Aluminum profile extrusion production equipment

Abstract

The utility model relates to the technical field of aluminum profile machining, in particular to aluminum profile extrusion production equipment. Comprising an extruding machine body, a material ejecting mechanism and a material taking mechanism, the material taking mechanism comprises a mounting support, a servo motor, a rotating frame, a servo electric cylinder, a positioning plate, an air suction pump, an abutting box and a protective cover, the extruding machine body conducts forming machining, after machining, the material ejecting mechanism acts to eject a product out of a lower mold, and the servo motor acts to drive the rotating frame to rotate; and finally, the abutting box is moved to the upper side of the product, a servo electric cylinder drives a positioning plate to move downwards, the bottom of the abutting box makes contact with the top of the product, an air suction pump is controlled to act to generate suction force, the abutting box can suck the profile, the servo electric cylinder acts to drive the positioning plate to move upwards by a certain distance, and a servo motor acts to rotate reversely to achieve automatic product taking. And therefore, the problems that after aluminum material extrusion machining of existing extrusion equipment is completed, the aluminum material needs to be taken out through manual operation, the manual taking-out process is tedious, and the overall extrusion machining efficiency is affected can be solved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile extrusion production equipment. Background Technology

[0002] Aluminum profiles not only have excellent electrical and thermal conductivity, but also have extremely high recyclability. During the production and processing of aluminum profiles, extrusion presses are required for forming.

[0003] A search revealed that prior art CN217451647U discloses an extrusion press for aluminum profile production and processing, including a frame, a support plate, and a die. A base plate is installed at the bottom of the frame, and a die is installed at the top of the base plate. A groove is installed inside the die, and a material ejection structure is provided at the bottom of the groove. A limit groove is installed at the top of the die, and positioning structures are provided on both sides of the limit groove. A hydraulic cylinder is installed at the top of the frame, and a support plate is installed at the bottom of the hydraulic cylinder. An extrusion plate is installed at the bottom of the support plate. Moving structures are provided on both sides of the extrusion plate and the die. The moving structures include clamping plates, handles, pre-drilled holes, and screws. By rotating the handles installed at the bottom of both sides of the frame and the support plate, the screws drive the clamping plates to move along the direction of the pre-drilled holes, releasing the clamping plates from fixing the die and the extrusion plate, thus allowing the die and the extrusion plate to be disassembled and replaced.

[0004] However, the above equipment has the following problems when in use: After the aluminum extrusion process is completed, the aluminum profile needs to be removed manually. The manual removal process is cumbersome and affects the overall extrusion processing efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum profile extrusion production equipment, which aims to solve the problem that after the aluminum profile is extruded, it is necessary to manually remove the aluminum profile, which is a cumbersome process and affects the overall extrusion efficiency.

[0006] To achieve the above objectives, this utility model provides an aluminum profile extrusion production equipment, including an extruder body, an ejector mechanism on the lower die of the extruder body, and a material handling mechanism;

[0007] The material handling mechanism includes a mounting bracket, a servo motor, a rotating frame, a servo cylinder, a positioning plate, an air pump, a contact box, and a protective cover. The mounting bracket is fixed to the left side of the extruder body. The servo motor has a brake mechanism and an encoder and is fixed to the top of the mounting bracket. The rotating frame is fixedly mounted on the output shaft of the servo motor. The servo cylinder is fixed to the top of the rotating frame. The positioning plate is fixed to the output end of the servo cylinder. The air pump is fixedly connected to the positioning plate and is located on the positioning plate. The contact box is fixedly connected to the positioning plate and is connected to the air pump through an air pipe. The protective cover is fixedly connected to the positioning plate and covers the outside of the air pump. The protective cover has through cavities on its left and right sides.

[0008] The ejector mechanism includes a fixed plate and an actuating component. The fixed plate is fixedly connected to the lower die on the extruder body and is located at the bottom of the lower die. The actuating component is disposed on the side of the fixed plate near the lower die.

[0009] The actuation component includes a hydraulic cylinder and a top plate. The hydraulic cylinder is fixed to the bottom of the fixed plate, and its output end is connected to the top plate. The top plate is disposed in the forming cavity of the lower mold and can slide vertically.

[0010] The protective cover has ventilation mesh structures on the front and rear sides.

[0011] The aluminum profile extrusion production equipment further includes a stabilizing mechanism, which includes a first bracket and a second bracket. The first bracket is welded to one side of the mounting bracket; the second bracket is symmetrically arranged with the first bracket and welded and fixed to the mounting bracket.

