Cotton swab head forming device

Abstract

The utility model relates to cotton swab processing equipment, in particular to a cotton swab head forming device which comprises a forming station, the forming station is provided with a conveying mechanism and a forming mechanism, the forming mechanism comprises an upper pressing wheel and a lower pressing wheel which are matched with each other, the upper pressing wheel and the lower pressing wheel are both provided with circumferential surfaces, and the circumferential surfaces of the upper pressing wheel and the lower pressing wheel are matched with each other. Convex rings which are continuous in the circumferential direction are arranged on the circumferential surfaces, the convex rings of the upper pressing wheel and the convex rings of the lower pressing wheel are arranged in a staggered mode in the axial direction or oppositely arranged in the vertical direction, the continuous convex rings are arranged on the circumferential surfaces of the upper pressing wheel and the lower pressing wheel, and the two convex rings are arranged in a staggered mode and used for forming the ear pick cotton head. The opposite arrangement is used for forming common cotton heads or gourd heads.

Description

Technical Field

[0001] This utility model relates to cotton swab processing equipment, and in particular to a cotton swab head forming device. Background Technology

[0002] Cotton swabs with cotton tips shaped like ear picks or gourds can be used for cleaning the nasal cavity and ear canals, especially for the cleaning and care of infants and young children. They are currently a hot seller in the market. Existing cotton tip forming mechanisms use upper and lower pressure rollers to squeeze and shape the cotton tip after it is rolled. Different circumferential pressure rollers need to be replaced for different shaped cotton tips, which is costly. Utility Model Content

[0003] In view of the technical problems existing in the background art, the present invention aims to provide a cotton swab head forming device, which has continuous convex rings on the circumferential surface. Two convex rings are staggered for forming ear spoon cotton heads, and oppositely arranged for forming ordinary cotton heads or gourd heads.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: the cotton swab head forming device includes a forming station, the forming station is equipped with a conveying mechanism and a forming mechanism, the forming mechanism includes a cooperating upper pressure roller and a lower pressure roller, both the upper pressure roller and the lower pressure roller have a circumferential surface, the circumferential surface is provided with a convex ring that is continuous in the circumferential direction, the convex ring of the upper pressure roller and the convex ring of the lower pressure roller are staggered in the axial direction or the convex ring of the upper pressure roller and the convex ring of the lower pressure roller are vertically opposite to each other.

[0005] In this design, the two convex rings are staggered in the axial direction, and a spoon-shaped gap is formed between the upper and lower pressure rollers. The cotton head is squeezed and formed within the gap. The two convex rings are arranged opposite each other in the vertical direction, and the cotton head enters the gap between the upper and lower pressure rollers and is squeezed and formed.

[0006] Preferably, the convex rings of the upper pressure roller and the lower pressure roller are vertically opposite each other, and a gap is formed between the convex rings of the upper pressure roller and the lower pressure roller for the cotton head to pass through, and the convex rings have shaped convex patterns.

[0007] In this design, the gourd head is formed by pressing out embossed patterns.

[0008] Preferably, both the upper pressure roller and the lower pressure roller are axially movable and adjustable on the drive shaft.

[0009] In this design, the upper and lower pressure rollers are adjusted axially to accommodate different ear spoon cotton head lengths and different ordinary cotton head or gourd-shaped cotton swab lengths.

[0010] Preferably, both the upper pressure roller and the lower pressure roller are mounted on the drive shaft, and the drive shaft is adjustable in height.

[0011] In this design, the lifting and adjusting drive shaft adjusts the gap between the upper and lower pressure rollers to accommodate cotton heads of different sizes.

[0012] Preferably, the forming station is equipped with an upper pressure plate, which is located above the conveying mechanism.

[0013] In this design, the upper pressure plate limits the cotton swab from above, maintaining the stability of the cotton swab during the forming process.

[0014] Preferably, the forming station is equipped with a guide plate, which defines the conveying direction of the conveying mechanism as from front to back. The guide plate is arranged along the front-back direction, and the front end of the guide plate is bent outward.

[0015] In this design, the guide plate aligns the cotton swabs, with the cotton tips aligned with the upper and lower pressure rollers.

[0016] Preferably, the conveying mechanism includes a chain, on which a material support block is provided, and the material support block is provided with a support rod notch.

[0017] In this design, the concave part of the support stick holds the cotton swab.

[0018] Preferably, a gear is connected to the end of the drive shaft, and the gears mesh with each other.

[0019] In this design, the upper and lower pressure rollers work together.

[0020] The beneficial effect of this utility model is that continuous raised rings are provided on the circumferential surface of the upper and lower pressure rollers. The two raised rings are staggered for forming the cotton head of the ear spoon, and are arranged opposite each other for forming ordinary cotton heads or gourd heads. Therefore, this utility model has substantial features and progress compared with the prior art. Attached Figure Description

[0021] The following description, in conjunction with the accompanying drawings, details the embodiments and working principles of this utility model.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model.

[0023] Figure 2 This is a three-dimensional structural diagram of the conveying mechanism in this utility model.

[0024] Figure 3 This is a schematic diagram of the structure in which the convex rings are staggered in the axial direction in this utility model.

[0025] Figure 4 This is a three-dimensional structural diagram of the drive shaft in this utility model.

[0026] Figure 5 This is a three-dimensional structural diagram of the mounting base in this utility model.

