Coupler production cleaning device

The coupling cleaning device, which combines a lifting assembly and a sliding rod support plate structure with water spraying, blowing, and heating functions, solves the problem of dead corners in coupling cleaning, achieves all-round cleaning and drying, and improves the cleaning effect and material properties.

CN223862374UActive Publication Date: 2026-02-03JIANGYIN DAZHONG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202423053171.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-02-03
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing coupling cleaning devices have blind spots during the cleaning process, resulting in insufficient cleaning of the contact area between the bottom of the coupling and the container, which easily leaves stains and may cause scratches or deformation during the cleaning process.

Method used

A coupling production cleaning device was designed, which adopts a lifting component and a slide bar support plate structure, combined with water spraying, air blowing and heating functions to achieve comprehensive cleaning and drying, and prevent residual stains and scratches.

Benefits of technology

It achieves all-round cleaning of the coupling, reduces residual stains and scratches, and improves cleaning efficiency and the rust prevention performance of the material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of coupler cleaning, and particularly relates to a coupler production cleaning device which comprises a cleaning machine. The top of the cleaning machine is fixedly connected with a bracket; a top plate is fixedly connected to the side wall of the support. A lifting assembly is mounted in the middle of the top plate; a net box is mounted at the bottom of the lifting assembly; a cleaning pool is formed in the middle of the top of the cleaning machine; a plurality of sliding rods penetrate through and are in sliding connection with the bottom of the inner side of the net box; a plurality of supporting plates are fixedly connected to the tops of the multiple sliding rods. When the bottom of the sliding rod makes contact with the bottom of the interior of the cleaning pool, the sliding rod slides upwards, and materials are supported through the supporting plate to be cleaned, so that all parts are comprehensively cleaned, and the situation that dust, oil dirt and impurities which are left after some parts are not cleaned possibly cause erosion of the materials is prevented; and meanwhile, the problems of scratching and deformation to the material in the cleaning process are reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of coupling cleaning, specifically a coupling production cleaning device. Background Technology

[0002] Couplings are mostly used in various mechanical transmission systems, such as textiles, agricultural machinery, hoisting and transportation, engineering, mining, light industry, chemical industry and other fields. They can work stably in high temperature, humid and dusty environments, but are generally not suitable for high-speed, severe impact loads and axial force transmission applications.

[0003] The coupling should first undergo a preliminary cleaning to remove impurities and stains from the surface of the parts, preventing excessive contamination of the cleaning agent. This step aims to minimize the possibility of dust particles in the cleaning agent scratching the surface of the parts. After the preliminary cleaning, a second cleaning, also known as a fine cleaning, is performed to thoroughly clean the coupling parts. Commonly used detergents include kerosene or gasoline. During the fine cleaning process, it is essential to ensure that the cleaning agent is clean. If there are too many impurities, the cleaning agent must be replaced immediately. After cleaning, the parts need to be dried at a high temperature. The drying temperature varies depending on the material and model of the coupling parts. It is necessary to select an appropriate temperature based on the actual situation to ensure that the surface and internal moisture of the parts are dried without affecting their performance.

[0004] When cleaning couplings, they are usually placed inside a container, and then the container and coupling are immersed in the cleaning solution for cleaning. However, during the cleaning process, there are blind spots at the contact points between the bottom of the coupling and the container, resulting in insufficient cleaning of the coupling and easy residue of dirt.

[0005] Therefore, this utility model provides a coupling production and cleaning device. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The coupling production cleaning device of this utility model includes a cleaning machine; a bracket is fixedly connected to the top of the cleaning machine; a top plate is fixedly connected to the side wall of the bracket; a lifting component is installed in the middle of the top plate; a mesh box is installed at the bottom of the lifting component; a cleaning pool is opened in the middle of the top of the cleaning machine; multiple sliding rods are slidably connected through the bottom of the inner side of the mesh box; multiple support plates are fixedly connected to the top of the multiple sliding rods; when the bottom of the sliding rod contacts the bottom of the cleaning pool, the sliding rod slides upward and lifts the material through the support plate to perform the cleaning work, thereby achieving comprehensive cleaning of all parts, preventing dust, grease and impurities that remain in some parts that have not been cleaned, which may cause corrosion to the material, and reducing scratches and deformation of the material during the cleaning process.

