Whole-process quality control portable equipment for unboxing quality inspection of photovoltaic module

Abstract

The utility model discloses a whole-process quality control portable device for photovoltaic module unboxing quality inspection, which comprises a supporting pier, a base arranged above the supporting pier, a box body structure arranged above the base, a push rod fixedly arranged at one end above the base, a lifting structure arranged above the inner wall of the bottom of the box body structure, and a connecting plate structure arranged above the lifting structure. An infrared camera structure is arranged on one side above the connecting plate structure, and a display control device is arranged on the other side above the connecting plate structure. According to the utility model, the integrated operation of the processes of photovoltaic module detection, scanning recording, report output and the like can be realized, the time is saved, the efficiency is improved, the storage is convenient, and the portability is realized.

Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic module quality inspection technical field, specifically relates to a kind of full-process product control portable equipment for photovoltaic module unpacking quality inspection. BACKGROUND

[0002] Photovoltaic module is also called solar panel, and it is the core part in solar power generation system, which converts solar energy into electric energy, or stores in battery, or drives load to work.

[0003] Among them, photovoltaic module detection is an important link to ensure the performance, reliability and safety of photovoltaic power generation system, but in the actual photovoltaic module detection process, photovoltaic module needs to go through the processes of handling, plugging, detection, scanning record and output report, which needs to consume a lot of time, cannot realize integrated work, and the detection efficiency is low, and the traditional photovoltaic module detection equipment is not convenient to store, and the portability is not high, so a kind of full-process product control data analysis equipment for photovoltaic module unpacking quality inspection is needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model provides a kind of full-process product control portable equipment for photovoltaic module unpacking quality inspection to solve the technical problems in the prior art.

[0005] To solve the above technical problems, the utility model adopts the technical scheme of a kind of full-process product control portable equipment for photovoltaic module unpacking quality inspection, characterized by comprising support pier, the support pier upper side is equipped with base, the base upper side is equipped with box structure and lifting structure, the lifting structure upper side is equipped with connecting plate structure, the connecting plate structure upper side one side is equipped with infrared camera structure and display control device.

[0006] The full-process product control portable equipment for photovoltaic module unpacking quality inspection is characterized by that the number of support pier is four, and the support pier is fixedly arranged at the bottom of the base.

[0007] The full-process product control portable equipment for photovoltaic module unpacking quality inspection is characterized by that the box structure comprises a box, a hinge is connected with a door on one side of the box, a handle is fixedly arranged on the outer wall of the door, a plug is arranged on one side of the door, a locking device matched with the plug is arranged on one side of the outer wall of the box, a handle and a push rod are fixedly arranged on the top of the box, a movable wheel is arranged at each corner of the bottom of the box, and the movable wheel is a universal wheel.

[0008] The portable equipment for whole-process quality control of unpacking and quality inspection of photovoltaic modules has the characteristics that the locking device comprises a locking fixed block, a slot is formed in the locking fixed block, springs are connected to the inner walls of the slot at both ends, and pressing plates are connected to the ends of the springs.

[0009] The portable equipment for whole-process quality control of unpacking and quality inspection of photovoltaic modules has the characteristics that the lifting structure comprises a lifting cylinder.

[0010] The portable equipment for whole-process quality control of unpacking and quality inspection of photovoltaic modules has the characteristics that the connecting plate structure comprises a connecting plate, the top end of the lifting cylinder is fixedly connected to the bottom of the connecting plate, electric telescopic rods are arranged on the two sides of the connecting plate, a plurality of insertion holes are formed in the inner walls of the two sides of the box body, and the electric telescopic rods are clamped with the insertion holes.

[0011] The portable equipment for whole-process quality control of unpacking and quality inspection of photovoltaic modules has the characteristics that the infrared camera structure comprises a connecting column, the connecting column is fixedly arranged above the connecting plate, an infrared camera is connected to the top of the connecting column through a rotating shaft, one end of the rotating shaft is driven by a rotating motor, a positioning laser plate is arranged outside the infrared camera, and a plurality of laser lamps are arranged on the positioning laser plate.

[0012] The portable equipment for whole-process quality control of unpacking and quality inspection of photovoltaic modules has the characteristics that the display control device comprises a controller, a display and a printer which are controlled by the controller, the controller also controls the lifting cylinder, the rotating motor and the laser lamps, and the signal output end of the infrared camera is connected to the input end of the controller.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1、The box body structure and the push handle of the utility model are matched with each other, the box body structure can be moved to any specified position through the moving wheel, the box body structure is used for accommodating and protecting the detection device inside, and the utility model has portability.

[0015] 2、The detection device can be adjusted to a proper detection height through the lifting of the lifting cylinder, the detection device can be accommodated into the box body after the detection is completed, and the storage volume is reduced.

