide elements is connected to the top surface of the first mounting plate 2.4 or the second mounting plate 2.5; the guide mounting plate 3.5 is connected with the first connecting piece 3.3 and the second connecting piece 3.4 respectively and located between the first connecting piece 3.3 and the second connecting piece 3.4; the guide port plate 3.6 is mounted on the side of the guide mounting plate 3.5 away from the first mounting plate 2.4 or the second mounting plate 2.5, and two guide port plates 3.6 are provided with grooves matched with the battery shell 10, which can guide the battery shell 10 port from both sides of the shell; the first guide cylinder 3.9 or the second guide cylinder 3.9 is mounted on the guide port cylinder mounting plate 3.8, and the piston rod of the guide cylinder 3.9 is provided with a floating connecting piece 3.7, and the end of the floating connecting piece 3.7 away from the piston rod is connected to the guide mounting plate 3.5. The working principle is: the power output by the two guide cylinders 3.9 is transmitted to the guide mounting plate 3.5 through the piston rod and the floating connecting piece 3.7, and the two guide mounting plates 3.5 are stressed to drive the sliding groove 3.2 on the first connecting piece 3.3 and the second connecting piece 3.4 to slide along the linear sliding rail 3.1, thereby driving the two guide mounting plates 3.5 to drive the two guide port plates 3.6 to move relatively, adjusting the distance between the two guide port plates 3.6 until they fit at the battery shell 10 port, forming a cell shell-in guiding port facing the battery shell 10 port and the cell 11, which can guide the cell 11 when it enters the shell and avoid direct contact between the cell 11 and the battery shell 10 port.

[0065] Optionally, the two guide mounting plates 3.5 are each provided with a through port for inserting the flared portion 4, which can move synchronously with the two guide port plates 3.6 and the battery shell 10 port when they are close and fit, until the flared portion 4 abuts against the outer wall of the shell port, and the flared portion 4 can adsorb the shell outer wall and exert an outward pulling force on the shell outer wall to achieve the flaring purpose.

[0066] As shown in Figure 6 The flared portion 4 includes: a suction cylinder 4.2 and a suction disc assembly; the suction cylinder 4.2 is two groups including: a first suction cylinder 4.2 and a second suction cylinder 4.2; the number of suction disc assemblies is also two groups, each group of suction disc assemblies includes: a suction cylinder mounting plate 4.1, a suction disc fixing plate 4.3 and a suction disc 4.4; the suction cylinder mounting plate 4.1 is connected to the bottom end surface of the guide mounting plate 3.5, the first suction cylinder 4.2 and the second suction cylinder 4.2 are respectively mounted on the corresponding suction cylinder mounting plate 4.1, the moving end of the first suction cylinder 4.2 and the second suction cylinder 4.2 is connected with the suction disc fixing plate 4.3, and the suction disc fixing plate 4.3 is mounted with the suction disc 4.4 adsorbing the battery aluminum shell, and the number of suction discs 4.4 is not limited.

[0067] Two suction cups 4.4 are arranged on each suction cup fixing plate 4.3 in this embodiment, and the number can be adjusted according to the size of the shell. The two suction cups 4.4 on the two suction cup fixing plates 4.3 are arranged on the same side of the two guide port plates 3.6. When the two guide port plates 3.6 are attached to the port of the battery shell 10, the suction cups 4.4 on both sides are driven to extend out by the first suction cup air cylinder 4.2 and the second suction cup air cylinder 4.2 to be adsorbed with the outer wall of the port of the battery shell 10, and then the two groups of suction cup assemblies are retracted by the first suction cup air cylinder 4.2 and the second suction cup air cylinder 4.2, respectively, to exert an outward pulling force on the shell port.

[0068] Further, the two groups of suction cup assemblies are adsorbed from both sides of the port of the battery shell 10, and when adsorbed, the outer walls of the two sides of the shell are pulled outward to expand the caliber of the shell port for expanding, so as to facilitate the accurate entry of the battery cell 11, and at the same time, when the battery cell 11 enters the shell, the contact between the two sides of the shell and the battery cell 11 is reduced, the entering speed is improved, and the wear of the battery cell 11 during entering the shell is avoided.

