High-voltage box with liquid cooling heat dissipation and dehumidification functions
The high-voltage box design, which combines liquid cooling and dehumidification, solves the problems of low heat dissipation efficiency and condensation, achieving efficient heat dissipation and dehumidification, and protecting electrical insulation performance and component life.
Patent Information
- Application Number
- CN202423256442.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-29
AI Technical Summary
Existing high-voltage boxes have low heat dissipation efficiency, making it difficult to control the internal temperature, especially in high-temperature environments. Condensation is also prone to occur at the liquid cooling plates and cooling pipe joints, leading to a decrease in electrical insulation performance and metal corrosion, which affects the lifespan of components.
The design combines liquid cooling and dehumidification, employing a dual heat dissipation method of high-pressure box radiator and liquid cooling plate, combined with dehumidification heat dissipation air duct and fan system to achieve efficient heat dissipation and dehumidification, preventing condensation.
It improves heat dissipation efficiency, reduces humidity inside the high-voltage box, prevents condensation, protects electrical insulation performance, extends component life, and reduces maintenance costs.
Smart Images

Figure CN223858669U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to energy storage equipment technical field, specifically, relate to a liquid cooling heat dissipation and with high voltage box of dehumidification function. BACKGROUND
[0002] With the rapid development of energy storage technology, chemical energy storage cabinet as the key equipment of energy storage and conversion, in the energy storage system, high voltage box as the core component of battery pack current input and output control and protection, integrated a large number of control and protection devices. With the increase of energy storage system power density and energy demand, the type and quantity of internal devices of high voltage box are also increasing.
[0003] In the current energy storage system, the heat dissipation of high voltage box mainly depends on the heat exchange of the surface of the box, and this mode has low heat dissipation efficiency. Especially in the case of high external temperature, the internal temperature of the high voltage box is difficult to control effectively, and the internal fan cannot completely discharge the heat in the high voltage box, resulting in overheating of the device, affecting its performance and service life. And due to the structural characteristics of liquid-cooled battery pack and cooling pipeline, the cooling circuit cannot be completely insulated and wrapped, and condensation phenomenon is easy to occur at the position of liquid cooling plate and the joint of cooling pipeline. Condensation not only leads to the decline of electrical insulation performance, increases the risk of short circuit, but also may accelerate the electrochemical corrosion of metal and shorten the service life of components. SUMMARY
[0004] The utility model provides a liquid cooling heat dissipation and with high voltage box of dehumidification function, it can solve the problem that the heat dissipation of existing high voltage box depends on the heat exchange of the surface of the box, in the case of high external temperature, the internal temperature of the high voltage box is difficult to control effectively, and condensation phenomenon is easy to occur at the position of liquid cooling plate and the joint of cooling pipeline, leading to the decline of electrical insulation performance, increasing the risk of short circuit, and may accelerate the electrochemical corrosion of metal and shorten the service life of components.
[0005] According to the utility model discloses a liquid cooling heat dissipation and with high voltage box of dehumidification function, it includes: high voltage box body, high voltage box body includes high voltage box main part, and set up dehumidification heat dissipation part at the high voltage box main part one side outer wall place, the inside of high voltage box main part is provided with the installation cavity for installing electronic component, and the installation cavity is communicated with the installation mouth of high voltage box main part one side outer wall place, dehumidification heat dissipation part includes the radiator assembly of setting up at the installation mouth and the dehumidification heat dissipation air duct assembly for blowing the outside air to the radiator, and dehumidification heat dissipation air duct assembly covers on the radiator assembly.
[0006] Through dehumidification heat dissipation part in the utility model, integrate heat dissipation and dehumidification function, reduce external equipment demand, improve space utilization.
[0007] The heat dissipation efficiency is improved by the heat dissipation component through heat conduction and convection, and the heat dissipation component is used for dissipating heat through heat conduction and convection, and the heat dissipation efficiency is improved.
