Low-speed wire feeding positioning cutting mechanism

By introducing an automated positioning system into the wire EDM cutting mechanism, and using components such as linear motors and servo motors to achieve automated positioning and repositioning of the workpiece, the low efficiency caused by manual adjustment in the existing technology is solved, and the processing accuracy and efficiency are improved.

CN223862989UActive Publication Date: 2026-02-03武汉鑫博泰科技有限公司
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Patent Information

Application Number
CN202520288819.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-03
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing wire EDM positioning mechanisms lack automated repositioning capabilities, requiring workers to manually disassemble and readjust the workpiece orientation, thus reducing production efficiency.

Method used

The slow wire EDM positioning and cutting mechanism, which includes a main body and a positioning mechanism, uses components such as linear motors, servo motors and bevel gears to realize the automated positioning and repositioning of the workpiece. The workpiece position is adjusted by roller clamping and bidirectional lead screw, and it is used in conjunction with the slow wire EDM machine for cutting.

Benefits of technology

It enables automated workpiece repositioning without machine downtime, improving processing efficiency and accuracy while reducing positioning errors caused by manual intervention.

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Abstract

The utility model discloses a low-speed wire feeding positioning cutting mechanism, and belongs to the technical field of cutting mechanisms. Comprising a main body and a positioning mechanism, the main body comprises a box body, a first linear motor is installed on one side of the upper end face of the box body, a telescopic rod is installed at the moving end of the first linear motor, a second linear motor is installed on one side of the box body, and a low-speed wire cutting machine body is installed at the moving end of the second linear motor; the positioning mechanism comprises a power box, the power box is arranged at one end of the telescopic rod, the upper end of the power box is rotationally connected with a fixed seat, sliding grooves are formed in the two sides of the fixed seat, a pair of movable frames is slidably installed between the sliding grooves, and installation seats are installed on the two opposite faces of the movable frames; a plurality of rollers are rotationally connected to the interiors of the mounting seats; the practicability of the low-speed wire feeding positioning cutting mechanism can be effectively improved, and the low-speed wire feeding positioning cutting mechanism has high practical value.
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Description

Technical Field

[0001] This utility model relates to the field of cutting mechanism technology, specifically a slow wire EDM positioning cutting mechanism. Background Technology

[0002] In many high-end manufacturing fields such as mold making, precision machining, and electronic component production, wire EDM technology has become a key process due to its superior ability to achieve high-precision and complex shape processing.

[0003] Based on the above, the inventors have discovered the following problems: When performing slow wire EDM, a positioning mechanism is required to fix the workpiece. However, existing positioning mechanisms often use traditional mechanical clamps, such as vise clamps or pressure plate clamps, when holding the workpiece. Due to the lack of automated repositioning function, workers have to manually intervene, interrupt the processing flow, loosen the clamps, carefully remove the workpiece, readjust the workpiece orientation based on experience and visual judgment, and then re-clamp and fix it. This process is not only time-consuming and labor-intensive, but also greatly reduces production efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a slow wire EDM positioning and cutting mechanism in order to achieve a more practical value. Utility Model Content

[0005] The purpose of this invention is to provide a slow wire EDM positioning and cutting mechanism to solve the problems mentioned in the background art.

[0006] By adopting the above technical solution, it is easy to change the position of the workpiece, and the position of the workpiece can be changed without stopping the machine, which makes it convenient for the slow wire EDM machine to cut the workpiece.

[0007] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0008] A slow wire EDM positioning and cutting mechanism includes a main body and a positioning mechanism. The main body includes a housing. A first linear motor is mounted on one side of the upper surface of the housing. A telescopic rod is mounted on the moving end of the first linear motor. A second linear motor is mounted on one side of the housing. A slow wire EDM machine body is mounted on the moving end of the second linear motor. The positioning mechanism includes a power box. The power box is disposed at one end of the telescopic rod. A fixed seat is rotatably connected to the upper end of the power box. Sliding grooves are provided on both sides of the fixed seat. A pair of movable frames are slidably mounted between a pair of sliding grooves. Mounting seats are mounted on two opposite sides of the pair of movable frames. Several rollers are rotatably connected inside each mounting seat.

[0009] Furthermore, a first servo motor is fixedly installed at the top of the inside of the power box, and the output end of the first servo motor is connected to the fixed base for transmission.

[0010] The beneficial effect of adopting the above-mentioned further solution is that by installing the first servo motor, it can drive the fixed base to rotate when it is working, thereby adjusting the direction of the workpiece, which facilitates the processing of both ends of the workpiece without the need for manual adjustment of its position.

[0011] Furthermore, a movable groove is formed on the upper end face of the fixed base between the pair of sliding grooves, and a bidirectional lead screw is rotatably connected inside the movable groove.

[0012] The advantage of adopting the above-mentioned further solution is that by rotating the bidirectional lead screw inside the moving groove, the sliders connected by threads at both ends can be moved when the screw rotates.

