Punching die device for gold sand ball production

By designing a die-casting device for the production of chocolate balls, and utilizing forming pressure bars and forming through holes, efficient forming and transfer of chocolate balls are achieved. This solves the problem of difficulty in controlling forming standards in existing technologies and enables efficient processing for large-scale production.

CN223860125UActive Publication Date: 2026-02-03ZHAOQING WANSHUNDA FOOD MASCH MFG CO LTD
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Patent Information

Application Number
CN202520222041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-02-03
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Existing technologies cannot effectively limit the standards for shaping spherical chocolates, making it difficult to meet the needs of large-scale production.

Method used

Design a die-making device for producing chocolate balls. By setting up a die-making machine and a moving step conveyor lower plate, and cooperating with a holding plate, the chocolate balls are formed and transferred. The forming pressure bar and forming through hole are used to achieve efficient forming of chocolate balls.

Benefits of technology

It improved the processing efficiency of chocolate balls, enhanced the stability and continuity of the equipment, reduced manual intervention, and enabled the efficient production of large quantities of chocolate balls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stamping die device for gold sand ball production, which comprises a machine tool, two groups of first mounting racks are symmetrically mounted in the middle of the machine tool, a first servo motor is mounted at the bottom of each group of first mounting rack in a bolting manner, and sliding guide rails are symmetrically mounted at the upper parts of the first mounting racks; a step conveyor upper-stage plate is installed on the upper portion of the first installation frame in a bolting mode, and a step conveyor lower-stage plate is movably installed on the upper portion of the sliding guide rail. According to the whole device, a limiting plate is pressed downwards to enable a forming pressing rod to punch out a round chocolate ball corresponding to a forming through hole to complete die punching work, and it is guaranteed that the chocolate ball formed through die punching can be transferred by a moving step conveyor lower-stage plate; the step conveyor lower-stage plate and the step conveyor upper-stage plate are matched with each other, and the conveying belt is mounted on one side of the step conveyor upper-stage plate, so that a large quantity of formed round chocolate balls are conveyed out, and the processing efficiency of forming of a single chocolate ball is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of chocolate processing technology, specifically to a punching die device for producing sapphire balls. Background Technology

[0002] Chocolate products are among the high-end and most common food products in the food industry. They not only have a delicate and sweet taste but also a rich cocoa aroma. In recent years, chocolate balls have also become increasingly popular with consumers.

[0003] The current production method of spherical chocolates mainly involves freezing the filling and then pouring or soaking it to form a chocolate coating, thus creating a spherical chocolate. However, the pouring method cannot limit the shaping standards of the chocolate spheres and cannot meet the needs of large-scale production. Therefore, there is a need for a die-casting device for producing spherical chocolates. Utility Model Content

[0004] The purpose of this utility model is to provide a punching die device for producing chocolate balls. The punching die device is used to press out chocolate balls, and a movable step conveyor lower plate cooperates with a holding plate entering from the other side of the punching die box to complete the collection and transfer work, thereby improving the processing efficiency of chocolate balls and solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a punching die device for producing gold sand balls, comprising a machine tool, wherein two sets of first mounting frames are symmetrically installed in the middle of the machine tool, a first servo motor is bolted to the bottom of each set of first mounting frames, sliding guide rails are symmetrically bolted to the upper part of the first mounting frames, an upper plate of a step conveyor is bolted to the upper part of the first mounting frames, and a lower plate of a step conveyor is movably installed on the upper part of the sliding guide rails;

[0006] A die box is installed on the upper part of the machine tool, located on the side of the lower plate of the step conveyor. Two sets of second mounting brackets are symmetrically and movably installed inside the die box. A limit plate is bolted between the two sets of second mounting brackets. Several forming pressure rods are equidistantly arranged inside the limit plate. A die base plate is bolted to the lower part of the die box corresponding to the limit plate. Several forming through holes are opened inside the die base plate corresponding to each forming pressure rod.