[0069] Optionally, the shell clamping part 6 is a plurality of shell clamping parts 6, and the plurality of shell clamping parts 6 are arranged in a ring array relative to the rotation center of the turntable mechanism 1. Figure 7 to Figure 8 As shown in the drawing, each shell clamping part 6 includes a clamping plate assembly 6.1 and a movable structure 6.2, the movable structure 6.2 is installed on the turntable mechanism 1, and the clamping plate assembly 6.1 is connected with the movable structure 6.2; the clamping plate assembly is used to enclose a shell clamping interval, and when the battery shell 10 is placed in the shell clamping interval, the shell port of the battery shell 10 is upward.

[0070] The movable structure 6.2 includes a horizontal moving mechanism 6.21 and an elastic limiting mechanism 6.22, the horizontal moving mechanism 6.21 includes a base plate a, a clamping plate sliding rail b, a clamping plate sliding block c, and a guide plate d; the elastic limiting mechanism 6.22 includes a guide limiting rod e, a moving plate f, a spring g, a guide block h, a sliding rod i, and a sliding hole m.

[0071] Further, each clamping plate assembly 6.1 includes four directionally arranged clamping plates, the base plate a is installed on the turntable mechanism 1, the number of the clamping plate sliding rail b and the clamping plate sliding block c is consistent with the number of the clamping plates, which is four, four clamping plate sliding rails b are respectively connected to the base plate a, four clamping plate sliding blocks c are respectively arranged on the four clamping plate sliding rails b, one end of the four clamping plate sliding blocks c is respectively connected with the four clamping plates, and the other end of the two sides is respectively connected with two guide plates d; the two guide plates d simultaneously extend downward through the base plate a and the turntable mechanism 1; and a plurality of rectangular through holes are formed on the base plate a and the turntable mechanism 1, every two rectangular through holes are distributed along the two sides of the clamping plate sliding rail b and parallel to the clamping plate sliding rail b, and are used for gap cooperation with the two guide plates d and simultaneously as the tracks for the movement of the two guide plates d.

[0072] The number of the guide limiting rods e, the guide blocks h and the springs g in the embodiment is four. The four guide limiting rods e are distributed at the four corners of the moving plate f, and one end of the four guide limiting rods e is fixedly connected with the rotary disc mechanism 1, and the other end is connected with a limiting block. The moving plate f is in clearance fit with the four guide limiting rods e and is limited by the limiting block. The four springs g are respectively sleeved on the outside of the four guide limiting rods e. The four guide blocks h are installed on the moving plate f, and a single guide block h is located between two guide plates d. The slide rod i is connected on the two guide plates d and is in sliding fit in each guide block h. The guide block h is provided with a sliding hole m for accommodating the slide rod i.

[0073] Further, the sliding hole m is inclined at a certain angle relative to the moving plate f. One end of the sliding hole m close to the edge of the moving plate f is the lowest position of the sliding hole m, and the other end close to the inside of the moving plate f is the highest position of the sliding hole m. Thus, under the action of no external force, the elastic limiting mechanism 6.22 drives the moving plate f to move downward by the elastic force of the plurality of springs g. When the moving plate f moves downward, the guide block h moves downward, so that the plurality of slide rods i move from the bottom to the top of the sliding hole m and move to the center of the moving plate f, thereby driving the guide plate d, the clamping plate sliding block c and the clamping plate assembly 6.1 to move to the center of the clamping plate assembly 6.1, tightening the distance between the clamping plate assemblies 6.1, and finally achieving the purpose of clamping the battery shell 10.

[0074] Optionally, the releasing part 7 comprises: a jacking driving mechanism and a top plate 7.2. The jacking driving mechanism is two groups, and the two groups of jacking driving mechanisms are respectively installed at the bottom of the feeding station and the discharging station. The top plate 7.2 is installed on the power end of the jacking driving mechanism.

[0075] When the jacking driving mechanism drives the top plate 7.2 to rise, the top plate 7.2 exerts a force on the movable structure 6.2. After the movable structure 6.2 is stressed, the limiting of the clamping plate assembly 6.1 is released, and then the limiting of the clamping plate assembly 6.1 to the battery shell 10 is released.

