Treatment equipment compatible with primer and plasma spraying
By designing a processing equipment compatible with primers and plasma spraying, the problem of existing equipment being unable to process simultaneously has been solved, achieving efficient and precise coating of workpiece surfaces and improving the equipment's multi-process compatibility and positioning accuracy.
Patent Information
- Application Number
- CN202422869120.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing processing equipment can only perform primer coating or plasma spraying separately, and cannot be compatible with both at the same time. This results in low efficiency and large positioning errors when transferring workpieces between different devices, thus reducing processing accuracy.
A processing device compatible with primer and plasma spraying was designed. Through a transmission component, a lifting and rotating mechanism and a processing mechanism, the workpiece is automatically switched and rotated to ensure uniform coating in all areas.
It improves the efficiency and accuracy of workpiece surface treatment, reduces positioning errors, achieves multi-process compatibility within the same equipment, and enhances the processing effect.
Smart Images

Figure CN223862083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface treatment equipment technology, and in particular to a treatment equipment compatible with primer and plasma spraying. Background Technology
[0002] To improve the bonding performance of workpieces, especially when the workpiece surface is metal or plastic, surface treatment is usually required. The general practice is to use appropriate treatment equipment to position the workpiece and then apply a primer or plasma treatment process to the workpiece surface.
[0003] Existing processing equipment typically only allows for one of two treatments: applying a primer or spraying plasma onto the workpiece surface. When the surface material of different workpieces, or even different locations on the same workpiece, is different, different processing equipment is required for surface treatment. During this process, the workpiece needs to be transferred between different equipment and repositioned after the transfer. This not only reduces processing efficiency but also easily leads to positioning errors during multiple repositionings, making it difficult to align the contours of the workpiece's surface to be coated and reducing processing accuracy. Utility Model Content
[0004] Therefore, the technical problem to be solved by this utility model is to overcome the problems of reduced processing efficiency and easy positioning errors in the prior art during multiple positioning, which leads to difficulty in aligning the contour of the workpiece to be coated and reducing the processing accuracy. Thus, a processing device compatible with primer and plasma spraying is provided.
[0005] To solve the above-mentioned technical problems, this utility model provides a processing device compatible with primers and plasma spraying, comprising:
[0006] A transmission component, which includes a second support;
[0007] A lifting and rotating mechanism includes: a positioning component, a lifting component, and a rotating component. The positioning component is movably mounted on a second support body. The rotating component is mounted on one side of the positioning component. The output end of the rotating component is connected to the output end of the lifting component. The lifting component can drive the rotating component to connect its output end to the positioning component.
[0008] The processing mechanism includes: a first driving component and a second driving component respectively disposed on the positioning mechanism, a primer component and a spraying component respectively connected to the output ends of the first driving component and the second driving component, wherein the primer component or the spraying component is used to cover the workpiece to be processed with primer or plasma.
[0009] In one embodiment of the present invention, the lifting assembly includes: a first bracket, a first lifting cylinder, and a second bracket, wherein the second bracket is movably disposed on one side of the first bracket, and the second bracket is connected to the output end of the first lifting cylinder.
[0010] In one embodiment of the present invention, the positioning assembly includes: a positioning plate, a plurality of second rotary cylinders and a second lifting cylinder, and a rotating arm. The positioning plate is used to place the workpiece to be processed. The plurality of second rotary cylinders are respectively arranged on the periphery of the workpiece to be processed. The output ends of the second lifting cylinder and the second rotary cylinder are connected. The rotating arm and the output ends of the second lifting cylinder are connected.
[0011] In one embodiment of the present invention, the rotating assembly includes: a support frame, a first rotating cylinder and a rotating frame, the support frame and a second bracket are connected, the first rotating cylinder is disposed on the second bracket, and the rotating frame and the output end of the first rotating cylinder are connected.
[0012] In one embodiment of the present invention, the first bracket is further provided with a bushing, and the second bracket is provided with a guide shaft, one end of which is movably inserted into the bushing.
[0013] In one embodiment of the present invention, a limiting component is further provided on one side of the workpiece to be processed, which includes: a third lifting cylinder and a limiting head. The limiting head is disposed on one side of the workpiece to be processed, and the limiting head is connected to the output end of the third lifting cylinder.
[0014] In one embodiment of the present invention, a detection component is further provided on one side of the workpiece to be processed, which includes: a first detection camera and a second detection camera, the first detection camera and the second detection camera being used to detect the primer and plasma, respectively.