[0027] In the diagram: 1. Conveying mechanism; 2. Forming mechanism; 3. Upper pressure roller; 4. Lower pressure roller; 5. Circumferential surface; 6. Convex ring; 7. Drive shaft; 8. Guide plate; 9. Chain; 10. Material support block; 11. Support rod notch; 12. Gear; 13. Mounting base; 14. Mounting plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the implementation of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0029] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0030] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0031] See appendix Figure 1-5 In this embodiment, a cotton swab head forming device includes a forming station, which is equipped with an upper pressure plate, a guide plate 8, a conveying mechanism 1, and a forming mechanism 2. The upper pressure plate is located above the conveying mechanism 1, defining the conveying direction of the conveying mechanism 1 as from front to back. The guide plate 8 is arranged along the front-back direction, and the front end of the guide plate 8 is bent outward. The conveying mechanism 1 includes a chain 9, on which a material support block 10 is provided, and the material support block 10 is provided with a support rod recess 11.

[0032] The forming mechanism 2 includes a cooperating upper pressure roller 3 and a lower pressure roller 4. Both the upper pressure roller 3 and the lower pressure roller 4 have a circumferential surface 5. The circumferential surface 5 is provided with a circumferentially continuous convex ring 6. The convex ring 6 of the upper pressure roller 3 and the convex ring 6 of the lower pressure roller 4 are staggered in the axial direction or are vertically opposite to each other. A gap is formed between the convex ring 6 of the upper pressure roller 3 and the convex ring 6 of the lower pressure roller 4 for the cotton head to pass through. The convex ring 6 has forming convex patterns. Both the upper pressure roller 3 and the lower pressure roller 4 are axially movable and adjustable on a drive shaft 7. The drive shaft 7 is height adjustable and has a gear 12 connected to its end. The gears 12 mesh with each other.

[0033] In this embodiment, the chain 9 transports the cotton swabs through the guide plate 8, which guides the cotton swabs to align to the left. When the two convex rings 6 are staggered, one convex ring 6 is set on the outer side and the other on the inner side. The inner convex ring 6 causes the cotton head to be concave and form a spoon shape. The cotton head can also enter between the convex ring 6 and the circumferential surface 5 and be flattened. When the two convex rings 6 are set opposite each other, the cotton head enters between the convex rings 6 or between the circumferential surfaces 5 and is flattened. The forming convex texture on the convex ring 6 can flatten the cotton head to form a gourd head.

[0034] For cotton heads of different sizes, the upper pressure roller 3 and lower pressure roller 4 are adjusted axially, and the lifting and lowering adjustment drive shaft 7 is adjusted accordingly.

[0035] The upper pressure plate seals the groove 11 of the support rod to prevent the cotton swab from jumping out; the drive shaft 7 is provided with an adjustment groove, and the upper pressure roller 3 and the lower pressure roller 4 are slidably positioned and connected to the adjustment groove; the drive shaft 7 is supported by the mounting base 13, and the mounting base 13 is slidably positioned and connected to the mounting plate 14. The mounting plate 14 is provided with a connection hole, and the mounting base 13 is provided with a strip hole, which is a mature technology; the drive shaft 7 can be connected to the motor through a synchronous belt and a synchronous pulley; the convex ring 6 and the circumferential surface 5 are treated with a rounded transition, and the shaped convex texture can also be set on the circumferential surface 5.

[0036] The above description represents the preferred embodiment of this utility model. It should be noted that the protection scope of this utility model is not limited thereto. For those skilled in the art, various improvements, modifications, or equivalent substitutions can be made without departing from the equivalent inventive concept disclosed in this utility model, and these modifications and substitutions are also considered to be within the protection scope of this utility model.

Claims

1. A cotton swab tip forming device, characterized in that: The device includes a forming station, which is equipped with a conveying mechanism (1) and a forming mechanism (2). The forming mechanism (2) includes a cooperating upper pressure roller (3) and a lower pressure roller (4). Both the upper pressure roller (3) and the lower pressure roller (4) have a circumferential surface (5). The circumferential surface (5) is provided with a convex ring (6) that is continuous in the circumferential direction. The convex ring (6) of the upper pressure roller (3) and the convex ring (6) of the lower pressure roller (4) are staggered in the axial direction or the convex ring (6) of the upper pressure roller (3) and the convex ring (6) of the lower pressure roller (4) are arranged opposite each other in the vertical direction. A gap is formed between the upper pressure roller (3) and the lower pressure roller (4) for the cotton swab to pass through.

2. The cotton swab tip forming device as described in claim 1, characterized in that: The convex ring (6) of the upper pressure roller (3) and the convex ring (6) of the lower pressure roller (4) are arranged opposite each other in the vertical direction. A gap is formed between the convex ring (6) of the upper pressure roller (3) and the convex ring (6) of the lower pressure roller (4) for the cotton head to pass through. The convex ring (6) has shaped convex texture.

3. The cotton swab tip forming device as described in claim 1, characterized in that: Both the upper pressure roller (3) and the lower pressure roller (4) are axially movable and adjustable on the drive shaft (7).

4. The cotton swab tip forming device as described in claim 1, characterized in that: The upper pressure roller (3) and the lower pressure roller (4) are both mounted on the drive shaft (7), and the drive shaft (7) is adjustable in height.

5. The cotton swab tip forming device as described in claim 1, characterized in that: The forming station is equipped with an upper pressure plate, which is located above the conveying mechanism (1).

6. The cotton swab tip forming device as described in claim 1, characterized in that: The forming station is equipped with a guide plate (8), which defines the conveying direction of the conveying mechanism (1) as from front to back. The guide plate (8) is arranged along the front-back direction, and the front end of the guide plate (8) is bent outward.

7. The cotton swab tip forming device as described in claim 1, characterized in that: The conveying mechanism (1) includes a chain (9), on which a material support block (10) is provided, and the material support block (10) is provided with a support rod notch (11).

8. The cotton swab tip forming device as described in claim 3, characterized in that: The drive shaft (7) is connected to a gear (12) at its end, and the gears (12) mesh with each other.

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