[0076] The two groups of jacking driving mechanisms in the embodiment are both jacking cylinders 7.1. The power output by the jacking cylinder 7.1 drives the top plate 7.2 to move upward. After the top plate 7.2 rises to the moving plate f, the moving plate f is stressed to compress the plurality of springs g and moves upward after overcoming the elastic force of the springs g. When the moving plate f moves upward, the guide block h moves upward, so that the slide rod i moves along the sliding hole m from the top to the bottom, thereby driving the guide plate d, the clamping plate sliding block c and the clamping plate assembly 6.1 to move away from the center of the clamping plate assembly 6.1, expanding the distance between the clamping plate assemblies 6.1, and finally achieving the purpose of releasing the limiting of the battery shell 10.

[0077] Optionally, as Figure 9Also shown includes a detection mechanism 5, the detection mechanism 5 includes: a detection support 5.1, a lifting part 5.3 and a probe assembly, the probe assembly includes: a probe mounting plate 5.4 and a test probe 5.5; the detection support 5.1 in this embodiment is a column type, the column is located at the detection station, and the top of the column is fixedly connected with a transition plate 5.2; the lifting part 5.3 in this embodiment adopts a cylinder driving part, the probe mounting plate 5.4 is installed at the power end of the cylinder, and the probe mounting plate 5.4 is connected with two groups of test probes 5.5 for contacting the positive and negative poles of the battery near the battery cell 11. The cylinder of the lifting part 5.3 can drive the probe assembly to adjust in the height direction relative to the pole of the battery cell 11, and at the same time, the detection mechanism 5 and the parallel design of other processes can further reduce the occupied space of the production line.

[0078] Working principle:

[0079] When the four-station rotating disc mechanism 1 is rotated to a position, the releasing part 7 of the feeding station drives the top plate 7.2 to rise to the active structure 6.2, an acting force is applied to the active structure 6.2, the active structure 6.2 is stressed, the limiting of the clamping plate assembly 6.1 is released, and the clamping plate assembly 6.1 is opened.

[0080] The shell clamping jaw 8 clamps the battery shell 10 and puts it into the clamping plate assembly 6.1, the releasing part 7 drives the top plate 7.2 to reset and retract, the active structure 6.2 is not under external force, the elastic limiting mechanism 6.22 drives the moving plate f to move downward through the elastic force of multiple springs g, when the moving plate f moves downward, the guide block h moves downward, the multiple slide rods i move from the bottom to the top of the sliding hole m and move to the center of the moving plate f at the same time, and then the guide plate d, the clamping plate sliding block c and the clamping plate assembly 6.1 move to the center of the clamping plate assembly 6.1, thereby tightening the distance between the clamping plate assemblies 6.1, so as to clamp the battery shell 10, and the rotating disc mechanism 1 is rotated by 90 degrees to make the shell clamping part 6 clamping the battery shell 10 flow from the feeding station to the shell entering station.

[0081] The first guide cylinder 3.9 and the second guide cylinder 3.9 extend out, the power output by the two guide cylinders 3.9 is transmitted to the guide mounting plate 3.5 through the piston rod and the floating connecting piece 3.7, the two guide mounting plates 3.5 are stressed, the sliding groove 3.2 on the first connecting piece 3.3 and the second connecting piece 3.4 are driven to slide with the linear slide rail 3.1, thereby driving the two guide mounting plates 3.5 to drive the two guide port plates 3.6 to relatively move, adjusting the distance between the two guide port plates 3.6 until they are attached to the port of the battery shell 10, forming the guide port of the port of the battery shell 10.

[0082] When the two guide port plates 3.6 are attached to the battery shell 10 port, the two groups of suction cup assemblies are respectively driven by the two groups of suction cup cylinders 4.2 to extend and adsorb the outer wall of the shell port; after adsorption, the first suction cup cylinder 4.2 and the second suction cup cylinder 4.2 respectively drive the two groups of suction cup assemblies to retract, thereby exerting an outward pulling force on the shell port, until the outer wall of the battery shell 10 contacts the inner wall of the guide port plate 3.6, thereby expanding the size of the battery shell 10 port, and preparing for the entry of the battery cell 11 into the shell.