[0015] In one embodiment of this utility model, a frame is also included. The lifting and rotating mechanism and the processing mechanism are both disposed on the frame. The frame is provided with a desktop. The second support body is disposed on the desktop. The second support body is externally connected to a conveyor line for conveying workpieces.
[0016] In one embodiment of the present invention, the first driving component and the second driving component are both two-axis driving components, and the two-axis driving components are used to drive the spraying component or the primer component along a first direction or a second direction.
[0017] In one embodiment of this utility model, the second support is arranged along a third direction, and the planes containing the first direction, the second direction, and the third direction are perpendicular to each other.
[0018] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:
[0019] The present invention discloses a processing device compatible with primer and plasma spraying. A second support in the transmission assembly supports and transports the positioning assembly, causing the workpiece to be processed to move towards the lifting and rotating mechanism. A lifting assembly drives the rotating assembly to rise, bringing it abutting against the positioning assembly. The positioning assembly is periodically disengaged from the second support. A first or second driving assembly moves the primer or spraying assembly to the workpiece, and the rotating assembly drives the workpiece to rotate, allowing the processing device to spray or prime various parts of the workpiece surface. Plasma processing and primer application are simultaneously compatible. Automatic process switching is possible according to different needs, and the positioning accuracy is higher, improving the processing effect. Attached Figure Description
[0020] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0021] Figure 1 This is a schematic diagram of the structure of the processing equipment of this utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of the processing equipment of this utility model;
[0023] Figure 3 This is a schematic diagram of the base coating mechanism of this utility model;
[0024] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model;
[0025] Figure 5 This is a schematic diagram of the lifting and rotating mechanism of this utility model;
[0026] Figure 6 This is a cross-sectional view of the lifting and rotating mechanism of this utility model;
[0027] Figure 7 This is a schematic diagram of the lifting and positioning component of this utility model;
[0028] Figure 8 This is a schematic diagram of the structure of this practical limiting component;
[0029] Figure 9 This is a structural schematic diagram of the crimping assembly of this utility model.
[0030] Instruction manual illustrations and markings: 1. Frame;
[0031] 2. Lifting and rotating mechanism; 21. First support body; 22. Positioning assembly; 23. First bracket; 24. Second bracket; 25. Rotating frame; 26. First rotating cylinder; 27. First lifting cylinder; 28. Support frame; 29. Bushing; 210. Guide shaft; 211. Positioning plate;
[0032] 3. Second support structure;
[0033] 4. Primer coating mechanism; 41. First drive assembly; 42. Primer coating assembly;
[0034] 5. Spraying mechanism; 51. Second drive assembly; 52. Spraying assembly;
[0035] 10. Limiting assembly; 101. Third lifting cylinder; 102. Limiting head; 103. Roller; 7. Workpiece to be processed;
[0036] 8. Crimping assembly; 81. Second rotary cylinder; 82. Second lifting cylinder; 83. First rotary arm; 84. First pressing head; 85. Second rotary arm; 86. Second pressing head. Detailed Implementation
[0037] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0038] Example
[0039] Reference Figures 1-9 As shown, this utility model discloses a treatment device compatible with primers and plasma spraying, comprising:
[0040] A transmission component, which includes a second support 3;
[0041] The lifting and rotating mechanism 2 includes: a positioning component 22, a lifting component, and a rotating component. The positioning component 22 is movably disposed on the second support body 3. The rotating component is disposed on one side of the positioning component 22. The output end of the rotating component is connected to the output end of the lifting component. The lifting component can drive the rotating component to connect its output end to the positioning component 22.
[0042] The processing mechanism includes: a first drive component 41 and a second drive component 51 respectively disposed on the positioning mechanism, a primer component 42 and a spray component 52 respectively connected to the output ends of the first drive component 41 and the second drive component 51, wherein the primer component 42 or the spray component 52 is used to cover the workpiece 7 to be processed with primer or plasma.
[0043] The first drive assembly 41 and the primer assembly 42 constitute the primer mechanism 4, and the first drive assembly 41 and the spraying assembly 52 constitute the spraying mechanism 5.
[0044] The present invention discloses a processing device compatible with primer and plasma spraying. The workpiece 7 to be processed is placed on the positioning component 22. The positioning component 22 is supported and transported by the second support body 3 in the transmission component, so that the workpiece 7 to be processed moves towards the lifting and rotating mechanism 2. The rotating component is driven to rise by the lifting component, so that the rotating component abuts against the positioning component 22. The positioning component 22 is periodically disengaged from the second support body 3. The primer component 42 or the spraying component 52 is moved to the workpiece 7 by the first driving component 41 or the second driving component 51. The workpiece is driven to rotate by the rotating component, so that the processing device sprays or primes various parts of the workpiece surface.