[0008] In the utility model, the heat dissipation component includes a high-voltage box radiator arranged at the mounting port, and a high-voltage box liquid cooling plate fixedly connected with the high-voltage box radiator, the high-voltage box radiator is provided with first heat dissipation teeth extending into the mounting cavity, and the high-voltage box liquid cooling plate is provided with second heat dissipation teeth facing the outside of the high-voltage box body.
[0009] The heat dissipation efficiency is improved by the heat dissipation component through heat conduction and convection, and the heat dissipation component is used for dissipating heat through heat conduction and convection, and the heat dissipation efficiency is improved.
[0010] In the utility model, the first heat dissipation teeth are provided with an internal heat dissipation fan for blowing out heat in the mounting cavity on the side away from the high-voltage box liquid cooling plate.
[0011] The internal heat dissipation fan is arranged, air in the mounting cavity can be blown to the heat dissipation teeth of the high-voltage box radiator, and when the internal environment temperature of the high-voltage box is higher than the temperature of the high-voltage box liquid cooling plate, the high-voltage box liquid cooling plate can continuously cool the inside of the high-voltage box.
[0012] In the utility model, the high-voltage box liquid cooling plate is fixedly connected with a high-voltage box liquid cooling pipeline arranged along the length direction of the high-voltage box body, and the high-voltage box liquid cooling pipeline is connected with an external cooling loop on the side away from the high-voltage box liquid cooling plate.
[0013] The high-voltage box liquid cooling pipeline is arranged, the cooling liquid circulates in the high-voltage box liquid cooling plate, continuous heat dissipation is realized, the external cooling loop can provide low-temperature cooling liquid, and the heat dissipation capacity of the high-voltage box liquid cooling plate is maintained.
[0014] In the utility model, the heat dissipation and heat dissipation air duct component includes a dehumidification air cover fixedly connected with the side wall of the high-voltage box body, a dehumidification circulating fan is arranged at the end of the dehumidification air cover away from the high-voltage box liquid cooling pipeline, an air outlet is arranged at the end of the dehumidification air cover close to the high-voltage box liquid cooling pipeline, the dehumidification air cover and the high-voltage box body form an air duct for the dehumidification circulating fan to blow air to the side of the air outlet.
[0015] The dehumidification air duct assembly is characterized in that: the dehumidification air duct assembly comprises a dehumidification air cover, a high-voltage box main body, a dehumidification circulating fan, a high-voltage box liquid cooling plate, an air heater and a high-voltage box upper cover.
[0016] In the utility model, the dehumidification air duct assembly further comprises an air heater arranged at a position close to the dehumidification circulating fan on the outer wall of one side of the high-voltage box main body, and the air heater is located between the dehumidification circulating fan and the high-voltage box liquid cooling plate.
[0017] Through the arrangement of the air heater, the air blown by the dehumidification circulating fan can be heated, and the residual condensation on the second heat dissipation tooth can be blown dry when the heated air contacts the high-voltage box liquid cooling plate radiator, so that the dehumidification effect is effectively improved, and the dehumidification efficiency is increased.
[0018] In the utility model, one side of the mounting cavity is provided with an opening communicating with the mounting cavity, and the opening is provided with a high-voltage box upper cover for closing the mounting cavity.
[0019] Through the arrangement of the high-voltage box upper cover, the mounting cavity is closed, the internal electronic components are protected from the influence of the external environment, dust and moisture are prevented from entering the inside of the mounting cavity, and the mounting cavity is convenient to open for maintenance and repair.
[0020] In the utility model, the dehumidification air cover top is arranged in parallel with the high-voltage box upper cover, and the dehumidification air cover bottom is arranged in an inclined manner, and the inclination direction is along the direction close to the high-voltage box liquid cooling pipeline.
[0021] Through the inclined arrangement of the dehumidification air cover, the condensate water can be collected, the damage of the system caused by the accumulated water is prevented, the need for manual intervention is reduced, and the maintenance cost is reduced.