[0012] This utility model discloses an aluminum profile extrusion production equipment. During processing, the aluminum profile is extruded through the main body of the extruder to achieve forming. After processing, the ejector mechanism ejects the product from the lower mold. Further, the servo motor drives the rotating frame to rotate, which in turn drives the positioning plate and servo cylinder to rotate, thereby moving the abutment box to the top of the product. Then, the servo cylinder drives the positioning plate to move downward, so that the bottom of the abutment box contacts the top of the product. The bottom of the abutment box is provided with multiple ventilation holes. Then, the suction pump is controlled to generate suction, so that the abutment box can hold the profile. At the same time, the servo cylinder drives the positioning plate to move upward a certain distance, so that the product is completely detached from the lower mold. Then, the servo motor rotates in the opposite direction, which realizes automatic product unloading. This solves the problem that existing extrusion equipment requires manual operation to remove the aluminum profile after the aluminum extrusion process is completed. The manual removal process is cumbersome and affects the overall extrusion processing efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the overall structure of the aluminum profile extrusion production equipment according to the first embodiment of this utility model.

[0015] Figure 2 This is a front view of the aluminum profile extrusion production equipment according to the first embodiment of this utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the abutment box according to the first embodiment of this utility model.

[0017] Figure 4 This is a schematic diagram of the overall structure of the aluminum profile extrusion production equipment according to the second embodiment of this utility model.

[0018] In the diagram: 101-Extrusion press body, 102-Lower die, 103-Mounting bracket, 104-Servo motor, 105-Rotating frame, 106-Servo electric cylinder, 107-Positioning plate, 108-Suction pump, 109-Abutment box, 110-Guard cover, 111-Fixing plate, 112-Hydraulic cylinder, 113-Top plate, 201-First bracket, 202-Second bracket. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Example 1:

[0021] like Figures 1 to 3 As shown, where Figure 1 This is a schematic diagram of the overall structure of aluminum profile extrusion production equipment. Figure 2 This is a front view of an aluminum profile extrusion production equipment. Figure 3This is a structural schematic diagram of the receiving box 109. This utility model provides an aluminum profile extrusion production equipment: it includes an extruder body 101, a top-loading mechanism, and a material-retrieving mechanism. The material-retrieving mechanism includes a mounting bracket 103, a servo motor 104, a rotating frame 105, a servo electric cylinder 106, a positioning plate 107, a suction pump 108, a receiving box 109, and a protective cover 110. The top-loading mechanism includes a fixed plate 111 and an actuating assembly. The actuating assembly includes a hydraulic cylinder 112 and a top plate 113. This solution solves the problem that existing extrusion equipment requires manual removal of the aluminum profile after extrusion, which is cumbersome and affects overall extrusion efficiency. The aforementioned solution enables automatic material retrieval, improving processing efficiency.

[0022] In this embodiment, the lower die 102 of the extruder body 101 is provided with a material ejector mechanism, and an upper die mechanism is provided above the lower die 102 to cooperate in achieving extrusion.

[0023] The mounting bracket 103 is fixed to the left side of the extruder body 101. The servo motor 104, equipped with a brake mechanism and an encoder, is fixed to the top of the mounting bracket 103. The rotating frame 105 is fixedly mounted on the output shaft of the servo motor 104. The servo electric cylinder 106 is fixed to the top of the rotating frame 105. The positioning plate 107 is fixed to the output end of the servo electric cylinder 106. The suction pump 108 is fixedly connected to the positioning plate 107 and located on the positioning plate 107. The abutment box 109 is fixedly connected to the positioning plate 107 and connected to the suction pump 108 through an air pipe. The protective cover 110 is fixedly connected to the positioning plate 107 and covers the outside of the suction pump 108. The protective cover 110 has through cavities on its left and right sides. The mounting bracket 103 is fixed with bolts, and the servo motor 104 is bolted to its top. The servo motor 104 has a brake mechanism and an encoder for easy stopping, shaft locking, and rotation angle control. The equipment in this application uses an external mobile CNC cabinet for support, and the loading is located on the right side of the equipment to prevent damage from the rotation of the positioning plate 107. The rotating frame 105 is fixed to the output shaft of the servo motor 104 with a key and locking bolts. The servo cylinder 106 is fixed with bolts, and the positioning plate 107 is mounted on its output end with multiple bolts and positioning pins. The positioning plate 107 has a rectangular cavity on the side away from the rotating frame 105 for easy... The abutment box 109 is installed and passes through the bottom. The fixing lug of the abutment box 109 is connected to the positioning plate 107 by bolts. A detachable sealing plate is provided on the top, and the bottom is a U-shaped structure box with an upward opening. Multiple ventilation holes are provided at the bottom. A ventilation hole is provided on the upper left side of the abutment box 109. A quick connector for the air pipe is installed on the outside of the ventilation hole to facilitate connection with the suction pump 108 through the air pipe. The suction pump 108 is fixed to the positioning plate 107 by bolts. The protective cover 110 is a U-shaped structure with an downward opening to facilitate the cover to protect the outside of the suction pump 108. The left and right sides of the cover are respectively provided with passage cavities to facilitate the installation of air pipes and corresponding cables, and also for ventilation.

[0024] Secondly, the fixing plate 111 is fixedly connected to the lower die 102 on the extruder body 101 and is located at the bottom of the lower die 102; the actuating component is disposed on the side of the fixing plate 111 near the lower die 102. The two sides of the fixing plate 111 are fixed by positioning pins and bolts respectively, and the actuating component is used to realize material ejection.