[0007] Preferably, a second servo motor is bolted to one side of the outer surface of the machine tool, and a spindle is keyed to the output end of the second servo motor. Several sets of drive wheels are equidistantly sleeved on the outer arc surface of the spindle.

[0008] Preferably, bearings are symmetrically installed on the upper surface of the machine tool, and a set of rotating shafts are inserted into the two sets of bearings. Several sets of driven wheels are sleeved on the outer arc surface of the rotating shafts corresponding to the positions of each set of driving wheels. A conveyor belt is sleeved on the outer arc surface of the driving wheels and driven wheels.

[0009] Preferably, a set of protective boxes is installed on both sides of the machine tool corresponding to the lower plate and upper plate of the step conveyor, respectively. Each set of protective boxes has two sets of sliding grooves symmetrically opened at the top. A set of mounting plates is fixedly installed inside each set of protective boxes. A set of rotating frames is rotatably installed on the surface of the mounting plates corresponding to the two sets of sliding grooves.

[0010] Preferably, a connecting rod is fixedly installed between the two sets of rotating frames at the same horizontal position of the two sets of protective boxes, and two sets of baffles are symmetrically bolted to the outer arc surface of each set of connecting rods, and a set of top covers is bolted to the upper part of each set of protective boxes.

[0011] Preferably, two sets of rotating shafts are symmetrically installed inside the die box, and a control frame is locked to the outside of each set of rotating shafts. The second mounting frame is bolted to the bottom of the control frame. A positioning plate is provided on the upper surface of the limiting plate. The top end of the forming pressure rod extends out from inside the positioning plate, and the top end of the forming pressure rod is locked and fixed by a locking cap.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The entire device uses a downward limiting plate to cause the forming pressure rod to punch out round chocolate balls through the forming through hole, completing the die-making process. It also ensures that the formed chocolate balls can be transferred by the lower plate of the moving step conveyor. Through the cooperation of the lower and upper plates of the step conveyor and the conveyor belt installed on one side of the upper plate, the device can deliver a large number of formed round chocolate balls, greatly improving the processing efficiency of forming a single chocolate ball, enhancing the stability and continuity of the device's overall operation, significantly reducing the need for manual intervention, and improving the device's processing efficiency for chocolate balls. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;

[0016] Figure 3 This is a schematic diagram of the overall structure of the machine tool according to this utility model;

[0017] Figure 4 This is a schematic diagram of the installation structure of the baffle plate of this utility model;

[0018] Figure 5This is a schematic diagram of the installation structure of the punching die base plate of this utility model.

[0019] In the diagram: 1. Machine tool; 2. First mounting bracket; 3. First servo motor; 4. Sliding guide rail; 5. Lower plate of stepped conveyor; 6. Upper plate of stepped conveyor; 7. Second servo motor; 8. Spindle; 9. Drive wheel; 10. Bearing; 11. Rotating shaft; 12. Driven wheel; 13. Conveyor belt; 14. Protective box; 15. Slide groove; 16. Mounting plate; 17. Rotating frame; 18. Connecting rod; 19. Blocking plate; 20. Top cover; 21. Die housing; 22. Rotating shaft; 23. Control frame; 24. Second mounting bracket; 25. Limiting plate; 26. Positioning plate; 27. Locking cap; 28. Die base plate; 29. ​​Forming through hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides: a punching die device for producing gold sand balls, such as... Figures 1-5 As shown, the machine tool includes a machine tool 1. Two sets of first mounting frames 2 are symmetrically installed in the middle of the machine tool 1. A first servo motor 3 is bolted to the bottom of each set of first mounting frames 2. Sliding guide rails 4 are symmetrically bolted to the upper part of the first mounting frames 2. An upper plate 6 of a step conveyor is bolted to the upper part of the first mounting frames 2. A lower plate 5 of the step conveyor is movably installed on the upper part of the sliding guide rails 4. The first mounting frames 2 installed in the middle of the machine tool 1 limit the first servo motor 3. The first servo motor 3 drives the threaded rod connected to the output end of the first servo motor 3 through its operation, so that the threaded rod cooperates with the internal threaded sleeve installed at the bottom of the lower plate 5 of the step conveyor, thereby controlling the position of the lower plate 5 of the step conveyor and ensuring that the lower plate 5 of the step conveyor can move stably to the bottom of the die plate 28. It works in conjunction with the holding plate that enters from the other side of the die box 21 to collect and transfer the chocolate balls formed by the die.