[0016] 3、The infrared camera of the utility model can take infrared thermal photos, is used for recording images of the front face and the back face of the photovoltaic module to be detected, and judges whether the photovoltaic module is damaged.

[0017] 4, the utility model discloses a positioning laser plate and the mutual cooperation of laser spotlight, when photovoltaic module is detected, a laser detection area will be drawn, drive rotary motor can drive infrared camera rotation and carry out angle adjustment, and controller controls laser spotlight and adjusts suitable laser detection area according to the actual size of photovoltaic module.

[0018] 5, the utility model discloses controller controls lifting cylinder, rotary motor, laser spotlight, printer and display, and display is used to receive and show the image that infrared camera shoots, and prints detection report through printer.

[0019] The technical scheme of the utility model will be described in further detail below with the drawings and examples. DRAWINGS

[0020] Fig. 1 It is the structure schematic drawing of the utility model;

[0021] Fig. 2 It is the side structure schematic drawing of the utility model;

[0022] Fig. 3 It is the front structure schematic drawing of the utility model;

[0023] Fig. 4 It is the locking device schematic drawing of the utility model;

[0024] In the drawing: 1 - support pier, 2 - base, 3 - box structure, 4 - push rod, 5 - lifting structure, 6 - connecting plate structure, 7 - infrared camera structure, 8 - display control device;

[0025] 31 - box, 32 - hinge, 33 - switch door, 34 - handle, 35 - plug block, 36 - locking device, 37 - handle, 38 - moving wheel;

[0026] 61 - connecting plate, 62 - electric telescopic rod, 63 - jack;

[0027] 71 - connecting column, 72 - infrared camera, 73 - rotary motor, 74 - positioning laser plate, 75 - laser spotlight;

[0028] 81 - controller, 82 - display, 83 - printer;

[0029] 361 - locking fixed block, 362 - slot, 363 - spring, 364 - pressing plate. DETAILED DESCRIPTION

[0030] As Figs. 1 to 4As shown, the utility model of support pier 1, support pier 1 top is equipped with base 2, base 2 top is equipped with box structure 3 and lifting structure 5, lifting structure 5 top is equipped with connecting plate structure 6, connecting plate structure 6 top one side is equipped with infrared camera structure 7 and display control device 8.

[0031] In the embodiment, the support pier 1 is four, the support pier 1 is fixed in the base 2 bottom four corners.

[0032] In the embodiment, the box structure 3 includes box 31, the box 31 one side is hinged with switch door 33 through hinge 32, the switch door 33 outer wall is fixedly provided with handle 34, the switch door 33 one side is equipped with the plug-in block 35, the box 31 outer wall one side is equipped with the locking device 36 that cooperates with plug-in block 35, the box 31 top is fixedly provided with handle 37 and push rod 4, the box 31 bottom four corners are all equipped with mobile wheel 38, the mobile wheel 38 is universal wheel.

[0033] In the embodiment, the locking device 36 includes locking fixed block 361, the locking fixed block 361 inside is provided with the insertion groove 362, the insertion groove 362 inner wall both ends are all connected with spring 363, the spring 363 end is all connected with pressing plate 364.

[0034] In the embodiment, the lifting structure 5 includes lifting cylinder.

[0035] In the embodiment, the connecting plate structure 6 includes connecting plate 61, the lifting cylinder top end and the connecting plate 61 bottom are fixedly connected, the connecting plate 61 both sides are all equipped with electric telescopic rod 62, the box 31 both sides inner wall is provided with a plurality of insertion holes 63, the electric telescopic rod 62 and the insertion hole 63 are engaged.

[0036] In the embodiment, the infrared camera structure 7 includes connecting column 71, the connecting column 71 is fixedly arranged on the connecting plate 61, the connecting column 71 top is connected with infrared camera 72 through pivot, pivot one end is driven through rotary motor 73, the infrared camera 72 outside is covered with positioning laser plate 74, the positioning laser plate 74 is equipped with a plurality of laser spotlight 75.

[0037] In the embodiment, the display control device 8 includes controller 81 and display 82 and printer 83 all controlled by controller 81, the controller 81 still controls the lifting cylinder, the rotary motor 73 and the laser spotlight 75, the signal output end of the infrared camera 72 is connected with the input end of the controller 81.

[0038] The utility model discloses when using, photovoltaic module starts detection first through the push rod 4 drive mobile wheel 38 with box body structure 3 is removed to the appropriate detection position, the box body 31 is laid flat, and the support pier 1 is supported to the box body 31 is stable, and the outward pull handle 34 takes out the plug -in block 35 from locking device 36, and the switch door 33 is opened.

