Separating type power conversion connector with adjustable outgoing line angle

Abstract

The utility model discloses a separating type power conversion connector with an adjustable outgoing line angle. The power conversion connector comprises a power conversion main body with a high-voltage connector socket part and a high-voltage connector plug part in which a high-voltage wire harness is inserted, a socket shell of the socket part is connected with a plurality of insertion pipes and protruding screw hole blocks, and the circle centers of threaded connection holes of the plurality of screw hole blocks are located on concentric circles of the insertion pipes; the outer end of a vertical pipe of a plug shell of the plug part is integrally connected with an upper connecting block; the center distance between an angle adjusting through hole of the upper connecting block and the vertical pipe is equal to the center distance between a threaded connecting hole and an inserting pipe; when the plug part is plugged into the socket part, the vertical pipe is sleeved outside the plugging pipe, the upper connection block is attached to the screw hole block, and the first threaded piece penetrates through the angle adjusting through hole to be connected with the threaded connection hole, so that the plug part is detachably connected with the socket part, and the outgoing line angle of the high-voltage wire harness is adjustable. The utility model has the advantages of adaptation to various outgoing line scenes, strong versatility, effective reduction of management and material cost, convenience in after-sales maintenance, and reliable and stable connection.

Description

Technical Field

[0001] This utility model relates to the field of battery swapping connectors, and in particular to a detachable battery swapping connector with adjustable cable outlet angle. Background Technology

[0002] With the rapid development of new energy equipment, battery swapping connectors are crucial components in this field. During use, damage to the wiring harness ends (terminals and high-voltage wiring harnesses) of these connectors can occur, necessitating quick replacement through disassembly to extend their lifespan. Furthermore, various cable exit angles exist in wiring scenarios, but the current connector's keyed structure results in a fixed exit angle. This has several drawbacks: First, the keyed connection is prone to loosening, affecting structural reliability and product stability. Second, the keyed structure is inconvenient to disassemble and assemble, requiring significant assembly time and hindering after-sales maintenance. Third, the fixed exit angle cannot meet diverse cable exit requirements, necessitating multiple connector models with different exit angles, leading to a large variety of products and components and incurring substantial management and material costs. Fourth, the fixed exit angle limits product versatility; without spare parts, prolonged maintenance and replacement times are required, reducing utilization. Utility Model Content

[0003] To address one or more of the aforementioned problems, this utility model provides a detachable power swapping connector with adjustable cable outlet angle.

[0004] According to one aspect of the present invention, a detachable power swapping connector with adjustable cable outlet angle includes:

[0005] The battery swapping body includes a high-voltage connector socket. The socket housing of the socket is integrally formed and connected to multiple connector tubes and a protruding screw hole block. Multiple vertical threaded holes of the screw hole block surround the connector tubes, and the centers of the multiple threaded holes are located on a concentric circle of the connector tubes.

[0006] The high-voltage connector plug part has an upper connecting block integrally connected to the outer end of the vertical tube of the plug shell. The upper connecting block is provided with at least one angle adjustment through hole. The center distance between the angle adjustment through hole and the vertical tube is equal to the center distance between the threaded connecting hole and the plug tube. The plug part is sleeved on the front end of the high-voltage wire harness.

[0007] When the plug is inserted into the socket, the vertical tube sleeve is connected to the outside of the connector and the upper connecting block is attached to the screw hole block. The first threaded part passes through the angle adjustment through hole and connects to the threaded connecting hole, so that the plug can be detachably connected to the socket and the high voltage wire harness outlet angle can be adjusted.

[0008] In some implementations, the angle adjustment through hole is a circular through hole, through which the first threaded component passes and connects to the threaded connecting hole, so that the exit angle of the high-voltage wire harness can be adjusted in stages according to the set angle of the threaded connecting hole relative to the plug tube.

[0009] In some embodiments, the first reinforcing ribs at both ends of the upper connecting block are integrally connected to the outer peripheral wall of the vertical pipe, and the nut of the first threaded part is located in the U-shaped groove between the two first reinforcing ribs.