[0022] A die box 21 is installed on the upper part of the machine tool 1, located on one side of the lower plate 5 of the step conveyor. Two sets of second mounting brackets 24 are symmetrically and movably installed inside the die box 21. A limit plate 25 is bolted between the two sets of second mounting brackets 24. Several forming pressure rods are equidistantly arranged inside the limit plate 25. A die base plate 28 is bolted to the lower part of the die box 21 corresponding to the limit plate 25. Several forming through holes 29 are opened inside the die base plate 28 corresponding to each forming pressure rod. The second mounting brackets 24 limit the limit plate 25. The forming pressure rods installed inside the limit plate 25 can cooperate with the forming through holes 29 opened inside the die base plate 28 to complete the die forming of chocolate balls. This can ensure that the device can complete the processing of a large number of chocolates at one time.

[0023] Preferably, a second servo motor 7 is bolted to one side of the outer surface of the machine tool 1. A spindle 8 is keyed to the output end of the second servo motor 7. Several sets of drive wheels 9 are equidistantly sleeved on the outer arc surface of the spindle 8. The second servo motor 7 controls the rotation of the spindle 8 to ensure that the drive wheels 9 rotate, thereby cooperating with the driven wheels 12 to drive the conveyor belt 13 to complete the feeding and transfer of the holding plate.

[0024] Furthermore, bearings 10 are symmetrically installed on the upper surface of the machine tool 1. A set of rotating shafts 11 are inserted into the two sets of bearings 10. Several sets of driven wheels 12 are sleeved on the outer arc surface of the rotating shaft 11 corresponding to the positions of each set of driving wheels 9. A conveyor belt 13 is sleeved on the outer arc surface of the driving wheels 9 and the driven wheels 12. The bearings 10 limit the rotating shaft 11. The rotating shaft 11 can control the driven wheels 12 to rotate, so that the conveyor belt 13 can complete the transfer operation of the holding plate.

[0025] Furthermore, a set of protective boxes 14 are installed on both sides of the machine tool 1 at the positions corresponding to the lower plate 5 and the upper plate 6 of the step conveyor. Each set of protective boxes 14 has two sets of sliding grooves 15 symmetrically opened at the top. A set of mounting plates 16 are fixedly installed inside each set of protective boxes 14. A set of rotating frames 17 are rotatably installed on the surface of the mounting plates 16 at the positions corresponding to the two sets of sliding grooves 15. The lower plate 5 and the upper plate 6 of the step conveyor installed in the middle of the machine tool 1 can cooperate to realize the delivery of the corresponding holding plates. At the same time, the use of the blocking plate 19 of the connecting rod 18 can be controlled by rotating the rotating frame 17, thereby better controlling the position of the holding plate and moving the auxiliary holding plate on the upper part of the lower plate 5 and the upper plate 6 of the step conveyor.

[0026] It is worth noting that a set of connecting rods 18 are fixedly installed between the two sets of rotating frames 17 at the same horizontal position of the two sets of protective boxes 14. Two sets of baffle plates 19 are symmetrically bolted to the outer arc surface of each set of connecting rods 18. A set of top covers 20 is bolted to the upper part of each set of protective boxes 14. The connecting rods 18 are used to synchronize the two sets of rotating frames 17, while the baffle plates 19 are used to block and move the holding plate to effectively limit it.