[0045] Reference Figures 5-6 As shown, the lifting assembly includes: a first bracket 23, a first lifting cylinder 27, and a second bracket 24. The second bracket 24 is movably disposed on one side of the first bracket 23. The output end of the second bracket 24 and the first lifting cylinder 27 are connected. When the equipment is not started, the first lifting cylinder 27 is in the initial state, the second bracket 24 is in the lowest position, and the output end of the first drive assembly 41 is connected to the second bracket 24. The first lifting cylinder 27 pushes the second bracket 24 and the rotating assembly to rise, so that the rotating assembly can contact and lift the pallet to be processed.
[0046] Reference Figures 7-9 As shown, the positioning component 22 includes a positioning plate 211 and a pressing component 8 disposed on the positioning plate 211. The pressing component 8 includes: a plurality of second rotary cylinders 81 and a second lifting cylinder 82, and a rotating arm. The positioning plate 211 is used to place the workpiece 7 to be processed. The plurality of second rotary cylinders 81 are respectively disposed on the periphery of the workpiece 7 to be processed. The output ends of the second lifting cylinder 82 and the second rotary cylinder 81 are connected. The rotating arm and the output ends of the second lifting cylinder 82 are connected. The workpiece 7 to be processed is placed on the positioning plate 211. The second rotary cylinder 81 drives the second lifting cylinder 82 and the rotating arm to move above the workpiece. The second lifting cylinder 82 drives the rotating arm to press down, thereby pressing the workpiece onto the positioning plate 211. In some embodiments, the end of the rotating arm is provided with a pressure head to improve the pressing effect and reduce the interference of the rotating arm in the processing.
[0047] The rotating arm and the pressure head are each provided in two sets. Each set includes a first rotating arm 83 and a first pressure head 84, as well as a second rotating arm 85 and a second pressure head 86. The first pressure head 84 and the second pressure head 86 have different heights to accommodate workpieces of different sizes.
[0048] Reference Figures 7-9As shown, the rotating assembly includes: a support frame 28, a first rotating cylinder 26, and a rotating frame 25. The support frame 28 is connected to a second support 24. The first rotating cylinder 26 is disposed on the second support 24. The rotating frame 25 is connected to the output end of the first rotating cylinder 26. When the lifting cylinder is raised or lowered, it drives the first rotating cylinder 26 to rise or fall through the support frame 28. The support frame 28 moves up and down within the first frame. The first frame has a clearance hole. The output end of the first rotating cylinder 26 is connected to the rotating frame 25. The rotating frame 25 is connected to the first rotating cylinder 26 through a rotating shaft. The rotating shaft passes through the second support 24 but does not contact the second support 24. The rotating frame 25 abuts against the bottom of the positioning plate 211 and lifts the positioning plate 211.
[0049] Reference Figure 5 As shown, the first bracket 23 is also provided with a bushing 29, and the second bracket 24 is provided with a guide shaft 210. One end of the guide shaft 210 is movably inserted into the bushing 29 to improve the sliding fit effect.
[0050] Reference Figure 8 As shown, a limiting component 10 is also provided on one side of the workpiece 7 to be processed, which includes: a third lifting cylinder 101 and a limiting head 102. The limiting head 102 is provided on one side of the workpiece 7 to be processed. The limiting head 102 is connected to the output end of the third lifting cylinder 101. The limiting head 102 is driven to move up and down by the third lifting cylinder 101, which can stop and position the positioning plate 211. The limiting head 102 is also provided with a roller 103 to prevent scratches.
[0051] The workpiece 7 to be processed is also provided with a detection component on one side, which includes a first detection camera and a second detection camera. The first detection camera and the second detection camera are respectively used for automatic CCD detection of the primer and plasma surface treatment and online thermal imaging detection, and perform NG and OK judgment.
[0052] Reference Figures 1-2 As shown, it also includes a frame 1, the lifting and rotating mechanism 2 and the processing mechanism are both set on the frame 1, the frame 1 is provided with a desktop, the second support body 3 is set on the desktop, the second support body 3 is externally connected to the conveyor line for conveying workpieces, and the second support body 3 is provided with multiple parallel wheels for rolling connection of the positioning plate 211.