[0010] In some embodiments, the adjusting through hole is a crescent-shaped arc-shaped hole, with the arc-shaped guide line at the center of the arc-shaped hole and the vertical tube arranged at the same center, and the distance between the arc-shaped guide line and the vertical tube is equal to the center distance between the threaded connecting hole and the insertion pipe.

[0011] In some embodiments, the arc-shaped hole is a stepped arc through hole, the first threaded part is an internal hexagon screw, the upper stepped hole of the arc-shaped hole and the nut of the internal hexagon screw are in a small clearance fit, and the lower stepped hole and the stud of the internal hexagon screw are in a small clearance fit.

[0012] In some implementations, the two ends of the upper connecting block are symmetrical about the center line of the vertical pipe and the rear wall and the front wall of the vertical pipe are coplanar.

[0013] The upper connecting block is also connected to the two sides of the front end of the vertical pipe by two reinforcing ribs.

[0014] In some implementations, the insertion interface between the screw hole block and the insertion tube is connected to the vertical tube with a small gap;

[0015] Alternatively, the inner end face of the screw hole block is an arc surface, the insertion interface is an annular insertion port, and the small gap between the inner wall of the vertical tube and the outer wall of the vertical tube is connected to the arc surface.

[0016] In some implementations, a plurality of threaded connecting holes are arranged in a circumferential array on the outer wall of the insertion pipe.

[0017] In some embodiments, a power terminal is fixedly sleeved inside the connector tube, the connecting end plate of the high-voltage wire harness is located at the upper end of the vertical tube, and the second threaded component passes through the first through hole of the connecting end plate to connect to the end face threaded hole of the power terminal.

[0018] In some embodiments, the upper end face of the vertical tube is provided with a mounting screw hole, and the third threaded component is threaded to connect to the mounting screw hole.

[0019] The advantages of this adjustable-angle detachable battery swapping connector are as follows: First, the connector uses a dual-fixation method combining a vertical tube and a plug tube sleeve with threaded connections, resulting in high connection tightness, reliability, and stability. Second, the connector's combination of plug-in and threaded connections facilitates easy assembly and disassembly, reduces assembly time, lowers costs, and simplifies manufacturing while maintaining the connector's original size and dimensions. Third, the connector features an adjustable-angle structure; one product model can directly rotate the angle-adjusting through-hole and multiple threaded connection holes to adapt to various cable exit angles, significantly reducing the variety of products and components, and effectively lowering management and material costs. Fourth, the connector's detachable and angle-adjustable structure offers strong versatility, facilitates after-sales maintenance, eliminates the need for spare parts of various models, and allows for quick matching, maintenance, and replacement, providing significant after-sales advantages and extending equipment lifespan. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of a split-type power swapping connector with adjustable cable outlet angle according to embodiment (I) of this utility model.

[0021] Figure 2 for Figure 1 A three-dimensional schematic diagram of the plug housing shown;

[0022] Figure 3 This is a three-dimensional schematic diagram of a split-type power swapping connector with adjustable cable outlet angle according to embodiment (II) of this utility model.

[0023] Figure 4 for Figure 3 A cross-sectional view of the battery swapping connector shown.

[0024] Figure 5 for Figure 4 A three-dimensional schematic diagram of the socket housing shown;

[0025] Figure 6 for Figure 4 A three-dimensional schematic diagram of the plug housing shown;

[0026] Battery swapping unit 00;

[0027] Socket section 01, socket housing 1, floating inner plate 10, plug tube 100, screw hole block 101, threaded connecting hole 102, arc surface 103, plug interface 104, outer shell 11, power terminal 4, end face screw hole 41, low voltage terminal assembly 8;

[0028] Plug part 02, plug shell 2, vertical tube 20, upper connecting block 21, angle adjustment through hole 22, second reinforcing rib plate 23, mounting screw hole 24, horizontal tube 25, first reinforcing rib plate 26, U-shaped groove 27, first threaded part 3, shielding part 5, end sealing part 6, third threaded part 7, tail cap 9.