[0027] Specifically, two sets of rotating shafts 22 are symmetrically installed inside the die-casting machine housing 21. Each set of rotating shafts 22 is externally locked with a control frame 23. The second mounting frame 24 is bolted to the bottom of the control frame 23. A positioning plate 26 is provided on the upper surface of the limiting plate 25. The top of the forming pressure rod extends out from inside the positioning plate 26 and is locked and fixed by the locking cap 27. The rotating shafts 22 installed inside the die-casting machine housing 21 rotate to control the control frame 23 to raise and lower the second mounting frame 24, thereby ensuring that the bottom of the second mounting frame 24 can be pressed down into the forming through hole 29 to complete the die-casting work of the chocolate ball.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punching die device for producing gold sand balls, characterized in that: The machine tool (1) is provided with two sets of first mounting brackets (2) symmetrically installed in the middle of the machine tool (1). A first servo motor (3) is bolted to the bottom of each set of first mounting brackets (2). Sliding guide rails (4) are symmetrically bolted to the upper part of the first mounting brackets (2). An upper plate (6) of a step conveyor is bolted to the upper part of the first mounting brackets (2). A lower plate (5) of a step conveyor is movably installed on the upper part of the sliding guide rails (4). The upper part of the machine tool (1) is equipped with a punching die housing (21) on one side of the lower plate (5) of the step conveyor. Two sets of second mounting brackets (24) are symmetrically and movably installed inside the punching die housing (21). A limit plate (25) is bolted between the two sets of second mounting brackets (24). Several component forming pressure rods are equidistantly arranged inside the limit plate (25). A punching die base plate (28) is bolted to the lower part of the punching die housing (21) corresponding to the limit plate (25). Several component forming through holes (29) are opened inside the punching die base plate (28) corresponding to each component forming pressure rod.

2. The punching die device for producing gold sand balls according to claim 1, characterized in that: A second servo motor (7) is bolted to one side of the outer surface of the machine tool (1). A spindle (8) is keyed to the output end of the second servo motor (7). Several sets of drive wheels (9) are equidistantly sleeved on the outer arc surface of the spindle (8).

3. The punching die device for producing gold sand balls according to claim 2, characterized in that: The machine tool (1) is symmetrically equipped with bearings (10) on its upper surface. A set of rotating shafts (11) is inserted into the two sets of bearings (10). Several sets of driven wheels (12) are sleeved on the outer arc surface of the rotating shafts (11) corresponding to the positions of each set of driving wheels (9). A conveyor belt (13) is sleeved on the outer arc surface of the driving wheels (9) and the driven wheels (12).

4. The punching die device for producing gold sand balls according to claim 3, characterized in that: A set of protective boxes (14) are installed on both sides of the machine tool (1) at the positions corresponding to the lower plate (5) and upper plate (6) of the step conveyor. Each set of protective boxes (14) has two sets of sliding grooves (15) symmetrically opened at the top. A set of mounting plates (16) is fixedly installed inside each set of protective boxes (14). A set of rotating frames (17) is rotatably installed on the surface of the mounting plates (16) at the positions corresponding to the two sets of sliding grooves (15).

5. The punching die device for producing gold sand balls according to claim 4, characterized in that: A set of connecting rods (18) is fixedly installed between the two sets of rotating frames (17) at the same horizontal position of the two sets of protective boxes (14). Two sets of baffles (19) are symmetrically bolted to the outer arc surface of each set of connecting rods (18). A set of top covers (20) is bolted to the upper part of each set of protective boxes (14).

6. The punching die device for producing gold sand balls according to claim 5, characterized in that: The die box (21) has two sets of rotating shafts (22) symmetrically installed inside. Each set of rotating shafts (22) is externally locked with a set of control frames (23). The second mounting frame (24) is bolted to the bottom of the control frame (23). The upper surface of the limiting plate (25) is provided with a positioning plate (26). The top end of the forming pressure rod extends out from inside the positioning plate (26), and the top end of the forming pressure rod is locked and fixed by a locking cap (27).