[0022] In the utility model, the dehumidification air cover bottom is provided with a drain port close to the air outlet.
[0023] Through the arrangement of the drain port, when the condensation phenomenon occurs on the high-voltage box liquid cooling plate heat dissipation tooth, the condensate water will gradually increase and drop on the dehumidification air cover due to gravity, the dehumidification air cover bottom is an inclined surface, the condensate water can be collected and discharged through the dehumidification air cover bottom drain port to realize the dehumidification function. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic view of the high-voltage box with liquid cooling and dehumidification function.
[0025] Figure 2A front view of a high-pressure chamber with liquid cooling and dehumidification functions.
[0026] Figure 3 This is a schematic diagram of the interior of the high-voltage box.
[0027] Figure 4 This is a schematic diagram of the dehumidification and heat dissipation section.
[0028] Figure 5 This is a schematic diagram of the heat sink assembly.
[0029] Figure 6 This is a schematic diagram of a dehumidification and heat dissipation air duct assembly.
[0030] Figure 7 This is a schematic diagram of the main body of the high-voltage box. Detailed Implementation
[0031] To further understand the content of this utility model, a detailed description of the utility model is provided in conjunction with the embodiments. It should be understood that the embodiments are merely illustrative and not limiting of the utility model.
[0032] Example 1
[0033] like Figures 1-7 As shown, this embodiment provides a high-voltage box with liquid cooling and dehumidification function, which includes: a high-voltage box body 100, the high-voltage box body 100 including a high-voltage box main body 200 and a dehumidification and heat dissipation part 300 disposed on one side of the outer wall of the high-voltage box main body 200; the high-voltage box main body 200 is provided with an installation cavity 210 for installing electronic components inside, and the high-voltage box main body 200 is provided with an installation port 220 communicating with the installation cavity 210 on the outer wall of the side of the high-voltage box main body 200 near the dehumidification and heat dissipation part 300; the dehumidification and heat dissipation part 300 includes a heat sink assembly 310 disposed at the installation port 220 and a dehumidification and heat dissipation air duct assembly 320 for blowing external air to the heat sink assembly (310); the dehumidification and heat dissipation air duct assembly 320 covers the heat sink assembly 310.
[0034] The dehumidification and heat dissipation unit 300 in this embodiment integrates heat dissipation and dehumidification functions, reducing the need for external equipment and improving space utilization.
[0035] In this embodiment, the radiator assembly 310 dissipates heat through heat conduction and convection, thereby improving heat dissipation efficiency. The dehumidifying and heat dissipation duct assembly 320 guides external airflow through the radiator assembly 310 to achieve dehumidification while enhancing heat dissipation.
[0036] In this embodiment, the heat sink assembly 310 includes a high-pressure tank heat sink 311 arranged at the mounting port 220, and a high-pressure tank liquid cooling plate 312 fixedly connected with the high-pressure tank heat sink 311. The high-pressure tank heat sink 311 is provided with first heat dissipation teeth 313 extending into the mounting cavity 210, and the high-pressure tank liquid cooling plate 312 is provided with second heat dissipation teeth 314 facing the outside of the high-pressure tank body 200.
[0037] By the way of combining the high-pressure tank heat sink 311 and the high-pressure tank liquid cooling plate 312 in this embodiment, double heat dissipation is achieved. The first heat dissipation teeth 313 extend into the inside of the mounting cavity 210 to directly absorb the heat generated by the electronic components, and the second heat dissipation teeth 314 face the outside of the high-pressure tank to facilitate heat exchange with the external air, thereby enhancing the heat dissipation effect. In addition, when condensation occurs, the condensation will appear on the second heat dissipation teeth 314 and will fall due to the effect of gravity, thereby reducing the humidity.
[0038] In this embodiment, the side of the first heat dissipation teeth 313 away from the high-pressure tank liquid cooling plate 312 is provided with an internal heat dissipation fan 230 for blowing out the heat in the mounting cavity 210.