[0013] Furthermore, both ends of the bidirectional lead screw are threaded with sliders, and the upper ends of the sliders are respectively connected to the bottom ends of a pair of movable frames.

[0014] The beneficial effect of adopting the above-mentioned further solution is that by connecting the slider to the bottom end of the moving frame, the moving frame can be moved relative to the bidirectional lead screw when it rotates, thereby clamping and fixing the workpiece.

[0015] Furthermore, a second servo motor is fixedly installed on one side of the fixed base, and the output end of the second servo motor is connected to a bidirectional lead screw drive.

[0016] The advantage of adopting the above-mentioned further solution is that by installing a second servo motor, it can drive the bidirectional lead screw to rotate when it is working.

[0017] Furthermore, the bottom ends of the rollers all extend through the mounting base into the interior of the movable frame, and each roller is fitted with a first bevel gear.

[0018] The beneficial effect of adopting the above-mentioned further solution is that by installing the first bevel gear, its rotation can drive the roller to rotate.

[0019] Furthermore, the movable frame is internally rotatably connected to a rotating shaft, and a second bevel gear is fitted on each rotating shaft, with the second bevel gear meshing with the first bevel gear.

[0020] The beneficial effect of adopting the above-mentioned further solution is that by meshing the second bevel gear with the first bevel gear, the rotating shaft can drive the roller to rotate, thereby moving the workpiece.

[0021] Furthermore, a third servo motor is fixedly installed at one end of each of the moving frames, and the output end of the third servo motor is connected to the rotating shaft via a transmission connection.

[0022] The advantage of adopting the above-mentioned further solution is that by installing a third servo motor, it can drive the rotating shaft to rotate when it is working.

[0023] The beneficial effects of this utility model are as follows: This utility model provides a slow wire EDM positioning and cutting mechanism through the above design. This slow wire EDM positioning and cutting mechanism facilitates the forward and backward movement of the first linear motor on one side of the upper part of the housing by installing a telescopic rod at the moving end of the first linear motor. Furthermore, by connecting one end of the telescopic rod to the power box, the power box can extend and retract on the upper surface of the housing. The slow wire EDM machine body is installed at the moving end of the second linear motor, allowing it to move left and right on the upper surface of the housing. A fixed base is rotatably connected to the upper end of the power box, and sliding grooves are provided on both sides of its upper end. A pair of movable frames are slidably installed between the sliding grooves. Mounting seats are installed on the opposite sides of the movable frames. Several rollers are rotatably connected inside the mounting seats. When the movable frames move relative to each other, the rollers can clamp and fix both sides of the workpiece. When it is necessary to move the workpiece, the rollers can be rotated to transport the workpiece, allowing one end to extend out of the fixed base for easy cutting by the slow wire EDM machine body. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the slow wire EDM positioning and cutting mechanism disclosed in an embodiment of the present invention. Figure 1 ;

[0025] Figure 2 This is a three-dimensional structural diagram of the slow wire EDM positioning and cutting mechanism disclosed in an embodiment of the present invention. Figure 2 ;

[0026] Figure 3 This is a three-dimensional structural diagram of the positioning mechanism of the slow wire EDM positioning and cutting mechanism disclosed in an embodiment of the present utility model;

[0027] Figure 4 This is a side cross-sectional view of the power box of the slow wire EDM positioning and cutting mechanism disclosed in an embodiment of the present utility model.

[0028] Figure 5 This is a partial side cross-sectional view of the moving frame of the slow wire EDM positioning and cutting mechanism disclosed in an embodiment of this utility model.