[0008] Preferably, a top rod is slidably connected to the middle of the support plate; a top block is fixedly connected to the bottom of the top rod; a spring is fixedly connected between the top block and the support plate; by pressing the material with the top rod, the material is made to be in a suspended state, which further realizes the cleaning of various parts of the material, and even hard-to-reach crevices can be cleaned to a certain extent.

[0009] Preferably, a water pump is installed on the side wall of the cleaning machine; a water tank is fixedly connected to the side wall of the cleaning pool; the output end of the water pump passes through the wall of the cleaning machine and communicates with the water tank; multiple water spray nozzles are opened in the middle of the water tank; the materials inside the mesh box are sprayed with water to clean them before the cleaning work, thereby cleaning the dust and impurities on the outside of the materials, improving the cleaning effect and reducing the amount of cleaning agent used, and at the same time, it can more effectively remove dirt and grease remaining on the materials.

[0010] Preferably, a blower box is fixedly connected to the top of the cleaning machine; multiple air outlets are opened in the middle of the blower box; an air pump is installed on the side wall of the blower box; the output end of the air pump is connected to the inside of the blower box; the airflow out through the air outlets blows the material inside the mesh box to dry the moisture, reducing the negative impact that residual moisture may have on the material, thereby causing corrosion and problems with the normal performance of the material.

[0011] Preferably, a mesh plate is fixed to the inner side wall of the air box; an electric heating rod is fixed to the side wall of the mesh plate; the heating by the electric heating rod makes the air blown out of the air outlet hot air, which further dries the material quickly and removes residual moisture, while improving work efficiency.

[0012] Preferably, an electric push rod is fixedly connected to the bottom of the top plate; a heating lamp is fixedly connected to the bottom of the electric push rod; the electric push rod continuously heats the material inside the mesh box, keeping the inside of the mesh box in a dry state, improving the quality of subsequent processing, and the surface of the dried material is easier to process later, thereby improving the rust prevention and lubrication effect of the material.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The coupling production cleaning device of this utility model, when the bottom of the slide rod contacts the bottom of the cleaning tank, the slide rod slides upward and lifts the material through the support plate to carry out the cleaning work, thereby achieving comprehensive cleaning of all parts, preventing dust, grease and impurities that remain in some parts that have not been cleaned, which may cause corrosion to the material, and at the same time reducing the scratches and deformation of the material during the cleaning process.

[0015] 2. The coupling production cleaning device described in this utility model uses a top rod to hold the material in place, thereby achieving cleaning of various parts of the material and even cleaning hard-to-reach crevices. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the support plate in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the baking lamp in this utility model;

[0020] Figure 4 This is a schematic diagram of the air outlet structure in this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the heating rod in this utility model;

[0022] Figure 6 This is a schematic diagram of the water spray nozzle in this utility model.

[0023] In the diagram: 1. Cleaning machine; 11. Bracket; 12. Top plate; 13. Lifting assembly; 14. Mesh box; 15. Cleaning tank; 16. Slide rod; 17. Support plate; 2. Top rod; 21. Spring; 22. Top block; 3. Water pump; 31. Water tank; 32. Spray nozzle; 4. Air box; 41. Air outlet; 42. Air pump; 5. Mesh plate; 51. Heating rod; 6. Electric push rod; 61. Heat lamp. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figures 1 to 2As shown in the embodiment of this utility model, a coupling production and cleaning device includes a cleaning machine 1; a bracket 11 is fixedly connected to the top of the cleaning machine 1; a top plate 12 is fixedly connected to the side wall of the bracket 11; a lifting assembly 13 is installed in the middle of the top plate 12; a mesh box 14 is installed at the bottom of the lifting assembly 13; a cleaning pool 15 is opened in the middle of the top of the cleaning machine 1; multiple sliding rods 16 are slidably connected through the bottom of the inner side of the mesh box 14; multiple support plates 17 are fixedly connected to the top of the multiple sliding rods 16; during operation, the material is placed on the top of the support plates 17 inside the mesh box 14, and then the lifting assembly 13 is activated to lift the mesh box 14 until the mesh box 14 is fully lowered. 4. When the material enters the bottom of the inner side of the cleaning tank 15, the bottom of the sliding rod 16 contacts the bottom of the inner side of the cleaning tank 15. The sliding rod 16 will slide upward and lift the material away from the bottom of the inner side of the mesh box 14 through the support plate 17, and then the surface of the material will be cleaned. When the bottom of the sliding rod 16 contacts the bottom of the inner side of the cleaning tank 15, the sliding rod 16 will slide upward and lift the material through the support plate 17 to clean the material. This achieves a comprehensive cleaning of all parts, preventing dust, grease and impurities that remain in some parts that have not been cleaned, which may cause corrosion to the material. At the same time, it reduces the scratches and deformation of the material during the cleaning process.