[0039] By the arrangement of the internal heat dissipation fan 230 in this embodiment, the air in the mounting cavity 210 can be blown onto the first heat dissipation teeth 313 of the high-pressure tank heat sink 311. Since the high-pressure tank liquid cooling plate 312 is in close contact with the high-pressure tank heat sink 311, when the internal temperature of the high-pressure tank is higher than the temperature of the high-pressure tank liquid cooling plate 312, the high-pressure tank liquid cooling plate 312 can continuously cool the inside of the high-pressure tank.
[0040] In this embodiment, the high-pressure tank liquid cooling plate 312 is fixedly connected with a high-pressure tank liquid cooling pipe 315 arranged along the length direction of the high-pressure tank body 200. The side of the high-pressure tank liquid cooling pipe 315 away from the high-pressure tank liquid cooling plate 312 is connected with an external cooling loop.
[0041] By the arrangement of the high-pressure tank liquid cooling pipe 315 in this embodiment, the cooling liquid is ensured to circulate in the high-pressure tank liquid cooling plate 312 to achieve continuous heat dissipation. The external cooling loop can provide low-temperature cooling liquid to maintain the heat dissipation capacity of the high-pressure tank liquid cooling plate 312.
[0042] In this embodiment, the dehumidification and heat dissipation air duct assembly 320 includes a dehumidification air cover 321 fixedly connected with the side outer wall of the high-pressure tank body 200. The end of the dehumidification air cover 321 away from the high-pressure tank liquid cooling pipe 315 is provided with a dehumidification circulating fan 322, and the end of the dehumidification air cover 321 close to the high-pressure tank liquid cooling pipe 315 is provided with an air outlet 323 for blowing out the air blown by the dehumidification circulating fan 322. The dehumidification air cover 321 and the side of the high-pressure tank body 200 form an air duct for the air blown by the dehumidification circulating fan 322 to blow to the side of the air outlet 323.
[0043] The dehumidification air cover 321 in the embodiment forms an air duct on one side of the high-voltage box body 200 with the high-voltage box body 200, which is used for the dehumidification circulating fan 322 to blow air to the air outlet 323 side, guides the external air to flow through the high-voltage box liquid cooling plate 312, and realizes the dehumidification function; the dehumidification circulating fan 322 provides power to accelerate the flow of external air and improve the dehumidification efficiency; the air outlet 323 discharges air to keep the air in the air duct circulating, realizes the high-efficiency dehumidification effect, reduces the humidity in the high-voltage box, and effectively prevents the occurrence of condensation.
[0044] In the embodiment, the dehumidification and heat dissipation air duct assembly 320 further comprises an air heater 324 arranged at a position close to the dehumidification circulating fan 322 on the outer wall of one side of the high-voltage box body 200, and the air heater 324 is located between the dehumidification circulating fan 322 and the high-voltage box liquid cooling plate 312.
[0045] Through the arrangement of the air heater 324 in the embodiment, the air blown by the dehumidification circulating fan 322 can be heated, and then when the heated air contacts the high-voltage box liquid cooling plate 312, the residual condensation on the second heat dissipation teeth 341 can be blown dry, effectively improving the dehumidification effect and increasing the dehumidification efficiency.
[0046] In the embodiment, one side of the mounting cavity 210 is provided with an opening 240 communicating with the mounting cavity 210, and the high-voltage box upper cover 250 for closing the mounting cavity 210 is arranged at the opening 240.
[0047] Through the arrangement of the high-voltage box upper cover 250 in the embodiment, the mounting cavity 210 is closed to protect the internal electronic components from the external environment, prevent dust, moisture and the like from entering the inside of the mounting cavity 210, and facilitate opening of the mounting cavity 210 for maintenance and repair.