[0083] After the battery cell clamping jaw 9 clamps the battery cell 11, the battery cell 11 is slowly and stably sent into the battery shell 10 through the guide port. When the bottom of the cover plate of the battery cell 11 is about 10mm away from the guide port, the battery cell clamping jaw 9 stops moving downward; the suction cup cylinder 4.2 of the two groups of flared portions 4 stops retracting, so that the suction cup 4.4 cancels the pulling force on the battery shell 10; at the same time, the guide cylinder 3.9 of the two groups of guide portions 3 retracts to drive the two guide port plates 3.6 to separate; at this time, the battery cell clamping jaw 9 is quickly opened, the battery cell 11 is free-falling into the aluminum shell 10, and the battery cell clamping jaw 9 is removed after the battery cell 11 is in place, and the shell clamping portion 6 of the battery cell 11 has completed the entry into the shell, and the rotating disc mechanism 1 is rotated again by 90 degrees to the detection mechanism 5.

[0084] The lifting portion 5.3 drives the test probe 5.5 to descend, so that the test probe 5.5 contacts the pole of the battery cell 11 to perform a short circuit test on the battery cell 11, and after the short circuit test is completed, the rotating disc mechanism 1 is rotated again by 90 degrees to the discharging station, and the release portion 7 of the discharging station again applies a force to the movable structure 6.2 to open the clamping plate assembly 6.1, and the battery discharging manipulator takes down the battery shell 10 after the battery cell 11 enters the shell; at the same time, the shell clamping portion 6 is circulated and rotated by 90 degrees again, so as to be circulated to the feeding station. In order to better describe the working principle of the mechanism designed by the utility model, only a single battery cell 11 is taken as an example in the above embodiment to describe the procedures from feeding to discharging of the aluminum shell, and in actual production, the four stations are operated simultaneously. Embodiment

[0085] The embodiment provides a rotating disc type battery cell vertical entry into shell device, which comprises a rotating disc mechanism 1, a feeding station, a discharging station, a detection mechanism 5 and a shell clamping portion 6. Figure 1The device includes a rotating disc mechanism and a shell entering mechanism; the rotating disc mechanism includes a clamping part and a releasing part; the shell entering mechanism includes a supporting part, a guiding part and an expanding part; wherein the rotating disc mechanism is divided into four stations, i.e. a feeding station, a discharging station, a shell entering station and a testing station, and the feeding station, the discharging station and the shell entering station are used in cooperation with the shell clamping jaw and the cell clamping jaw, the shell clamping jaw can deliver the aluminum shell to the clamping part of the feeding station, and the cell clamping jaw can deliver the cell to the clamping part of the shell entering station; in the embodiment, the number of the clamping parts is multiple, which are used to clamp the aluminum shell and flow through each station when the rotating disc mechanism rotates; the number of the releasing parts is not limited, and the releasing parts are only arranged in the feeding station and the discharging station, which are used to release the clamping of the aluminum shell and other metal shells by the clamping parts in the feeding station and the discharging station.

[0086] In the embodiment, the number of the guiding part and the expanding part is not limited, which can be the same as the setting in the embodiment 1, or the number of the guiding part and the expanding part can be designed to be suitable for the number of the clamping parts flowing to the shell entering station, which can accelerate the shell entering speed and improve the production efficiency.

[0087] In addition, the guiding cylinder and the lifting part in the embodiment can be replaced by other driving elements such as motors to improve the motion accuracy and stability, avoid the damage of the cell and the deformation of the shell, and the working process is the same as the working principle steps of the embodiment 1.

[0088] In summary, the guiding part 3 forms a cell shell entering guide hole at the shell port to calibrate the shell entering position of the cell 11; the expanding part 4 adsorbs and pulls the outer wall of the shell, so that the cell 11 can avoid scratching with the shell port when vertically entering the shell, and the cell 11 is damaged. Compared with the horizontal shell entering mode of the cell 11, the device has a compact structure, does not need multiple shell entering stations for step-by-step shell entering and additional power sources; only by using the gravity of the cell 11 itself combined with the guiding and expanding of the shell, the purpose of efficient shell entering of the cell 11 can be achieved. Finally, the rotating disc mechanism 1 simplifies the shell entering station of the cell 11, the rotating disc mechanism 1 can be connected in parallel with multiple production processes to make the feeding, shell entering, testing and discharging stations synchronous, and the vertical shell entering mode of the cell 11 is adopted, which greatly improves the efficiency of the cell 11 entering the shell. After the embodiment 1 is put into operation, the shell entering efficiency of the cell 11 reaches 12 PPM (12 batteries per minute), realizes the high concentration production of the cell 11 from feeding, shell entering, testing and discharging, and meets the flexible production line adjustment, which is easy to arrange the site.