[0025] Then, the hydraulic cylinder 112 is fixed to the bottom of the fixed plate 111, and its output end is connected to the top plate 113; the top plate 113 is disposed in the forming cavity of the lower mold 102 and can slide vertically. The hydraulic cylinder 112 is fixed by bolts, and the external thread end on its output end is directly connected to the threaded hole on the connecting post at the bottom of the top plate 113. The top plate 113 has a T-shaped structure, and the top is a rectangular plate structure for ejecting raw materials.

[0026] Finally, the front and rear sides of the protective cover 110 are equipped with ventilation mesh structures. This structure further facilitates the operation of the suction pump 108.

[0027] This invention addresses the problem of existing extrusion equipment requiring manual removal of aluminum profiles after extrusion processing, a cumbersome process that impacts overall extrusion efficiency. During processing, the aluminum profile is extruded through the extruder body 101 to achieve forming. After processing, the hydraulic cylinder 112 actuates, pushing the top plate 113 upwards to eject the product from the cavity of the lower mold 102. Furthermore, the servo motor 104 drives the rotating frame 105 to rotate. The rotation of the rotating frame 105 causes the positioning plate 107 and the servo cylinder 106 to rotate, thereby moving the abutment box 109 to the upper side of the product. Then, the servo cylinder 106 actuates, causing the positioning plate 107 to descend, so that the bottom of the abutment box 109 is aligned with the product. The top of the product contacts the bottom of the abutment box 109, which has multiple ventilation holes. After the suction pump 108 is activated, a suction structure is formed, allowing the abutment box 109 to hold the profile. At the same time, the servo cylinder 106 moves the positioning plate 107 upward a certain distance, causing the product to completely detach from the lower mold 102. Then, the servo motor 104 rotates in the opposite direction at a certain speed, enabling automatic product removal. The speed of the servo motor 104 during the reverse rotation is set to prevent the product from shaking. In addition, all corresponding components of the equipment use movable cables to avoid breakage during operation. This solves the problem that existing extrusion equipment requires manual removal of aluminum profiles after aluminum extrusion processing, which is cumbersome and affects the overall extrusion processing efficiency.

[0028] Example 2:

[0029] like Figure 4 As shown, where Figure 4 This invention provides an aluminum profile extrusion production equipment. Based on the first embodiment, the aluminum profile extrusion production equipment further includes a stabilizing mechanism, which includes a first support 201 and a second support 202.

[0030] The first bracket 201 is welded to one side of the mounting bracket 103; the second bracket 202 is symmetrically arranged with the first bracket 201 and welded to the mounting bracket 103. The first bracket 201 and the second bracket 202 have the same dimensions, with a rectangular cross-section, but the interior is a rectangular cavity with a wall thickness of 2cm.

[0031] In this embodiment, by setting the first bracket 201 and the second bracket 202, the stability of the mounting bracket 103 is improved, thereby improving the working stability of the servo motor 104.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An aluminum profile extrusion production equipment, comprising an extrusion press body, wherein an ejector mechanism is provided on the lower die of the extrusion press body, characterized in that: It also includes a material handling mechanism; The material handling mechanism includes a mounting bracket, a servo motor, a rotating frame, a servo cylinder, a positioning plate, an air pump, a contact box, and a protective cover. The mounting bracket is fixed to the left side of the extruder body. The servo motor has a brake mechanism and an encoder and is fixed to the top of the mounting bracket. The rotating frame is fixedly mounted on the output shaft of the servo motor. The servo cylinder is fixed to the top of the rotating frame. The positioning plate is fixed to the output end of the servo cylinder. The air pump is fixedly connected to the positioning plate and is located on the positioning plate. The contact box is fixedly connected to the positioning plate and is connected to the air pump through an air pipe. The protective cover is fixedly connected to the positioning plate and covers the outside of the air pump. The protective cover has through cavities on its left and right sides.

2. The aluminum profile extrusion production equipment as described in claim 1, characterized in that: The ejector mechanism includes a fixed plate and an actuating component. The fixed plate is fixedly connected to the lower die on the extruder body and is located at the bottom of the lower die. The actuating component is disposed on the side of the fixed plate near the lower die.

3. The aluminum profile extrusion production equipment as described in claim 2, characterized in that: The actuation component includes a hydraulic cylinder and a top plate. The hydraulic cylinder is fixed to the bottom of the fixed plate, and its output end is connected to the top plate. The top plate is disposed in the forming cavity of the lower mold and can slide vertically.

4. The aluminum profile extrusion production equipment as described in claim 1, characterized in that: The front and rear sides of the protective cover have ventilation mesh structures.

5. The aluminum profile extrusion production equipment as described in claim 1, characterized in that... : The aluminum profile extrusion production equipment also includes a stabilizing mechanism, which includes a first bracket and a second bracket. The first bracket is welded to one side of the mounting bracket; the second bracket is symmetrically arranged with the first bracket and welded and fixed to the mounting bracket.

Images