[0048] In the embodiment, the dehumidification air cover 321 is arranged in parallel with the high-voltage box upper cover 250 at the top, and the dehumidification air cover 321 is arranged in an inclined manner at the bottom, and the inclination direction is along the direction close to the high-voltage box liquid cooling pipeline 315.
[0049] Through the inclined arrangement of the dehumidification air cover 321 in the embodiment, the condensate water can be collected, the damage of water accumulation to the system is prevented, the need for manual intervention is reduced, and the maintenance cost is reduced.
[0050] In the embodiment, the dehumidification air cover 321 is arranged in parallel with the high-voltage box upper cover 250 at the top, and the dehumidification air cover 321 is arranged in an inclined manner at the bottom, and the inclination direction is along the direction close to the high-voltage box liquid cooling pipeline 315.
[0051] Through the arrangement of the drain port 3211 in the embodiment, when condensation occurs on the heat dissipation teeth of the high-voltage box liquid cooling plate 312, the condensate water will gradually increase and drop on the dehumidification air cover 321 due to gravity, and the bottom of the dehumidification air cover 321 is an inclined surface, which can collect the condensate water and discharge it through the drain port 3211 at the bottom of the dehumidification air cover 321 to realize the dehumidification function.
[0052] The high-voltage box with liquid cooling heat dissipation and dehumidification function in the embodiment can blow the air in the high-voltage box to the high-voltage box radiator 311 when the electronic components in the high-voltage box generate heat, and the high-voltage box liquid cooling plate 312 is in close contact with the high-voltage box radiator 311. When the temperature in the high-voltage box is higher than the temperature of the high-voltage box liquid cooling plate 312, the high-voltage box liquid cooling plate 312 is connected with the external cooling circuit, so that the low-temperature cooling liquid passes through the inside of the high-voltage box liquid cooling plate 312, and the high-voltage box liquid cooling plate 312 has the function of continuous cooling. The dehumidification air cover 321 and the high-voltage box body cover the high-voltage box radiator 311, the high-voltage box liquid cooling plate 312, the air heater 324, and the dehumidification circulating fan 322 to form an air duct. The dehumidification circulating fan 322 blows the air in the energy storage cabinet to the air heater 324 and the high-voltage box liquid cooling plate 312 in sequence. If the temperature of the air outside the high-voltage box body 100 is higher than the temperature of the high-voltage box liquid cooling plate 312, and the relative air humidity meets the condensation condition, condensation will occur on the high-voltage box liquid cooling plate 312, and the condensed water will gradually increase and drop to the dehumidification air cover 321 due to gravity. The bottom of the dehumidification air cover 321 is inclined, so that the condensed water can be collected and discharged through the drain port 3211 at the bottom of the dehumidification air cover 321 to realize the dehumidification function. Because the condensation phenomenon mainly depends on the relative air humidity and the temperature difference. When the temperature difference between the air outside the high-voltage box and the high-voltage box liquid cooling plate 312 is relatively large, and the relative air humidity is high, the air heater 324 does not need to work, and only the dehumidification circulating fan 322 and the high-voltage box liquid cooling plate 312 need to work to realize the dehumidification function. When the temperature difference between the air outside the high-voltage box and the high-voltage box liquid cooling plate 312 is not very large, and the relative air humidity outside the high-voltage box is high, the air heater 324 works, heats the air blown by the dehumidification circulating fan 322, and then the heated air contacts the high-voltage box liquid cooling plate 312 to effectively improve the dehumidification effect and increase the dehumidification efficiency.
[0053] It is easy to understand that, based on one or more embodiments provided in the present application, other embodiments can be obtained by combining, splitting, recombining, etc. of the embodiments of the present application, and these embodiments do not exceed the protection scope of the present application.
[0054] In summary, the above is only a preferred embodiment of the present application, and any changes and modifications made within the scope of the present application shall be included in the scope of the present application.