[0029] High-voltage wiring harness 03, connecting end plate 031, second threaded part 032, first through hole 033. Detailed Implementation

[0030] The present invention will now be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to the directions in the accompanying drawings, while the terms "inner" and "outer" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0031] Figures 1 to 6 A schematic diagram illustrates a detachable power swapping connector with adjustable cable outlet angle according to one embodiment of the present invention. As shown in the figure, this detachable power swapping connector with adjustable cable outlet angle includes:

[0032] The battery swapping body 00 includes a high-voltage connector socket part 01. The socket shell 1 of the socket part 01 is integrally formed and connected to multiple plug tubes 100 and a protruding screw hole block 101. Multiple vertical threaded connecting holes 102 of the screw hole block 101 surround the plug tubes 100, and the center of the multiple threaded connecting holes 102 is located on a concentric circle of the plug tubes 100.

[0033] The high-voltage connector plug part 02, the plug shell 2 of the plug part 02 is integrally connected to the upper connecting block 21 at the outer end of the vertical tube 20. The upper connecting block 21 is provided with at least one angle adjustment through hole 22. The center distance between the angle adjustment through hole 22 and the vertical tube 20 is equal to the center distance between the threaded connecting hole 102 and the plug tube 100. The plug part 02 is sleeved on the front end of the high-voltage wire harness 03.

[0034] When the plug part 02 is inserted into the socket part 01, the vertical tube 20 is sleeved on the plug tube 100 and the upper connecting block 21 is attached to the screw hole block 101. The first threaded part 3 passes through the angle adjustment through hole 22 and connects to the threaded connecting hole 102, so that the plug part 02 can be detachably connected to the socket part 01 and the high voltage wire harness 03 can be adjusted at the outlet angle.

[0035] This type of adjustable-angle, detachable battery swapping connector features a socket housing 1 and a plug housing 2. The adjustable angle and threaded connection 102 of the screw block 101 enable the adjustment of the cable outlet angle and allow for detachable separation. Its advantages are: firstly, the connector utilizes a vertical tube 20 and a plug tube 100, combined with a threaded connection for a double-fixed structure, resulting in high connection tightness, high reliability, and good stability; secondly, the connector employs a combination of plug-in and threaded connections, facilitating easy assembly and disassembly, reducing assembly time, lowering costs, and simplifying manufacturing, while maintaining a stable connection. The connector has several advantages: 1) It maintains the original volume and dimensions of the connector; 2) It features an adjustable cable exit angle structure, allowing one product model to directly rotate the angle adjustment through-hole 22 and multiple threaded connection holes 102 to match different cable exit angles and adapt to various cable exit scenarios, significantly reducing the number of products and components, and effectively lowering management and material costs; 3) The connector's detachable and angle-adjustable structure offers strong versatility and facilitates after-sales maintenance. It eliminates the need for spare parts of various models, enabling rapid matching, maintenance, and replacement, providing significant after-sales advantages and extending equipment lifespan.

[0036] Furthermore, such as Figures 1 to 2 As shown, the angle adjustment through hole 22 is a circular through hole. The first threaded component 3 passes through the circular through hole and connects to the threaded connecting hole 102, so that the outlet angle of the high-voltage wire harness 03 can be adjusted in stages according to the set angle of the threaded connecting hole 102 relative to the plug tube 100. Its advantages are: the structure is simple and the outlet angle adjustment accuracy is high.

[0037] Preferred, such as Figures 1 to 2 As shown, the first reinforcing ribs 26 at both ends of the upper connecting block 21 are integrally connected to the outer peripheral wall of the vertical pipe 20, and the nut of the first threaded part 3 is located in the U-shaped groove 27 between the two first reinforcing ribs 26. Its beneficial effect is that the reinforcing ribs are set at the load-bearing points, which can improve the overall structural strength.