[0026] like Figure 6 As shown, a top rod 2 is slidably connected to the middle of the support plate 17; a top block 22 is fixedly connected to the bottom of the top rod 2; a spring 21 is fixedly connected between the top block 22 and the support plate 17; during operation, when the material is placed on the top of the support plate 17, it will first contact the top of the top rod 2. The pressure of the material will move the top rod 2 downward to a certain position, and then hold the material in place, making the material stand in a suspended state; by holding the material in place by the top rod 2, the material is placed in a suspended state, which further realizes the cleaning of various parts of the material, and even hard-to-reach crevices can be cleaned to a certain extent.

[0027] like Figure 1 As shown, a water pump 3 is installed on the side wall of the cleaning machine 1; a water tank 31 is fixedly connected to the side wall of the cleaning pool 15; the output end of the water pump 3 passes through the wall of the cleaning machine 1 and communicates with the water tank 31; multiple water spray nozzles 32 are opened in the middle of the water tank 31; during operation, when the lifting assembly 13 lifts the mesh box 14, when it is lowered to the middle of the cleaning pool 15, the water pump 3 is turned on to supply water to the water tank 31, and then the water is sprayed out through the water spray nozzles 32 to clean the material inside the mesh box 14 before the cleaning work, so as to clean the dust and impurities on the outside of the material; the water spraying through the water spray nozzles 32 to clean the material inside the mesh box 14 before the cleaning work, so as to clean the dust and impurities on the outside of the material, improves the cleaning effect and reduces the amount of cleaning agent used, and can also more effectively remove the dirt and grease remaining on the material.

[0028] like Figure 4 As shown, a blower box 4 is fixedly connected to the top of the cleaning machine 1; multiple air outlets 41 are opened in the middle of the blower box 4; an air pump 42 is installed on the side wall of the blower box 4; the output end of the air pump 42 is connected to the inside of the blower box 4; during operation, after the material cleaning is completed, the lifting assembly 13 lifts the mesh box 14 to its original position. At this time, the air pump 42 is turned on to supply air to the inside of the blower box 4, and then blows it out through the air outlets 41 towards the mesh box 14. The airflow then dries the material inside through the mesh opening of the mesh box 14. The airflow from the air outlets 41 dries the material inside through the mesh opening of the mesh box 14, reducing the potential negative impact of residual moisture on the material, thereby preventing corrosion and other issues affecting the normal performance of the material.

[0029] like Figure 5 As shown, a mesh plate 5 is fixedly connected to the inner wall of the air box 4; an electric heating rod 51 is fixedly connected to the side wall of the mesh plate 5; during operation, when the air pump 42 delivers air to the inside of the air box 4, the electric heating rod 51 is activated to heat the air. At this time, the airflow output by the air pump 42 passes through the mesh opening of the mesh plate 5. Because of the heating by the electric heating rod 51, the air blown out from the air outlet 41 is hot air. The heating by the electric heating rod 51 makes the air blown out from the air outlet 41 hot air, which further enables the material to be dried quickly to remove residual moisture, and at the same time improves work efficiency.