[0089] In the description of the utility model, it is necessary to understand that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0090] In the description of the utility model, it should be explained that, unless otherwise expressly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

Claims

1. A carousel type cell vertical housing device, characterized in that, The rotary disc mechanism and the shell entering mechanism are included. The rotary disc mechanism is provided with a shell clamping part for clamping the battery shell. The shell entering mechanism includes a guide part, an expanding part and a battery cell clamping part. The guide part is used to form a battery cell shell entering guide opening at the shell opening of the battery shell, the expanding part is used to expand the shell opening diameter of the battery shell when the battery cell enters the shell, and the battery cell clamping part is used to clamp the battery cell and make the battery cell enter the battery shell through the battery cell shell entering guide opening.

2. The rotary disc type cell vertical housing device according to claim 1, wherein The rotary disc mechanism is provided with a plurality of shell clamping parts, and the plurality of shell clamping parts are sequentially circulated in the feeding station, the shell entering station, the detection station and the discharging station with the rotation of the rotary disc mechanism. The shell entering mechanism is correspondingly arranged at the shell entering station.

3. The rotary disc type cell vertical housing device according to claim 1, wherein The guide part includes a first guide air cylinder, a second guide air cylinder, two groups of guide rail assemblies respectively connected to the piston rods of the first guide air cylinder and the second guide air cylinder, and two guide elements respectively installed at the end portions of the two groups of guide rail assemblies. The first guide air cylinder and the second guide air cylinder can drive the two guide elements carried by the two groups of guide rail assemblies to move towards the shell opening of the battery shell until the two guide elements are attached to the shell opening of the battery shell to form the battery cell shell entering guide opening.

4. The rotary disc type cell vertical housing device according to claim 3, wherein The two guide elements are each provided with a through opening below for plugging with the expanding part.

5. The rotary disc battery cell vertical housing apparatus of claim 1, wherein, The expanding part includes a first suction cup air cylinder, a second suction cup air cylinder and two groups of suction cup assemblies respectively connected to the first suction cup air cylinder and the second suction cup air cylinder. The first suction cup air cylinder and the second suction cup air cylinder can drive the two groups of suction cup assemblies to extend until the suction cup assemblies are adsorbed to the outer wall of the shell opening of the battery shell, and can also drive the two groups of suction cup assemblies to retract to apply an outward force to the shell opening of the battery shell to expand the shell opening diameter of the battery shell.

6. The carousel cell vertical cell-in-housing apparatus of claim 1, wherein, The guide part and / or the expanding part are installed on the support part.

7. The carousel cell vertical cell-in-housing apparatus of claim 1, wherein, The shell clamping part includes a clamping plate assembly and a movable structure connected to the clamping plate assembly; the clamping plate assembly is used to enclose a shell clamping interval, the shell opening of the battery shell is upward when the battery shell is placed in the shell clamping interval; and the movable structure acts on the clamping plate assembly to clamp the battery shell in the shell clamping interval.

8. The carousel cell vertical housing apparatus of claim 2, wherein, The plurality of shell clamping parts are arranged in a ring array relative to the rotary center of the rotary disc mechanism.

9. The carousel cell vertical housing apparatus of claim 7, wherein, It also includes a release part for releasing the clamping of the battery shell by the shell clamping part, the release part includes two groups of jacking driving mechanisms and a top plate installed on the power end of the jacking driving mechanism. The jacking driving mechanism drives the top plate to apply a force to the movable structure, and the movable structure releases the limiting of the clamping plate assembly after being stressed, thereby releasing the clamping force of the clamping plate assembly to the battery shell.

10. The rotary disc cell vertical housing apparatus of claim 1 wherein, It also includes a detection mechanism for detecting the battery cell after entering the shell. The detection mechanism includes a detection support, a lifting part installed on the detection support and a probe assembly connected to the power end of the lifting part; during detection, the detection end of the probe assembly can move towards the pole of the battery cell under the drive of the lifting part until it contacts the pole of the battery cell.