[0038] Furthermore, such as Figures 3 to 6 As shown, the angle-adjusting through-hole 22 is a crescent-shaped, arc-shaped hole. The arc-shaped guide line at the center of the arc-shaped hole and the vertical tube 20 are concentrically positioned, and the distance between the arc-shaped guide line and the vertical tube 20 is equal to the center distance between the threaded connecting hole 102 and the insertion tube 100. Its beneficial effects are: the arc-shaped hole connects to multiple different threaded connecting holes 102, enabling stepless left and right adjustment of each threaded connecting hole 102. This means that different connection positions of the arc-shaped hole can be directly rotated to achieve different cable exit angles to adapt to various cable exit scenarios, covering 360° cable exit angle requirements. This significantly reduces the number of product and component types, effectively reducing management and material costs.

[0039] Preferred, such as Figures 3 to 6As shown, the arc-shaped hole is a stepped arc through hole, and the first threaded component 3 is an internal hexagon screw. The upper stepped hole of the arc-shaped hole and the nut of the internal hexagon screw have a small clearance fit, and the lower stepped hole and the stud of the internal hexagon screw have a small clearance fit. Its advantages are: the stepped arc through hole and the internal hexagon screw design can further reduce the product size and facilitate the placement and arrangement of other components.

[0040] Furthermore, such as Figures 1 to 6 As shown, the two ends of the upper connecting block 21 are symmetrical about the center line of the vertical tube 20, and the rear wall and the front wall of the vertical tube 20 are coplanar and coincident. Its beneficial effect is that the structure further optimizes the size and volume of the components, making the equipment compact.

[0041] Preferred, such as Figure 6 As shown, the upper connecting block 21 is also connected to the two ends of the front end of the vertical pipe 20 by two second reinforcing ribs 23. The beneficial effect is that the second reinforcing ribs 23 improve the structural strength and further improve the stability of the equipment.

[0042] Furthermore, the insertion interface 104 between the screw hole block 101 and the insertion tube 100 is connected to the vertical tube 20 with a small gap. Preferably, the inner end face of the screw hole block 101 is an arc surface 103, the insertion interface 104 is an annular insertion port, and the inner wall of the vertical tube 20 is connected to the outer wall of the vertical tube 20 with a small gap, while the outer wall is connected to the arc surface 103 with a small gap. The beneficial effect is that this arrangement enables double-sleeve positioning, improving the connection accuracy and overall strength of the structure.

[0043] Furthermore, such as Figures 1 to 6 As shown, a plurality of threaded connecting holes 102 are arranged in a circumferential array on the outer wall of the insertion tube 100.

[0044] The floating inner plate 10 of the socket housing 1 is symmetrically provided with two vertical insertion tubes 100. The screw hole blocks 101 are vertically separated into a side end block, a front end block, and a middle end block. The side end block and the front end block are provided with at least one threaded connecting hole 102, and the middle end block is symmetrically provided with several threaded connecting holes 102. Its advantages are: the structure is simple and compact.

[0045] Furthermore, such as Figure 4 As shown, the power terminal 4 is fixedly sleeved inside the connector 100. The connecting end plate 031 of the high-voltage wire harness 03 is located at the upper end of the vertical tube 20. The second threaded component 032 passes through the first through hole 033 of the connecting end plate 031 and connects to the end face screw hole 41 of the power terminal 4. This allows the high-voltage wire harness 03 and the power terminal 4 to be detachably and rotatably connected. Preferably, the upper end face of the vertical tube 20 is provided with a mounting screw hole 24, and the third threaded component 7 is threaded into the mounting screw hole 24, facilitating the connection between the power terminal 4 and the high-voltage wire harness 03. Its advantages are: this arrangement facilitates the detachable installation and fixing of the connector, as well as angular rotation operations.

[0046] Preferably, the horizontal tube 25 of the plug housing 2 is further provided with a shielding element 5 for the front end of the high-voltage wiring harness 03, and an end seal 6 and a tail cap 9 are provided at the rear end. The beneficial effect is that this arrangement has a good sealing and shielding effect.