[0053] The tabletop of the rack 1 is equipped with a processing station. On both sides of the processing station, there are through-beam sensors to detect whether the fixture is in place. When the workpiece arrives at the processing station, the photoelectric sensor of the positioning component 22 detects the presence of the workpiece and sends a signal to the control system.
[0054] To accelerate the drying speed of the primer, the processing equipment is also equipped with an ultraviolet light source, which speeds up the curing of the coating and increases the processing speed.
[0055] Reference Figures 3-4 As shown, the first drive component 41 and the second drive component 51 are both two-axis drive components. The two-axis drive components are used to drive the spraying component 52 or the primer component 42 along the first direction or the second direction. The two-axis drive components include left-right drive and up-down drive. In some embodiments, they can also be set as three-axis drive components.
[0056] The second support 3 is arranged along a third direction, and the planes containing the first direction, the second direction, and the third direction are perpendicular to each other. The third direction is... Figure 2 The frame 1 is in the front-back direction, the first direction is the left-right direction, and the second direction is the up-down direction. A first support body 21 is also provided below the frame 1. The first support body 21 is connected to another transmission line for conveying the processed workpiece.
[0057] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. A treatment device compatible with primers and plasma spraying, characterized in that, include: A transmission component, which includes a second support; A lifting and rotating mechanism includes: a positioning component, a lifting component, and a rotating component. The positioning component is movably mounted on a second support body. The rotating component is mounted on one side of the positioning component. The output end of the rotating component is connected to the output end of the lifting component. The lifting component can drive the rotating component to connect its output end to the positioning component. The processing mechanism includes: a first driving component and a second driving component respectively disposed on the positioning mechanism, a primer component and a spraying component respectively connected to the output ends of the first driving component and the second driving component, wherein the primer component or the spraying component is used to cover the workpiece to be processed with primer or plasma.
2. The processing equipment compatible with primers and plasma spraying according to claim 1, characterized in that, The lifting assembly includes: a first bracket, a first lifting cylinder, and a second bracket, wherein the second bracket is movably disposed on one side of the first bracket, and the second bracket is connected to the output end of the first lifting cylinder.
3. The processing equipment compatible with primers and plasma spraying according to claim 1, characterized in that, The positioning assembly includes: a positioning plate, multiple second rotary cylinders and a second lifting cylinder, and a rotating arm. The positioning plate is used to place the workpiece to be processed. The multiple second rotary cylinders are respectively arranged on the periphery of the workpiece to be processed. The output ends of the second lifting cylinder and the second rotary cylinder are connected. The rotating arm and the output ends of the second lifting cylinder are connected.
4. The processing equipment compatible with primer and plasma spraying according to claim 2, characterized in that: The rotating assembly includes: a support frame, a first rotating cylinder, and a rotating frame. The support frame is connected to a second support, the first rotating cylinder is disposed on the second support, and the rotating frame is connected to the output end of the first rotating cylinder.
5. The processing equipment compatible with primer and plasma spraying according to claim 4, characterized in that: The first bracket is also provided with a bushing, and the second bracket is provided with a guide shaft, one end of which is movably inserted into the bushing.
6. The processing equipment compatible with primer and plasma spraying according to claim 1, characterized in that: A limiting component is also provided on one side of the workpiece to be processed, which includes a third lifting cylinder and a limiting head. The limiting head is located on one side of the workpiece to be processed, and the limiting head is connected to the output end of the third lifting cylinder.
7. The processing equipment compatible with primers and plasma spraying according to claim 1, characterized in that, A detection component is also provided on one side of the workpiece to be processed, which includes a first detection camera and a second detection camera, the first detection camera and the second detection camera being used to detect the primer and plasma, respectively.
8. The processing equipment compatible with primer and plasma spraying according to claim 1, characterized in that: It also includes a frame, on which the lifting and rotating mechanism and the processing mechanism are both mounted. The frame is provided with a desktop, and the second support body is mounted on the desktop. The second support body is externally connected to a conveyor line for conveying workpieces.
9. The processing equipment compatible with primer and plasma spraying according to claim 1, characterized in that: The first drive component and the second drive component are both two-axis drive components, which are used to drive the spraying component or the primer component along a first direction or a second direction.
10. The processing equipment compatible with primer and plasma spraying according to claim 9, characterized in that: The second support is arranged along a third direction, and the planes containing the first direction, the second direction, and the third direction are perpendicular to each other.