Claims
1. A high-voltage tank with liquid cooling and dehumidification, comprising a high-voltage tank body (100), characterized in that: The high-voltage box body (100) comprises a high-voltage box body (200) and a dehumidification and heat dissipation part (300) arranged at one side outer wall of the high-voltage box body (200); the high-voltage box body (200) is internally provided with a mounting cavity (210) for mounting electronic components, and one side outer wall of the high-voltage box body (200) is provided with a mounting opening (220) in communication with the mounting cavity (210); the dehumidification and heat dissipation part (300) comprises a radiator assembly (310) arranged at the mounting opening (220) and a dehumidification and heat dissipation air duct assembly (320) for blowing external air to the radiator assembly (310); and the dehumidification and heat dissipation air duct assembly (320) covers the radiator assembly (310).
2. The high-voltage tank with liquid cooling and dehumidification according to claim 1, characterized in that: The radiator assembly (310) comprises a high-voltage box radiator (311) arranged at the mounting opening (220) and a high-voltage box liquid cooling plate (312) fixedly connected with the high-voltage box radiator (311), and the high-voltage box radiator (311) is provided with first heat dissipation teeth (313) extending into the mounting cavity (210), and the high-voltage box liquid cooling plate (312) is provided with second heat dissipation teeth (314) facing the outside of the high-voltage box body (200).
3. The high-voltage tank with liquid cooling and dehumidification according to claim 2, characterized in that: The side of the first heat dissipation teeth (313) away from the high-voltage box liquid cooling plate (312) is provided with an internal heat dissipation fan (230) for blowing out heat in the mounting cavity (210).
4. The high-voltage tank with liquid cooling, heat dissipation and dehumidification function according to claim 2, characterized in that: One side of the high-voltage box liquid cooling plate (312) is fixedly connected with a high-voltage box liquid cooling pipeline (315) arranged along the length direction of the high-voltage box body (200), and the side of the high-voltage box liquid cooling pipeline (315) away from the high-voltage box liquid cooling plate (312) is connected with an external cooling loop.
5. The high-voltage tank with liquid cooling and dehumidification according to claim 4, characterized in that: The dehumidification and heat dissipation air duct assembly (320) comprises a dehumidification air cover (321) fixedly connected with one side outer wall of the high-voltage box body (200), the end of the dehumidification air cover (321) away from the high-voltage box liquid cooling pipeline (315) is provided with a dehumidification circulating fan (322), the end of the dehumidification air cover (321) close to the high-voltage box liquid cooling pipeline (315) is provided with an air outlet (323) for discharging air blown by the dehumidification circulating fan (322), and the dehumidification air cover (321) and one side of the high-voltage box body (200) form an air duct for air blown by the dehumidification circulating fan (322) to blow to the side of the air outlet (323).
6. The high-voltage tank with liquid cooling and dehumidification according to claim 5, characterized in that: The dehumidification and heat dissipation air duct assembly (320) further comprises an air heater (324) arranged at the position close to the dehumidification circulating fan (322) of one side outer wall of the high-voltage box body (200), and the air heater (324) is located between the dehumidification circulating fan (322) and the high-voltage box liquid cooling plate (312).
7. The high-voltage tank with liquid cooling, heat dissipation and dehumidification function according to claim 1, characterized in that: One side of the mounting cavity (210) is provided with an opening (240) in communication with the mounting cavity (210), and the opening (240) is provided with a high-voltage box upper cover (250) for closing the mounting cavity (210).
8. The high-pressure tank with liquid cooling and dehumidification according to claim 7, characterized in that: The dehumidification air cover (321) is arranged in parallel with the high-voltage box upper cover (250) at the top, and the bottom of the dehumidification air cover (321) is arranged in an inclined manner, and the inclination direction is along the direction close to the high-voltage box liquid cooling pipeline (315).
9. The high-voltage tank with liquid cooling and dehumidification according to claim 8, characterized in that: The bottom of the dehumidification air cover (321) is provided with a drain port (3211) close to the air outlet (323).