[0047] Preferably, the outer shell 11 and the floating inner plate 10 of the socket housing 1 are vertically floatingly connected at the four corners by a vertical spring assembly, and are horizontally and vertically floatingly connected by four inclined springs on the horizontal plane.

[0048] The housing 11 is also provided with a vertical guide sleeve and is equipped with PE terminals and low-voltage terminal assembly 8.

[0049] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. A split battery swap connector with adjustable wire exit angle, characterized in that, The application relates to a high-voltage connector. The high-voltage connector comprises a high-voltage connector socket part (00) and a high-voltage connector plug part (02). When the plug part (02) is connected to the socket part (01), the vertical pipe (20) is connected to the plug pipe (100) and the upper connecting block (21) is connected to the screw hole block (101), the first threaded part (3) is connected to the threaded connecting hole (102) through the angle-adjusting through hole (22), the plug part (02) is detachably connected to the socket part (01), and the outlet angle of the high-voltage wire harness (03) can be adjusted. The angle-adjusting through hole (22) is a circular through hole, the first threaded part (3) is connected to the threaded connecting hole (102) through the circular through hole, and the outlet angle of the high-voltage wire harness (03) can be adjusted according to the set angle of the threaded connecting hole (102) relative to the plug pipe (100).

2. The battery swapping connector according to claim 1, characterized in that, The upper connecting block (21) is connected to the outer wall of the vertical pipe (20) through the first reinforcing rib plates (26) at both ends of the upper connecting block (21), and the nut of the first threaded part (3) is located in the U-shaped groove (27) between the two first reinforcing rib plates (26).

3. The battery swapping connector according to claim 2, characterized in that, The angle-adjusting through hole (22) is a crescent-shaped arc waist hole, the arc guide line at the center of the arc waist hole is arranged at the same center as the vertical pipe (20), and the distance between the arc guide line and the vertical pipe (20) is equal to the center distance between the threaded connecting hole (102) and the plug pipe (100).

4. The battery swapping connector according to claim 1, characterized in that, The arc waist hole is a stepped arc through hole, the first threaded part (3) is a hexagonal screw, the upper step hole of the arc hole is matched with the nut of the hexagonal screw in a small gap, and the lower step hole is matched with the screw column of the hexagonal screw in a small gap.

5. The battery swapping connector according to claim 4, characterized in that, The upper connecting block (21) is symmetrical about the center line of the vertical pipe (20) and the rear wall of the upper connecting block (21) is coplanar with the front end wall of the vertical pipe (20).

6. The battery swapping connector of claim 4, wherein, The upper connecting block (21) is connected to the front end of the vertical pipe (20) through the two second reinforcing rib plates (23) at both ends of the upper connecting block (21). The plug pipe (100) and the screw hole block (101) are connected in a small gap.

7. The battery swapping connector of claim 1, wherein, The inner end surface of the screw hole block (101) is an arc surface (103), the plug pipe (100) and the screw hole block (101) are connected in a small gap, the outer wall of the vertical pipe (20) is connected to the inner wall of the vertical pipe (20) in a small gap, and the outer wall is connected to the arc surface (103) in a small gap. The threaded connecting holes (102) are arranged in a circumferential array on the outer wall of the plug pipe (100).

8. The battery swapping connector of claim 1, wherein, ​ 9. The battery swap connector according to any one of claims 1 to 8, characterized in that, The plug-in pipe (100) is fixed with a sleeve power terminal (4), and the connecting end plate (031) of the high-voltage wire harness (03) is located on the upper end of the vertical pipe (20). The second threaded member (032) passes through the first through hole (033) of the connecting end plate (031) to connect the end face screw hole (41) of the power terminal (4).

10. The battery swap connector of claim 9, wherein, The upper end face of the vertical pipe (20) is provided with a mounting screw hole (24), and the third threaded member (7) is threadedly connected with the mounting screw hole (24).

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