[0039] The connecting plate structure 6 on the upper side is lifted by the lifting cylinder, and the connecting plate 61 is fixed by the extension rod 62 and the jack 63 after the lifting cylinder is adjusted to the appropriate detection height. The laser detection area of 1.5 meters long, 1 meter high and 1 meter wide is drawn in front by the cooperation of the positioning laser plate 74 and the laser spotlight 75. After the photovoltaic module is carried to the laser detection area, the infrared camera 72 is rotated to adjust the angle by the driving of the rotating motor 73. The laser spotlight 75 is adjusted to the appropriate laser detection area by the controller 81 according to the actual size of the photovoltaic module. Then the power is inserted into the positive and negative poles of the photovoltaic module, and then the current flowing through the photovoltaic panel is observed. The infrared camera 72 takes infrared thermal photos when detecting the photovoltaic module, which is used to record the images of the front and back of the photovoltaic module to be detected. The detection result is output by the printer 83.

[0040] After the photovoltaic module is completely detected, the extension rod 62 is retracted, the connecting plate 61 is lowered by the lifting cylinder, and the detection device can be completely stored in the box body 31. The switch door 33 is closed, the plug-in block 35 is inserted into the slot 362, the elastic deformation of the spring 363 generates elastic force to drive the pressing plate 364 to extrude and fix the plug-in block 35, the switch door 33 and the box body 31 are locked, and the box body 31 can be lifted by the handle 37.

[0041] The above is only the preferred embodiment of the utility model, and does not limit the utility model. Any simple modification, change and equivalent structure change according to the technical essence of the utility model are still within the protection scope of the utility model technical scheme.

Claims

1. A portable quality control device for the entire process of unpacking and quality inspection of photovoltaic modules, characterized in that: The application relates to a support pier (1), a base (2) is arranged above the support pier (1), a box body structure (3) and a lifting structure (5) are arranged above the base (2), a connecting plate structure (6) is arranged above the lifting structure (5), an infrared camera structure (7) and a display control device (8) are arranged on one side above the connecting plate structure (6). The box body structure (3) comprises a box body (31), a switch door (33) is hingedly connected to one side of the box body (31) through a hinge (32), a handle (34) is fixedly arranged on the outer wall of the switch door (33), an insertion block (35) is arranged on one side of the switch door (33), a locking device (36) matched with the insertion block (35) is arranged on one side of the outer wall of the box body (31), a lifting handle (37) and a push rod (4) are fixedly arranged on the top of the box body (31), and a movable wheel (38) is arranged at each corner of the bottom of the box body (31); the movable wheel (38) is a universal wheel. The locking device (36) comprises a locking fixed block (361), an insertion groove (362) is arranged in the locking fixed block (361), springs (363) are arranged at both ends of the inner wall of the insertion groove (362), and pressing plates (364) are arranged at the ends of the springs (363). 2.The full-process quality control portable device for unpacking and quality inspection of photovoltaic modules according to claim 1, characterized in that: The number of the support piers (1) is four, and the support piers (1) are fixedly arranged at the four corners of the bottom of the base (2). 3.The full-process quality control portable device for unpacking and quality inspection of photovoltaic modules according to claim 1, characterized in that: The lifting structure (5) comprises a lifting cylinder. 4.The full-process quality control portable device for unpacking and quality inspection of photovoltaic modules according to claim 3, characterized in that: The connecting plate structure (6) comprises a connecting plate (61), the top end of the lifting cylinder is fixedly connected with the bottom of the connecting plate (61), electric telescopic rods (62) are arranged on the two sides of the connecting plate (61), a plurality of insertion holes (63) are arranged on the inner walls of the two sides of the box body (31), and the electric telescopic rods (62) are clamped with the insertion holes (63). 5.The full-process quality control portable device for unpacking and quality inspection of photovoltaic modules according to claim 4, characterized in that: The infrared camera structure (7) comprises connecting columns (71), the connecting columns (71) are fixedly arranged above the connecting plate (61), an infrared camera (72) is rotatably connected between the top portions of the connecting columns (71) through a rotating shaft, one end of the rotating shaft is driven by a rotating motor (73), a positioning laser plate (74) is arranged outside the infrared camera (72), and a plurality of laser projectors (75) are arranged on the positioning laser plate (74). 6.The full-process quality control portable device for unpacking and quality inspection of photovoltaic modules according to claim 5, characterized in that: The display control device (8) comprises a controller (81), a display (82) and a printer (83) controlled by the controller (81), the controller (81) further controls the lifting cylinder, the rotating motor (73) and the laser projector (75), and the signal output end of the infrared camera (72) is connected with the input end of the controller (81).

Images