[0030] like Figure 1 As shown, an electric push rod 6 is fixedly connected to the bottom of the top plate 12; a heating lamp 61 is fixedly connected to the bottom of the electric push rod 6; during operation, the electric push rod 6 is activated to push the heating lamp 61 downward to a suitable position away from the top of the mesh box 14, so as to continuously heat the material inside the mesh box 14 and keep the inside of the mesh box 14 in a dry state; by continuously heating the material inside the mesh box 14 through the electric push rod 6, the inside of the mesh box 14 is kept in a dry state, which improves the quality of subsequent processing. The surface of the dried material is easier to process in subsequent processes, thereby improving the rust prevention performance and lubrication effect of the material.

[0031] During operation, the material is placed on top of the support plate 17 inside the mesh box 14. Then, the lifting assembly 13 is activated to raise and lower the mesh box 14 until it reaches the bottom of the inner side of the cleaning tank 15. At this point, when the bottom of the sliding rod 16 contacts the bottom of the cleaning tank 15, the sliding rod 16 slides upwards and lifts the material away from the bottom of the mesh box 14 via the support plate 17, allowing for surface cleaning. When the material is placed on top of the support plate 17, it first contacts the top of the top rod 2. The pressure of the material moves the top rod 2 downwards to a certain position, holding the material in place. When the lifting assembly 13 lowers the mesh box 14 to the middle of the cleaning tank 15, the water pump 3 is activated to supply water to the water tank 31, which is then sprayed out through the spray nozzle 32 to clean the material inside the mesh box 14. Before cleaning, the material is sprayed with water to clean the dust and impurities on the outside. After cleaning, the lifting assembly 13 lifts the mesh box 14 to its original position. At this time, the air pump 42 is turned on to supply air into the air box 4, and then blows it out through the air outlet 41 towards the mesh box 14. The airflow will then pass through the mesh opening of the mesh box 14 to dry the material inside. While the air pump 42 is supplying air into the air box 4, the electric heating rod 51 is activated to heat the material. At this time, the airflow output by the air pump 42 passes through the mesh opening of the mesh plate 5. Because of the heating by the electric heating rod 51, the air blown out from the air outlet 41 is hot air. The electric push rod 6 is activated to push the heating lamp 61 down to a suitable position away from the top of the mesh box 14 to continuously heat the material inside the mesh box 14 and keep the inside of the mesh box 14 in a dry state.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A coupling production and cleaning device, characterized in that: The system includes a cleaning machine (1); a bracket (11) is fixedly connected to the top of the cleaning machine (1); a top plate (12) is fixedly connected to the side wall of the bracket (11); a lifting assembly (13) is installed in the middle of the top plate (12); a mesh box (14) is installed at the bottom of the lifting assembly (13); a cleaning pool (15) is opened in the middle of the top of the cleaning machine (1); multiple sliding rods (16) are slidably connected through the bottom of the inner side of the mesh box (14); and multiple support plates (17) are fixedly connected to the top of the multiple sliding rods (16).

2. The coupling production and cleaning device according to claim 1, characterized in that: A top rod (2) is slidably connected to the middle of the support plate (17); a top block (22) is fixedly connected to the bottom of the top rod (2); a spring (21) is fixedly connected between the top block (22) and the support plate (17).

3. The coupling production and cleaning device according to claim 2, characterized in that: A water pump (3) is installed on the side wall of the cleaning machine (1); a water tank (31) is fixedly connected to the side wall of the cleaning pool (15); the output end of the water pump (3) passes through the wall of the cleaning machine (1) and communicates with the water tank (31); multiple water spray nozzles (32) are opened in the middle of the water tank (31).

4. The coupling production and cleaning device according to claim 3, characterized in that: The cleaning machine (1) is fixedly connected to the top of the air box (4); the air box (4) has multiple air outlets (41) in the middle; the air box (4) is equipped with an air pump (42) on the side wall; the output end of the air pump (42) is connected to the inside of the air box (4).

5. A coupling production and cleaning device according to claim 4, characterized in that: A mesh plate (5) is fixedly connected to the inner wall of the bellows (4); an electric heating rod (51) is fixedly connected to the side wall of the mesh plate (5).

6. A coupling production and cleaning device according to claim 5, characterized in that: An electric actuator (6) is fixedly connected to the bottom of the top plate (12); a heat lamp (61) is fixedly connected to the bottom of the electric actuator (6).