[0029] In the diagram: 100, main body; 1001, housing; 1002, first linear motor; 1003, second linear motor; 1004, main body of the slow wire EDM machine; 1005, telescopic rod; 200, positioning mechanism; 2001, power box; 2002, fixed base; 2003, moving groove; 2004, bidirectional lead screw; 2005, slide rail; 2006, moving frame; 2007, mounting base; 2008, roller; 2009, third servo motor; 2010, second servo motor; 2011, first servo motor; 2012, first bevel gear; 2013, rotating shaft; 2014, second bevel gear. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1 - Figure 5This utility model provides a technical solution: a slow wire EDM positioning and cutting mechanism, including a main body 100 and a positioning mechanism 200. The main body 100 includes a housing 1001. A first linear motor 1002 is installed on one side of the upper end of the housing 1001. A telescopic rod 1005 is installed on the moving end of the first linear motor 1002. A second linear motor 1003 is installed on one side of the housing 1001. A slow wire EDM machine body 1004 is installed on the moving end of the second linear motor 1003. The positioning mechanism 200 includes a moving... A power box 2001 is located at one end of the telescopic rod 1005. A fixed base 2002 is rotatably connected to the upper end of the power box 2001. Slide grooves 2005 are provided on both sides of the fixed base 2002. A pair of movable frames 2006 are slidably mounted between the slide grooves 2005. Mounting seats 2007 are mounted on the two opposite faces of the pair of movable frames 2006. Several rollers 2008 are rotatably connected inside each mounting seat 2007. The telescopic rod 1005 is mounted on the moving end of the first linear motor 1002. 05, facilitating its forward and backward movement on one side of the upper end of the housing 1001, and by connecting one end of the telescopic rod 1005 to the power box 2001, the power box 2001 can extend and retract on the upper end of the housing 1001. By installing the slow wire cutting machine body 1004 on the moving end of the second linear motor 1003, it can move left and right on the upper end of the housing 1001. The upper end of the power box 2001 is rotatably connected to the fixed seat 2002, and the upper end has sliding grooves 2005 on both sides, and the sliding grooves 2005 slide between each other. The machine is equipped with a pair of movable frames 2006, and mounting bases 2007 are installed on opposite sides of the movable frames 2006. Several rollers 2008 are rotatably connected inside the mounting bases 2007. When the movable frames 2006 move relative to each other, the rollers 2008 can be used to clamp and fix the workpiece on both sides. When it is necessary to move the workpiece, the rollers 2008 can be rotated to transport the workpiece, so that one end extends out of the fixed base 2002, which is convenient for the slow wire cutting machine body 1004 to cut it.

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1 - Figure 5A first servo motor 2011 is fixedly installed at the top of the power box 2001. The output end of the first servo motor 2011 is connected to the fixed base 2002. A moving groove 2003 is formed on the upper surface of the fixed base 2002 between a pair of sliding grooves 2005. A bidirectional lead screw 2004 is rotatably connected inside the moving groove 2003. Both ends of the bidirectional lead screw 2004 are threaded with sliders, and the upper ends of the sliders are respectively connected to the bottom ends of a pair of moving frames 2006. A second servo motor 2010 is fixedly installed on one side of the fixed base 2002. The output end of the second servo motor 2010 is connected to the bidirectional lead screw 2004. A servo motor 2011 drives the fixed base 2002 to rotate during operation, thereby adjusting the orientation of the workpiece and facilitating the processing of both ends of the workpiece without manual adjustment of its position. A bidirectional lead screw 2004 is rotatably connected inside the moving slot 2003, and its rotation drives the sliders threaded at both ends to move. By connecting the sliders to the bottom end of the moving frame 2006, the rotation of the bidirectional lead screw 2004 drives the moving frame 2006 to move relative to it, thereby clamping and fixing the workpiece. A second servo motor 2010 is installed, which drives the bidirectional lead screw 2004 to rotate during operation.

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1 - Figure 5 The bottom ends of several rollers 2008 extend through the mounting base 2007 into the interior of the movable frame 2006, and each roller is fitted with a first bevel gear 2012. A rotating shaft 2013 is rotatably connected inside the movable frame 2006, and a second bevel gear 2014 is fitted on the rotating shaft 2013. The second bevel gear 2014 meshes with the first bevel gear 2012. A third servo motor 2009 is fixedly installed at one end of the movable frame 2006. The output end of the third servo motor 2009 is connected to the rotating shaft 2013 for transmission. By installing the first bevel gear 2012, its rotation can drive the rollers 2008 to rotate. By meshing the second bevel gear 2014 with the first bevel gear 2012, the rotation of the rotating shaft 2013 can drive the rollers 2008 to rotate, thus moving the workpiece. By installing the third servo motor 2009, its operation can drive the rotating shaft 2013 to rotate.

[0036] Specifically, the working principle of this slow wire EDM positioning and cutting mechanism is as follows: During use, the workpiece to be processed is placed on the upper end of the fixed base 2002. Then, the second servo motor 2010 starts, driving the bidirectional lead screw 2004 to rotate within the moving groove 2003. Since the sliders threaded at both ends of the bidirectional lead screw 2004 are respectively connected to the bottom ends of a pair of moving frames 2006, the sliders drive the moving frames 2006 to move relative to each other along the sliding grooves 2005 on both sides of the fixed base 2002. Several rollers 2008 installed in the mounting seats 2007 on the opposite side of the moving frames 2006 gradually approach the workpiece until they tightly clamp both sides of the workpiece. The telescopic rod 1005 at the moving end of the first linear motor 1002 extends and retracts as needed, adjusting the front-to-back position of the power box 2001 on the upper surface of the housing 1001. Simultaneously, the slow wire EDM machine body 1004 at the moving end of the second linear motor 1003 moves left and right, with both working in tandem. The wire cutting machine body 1004 is positioned to the workpiece to be cut. The wire cutting machine body 1004 is started to process the workpiece. When one end of the workpiece is cut and the other end needs to be processed, the first servo motor 2011 is started, driving the fixed base 2002 to rotate and precisely adjust the workpiece direction. There is no need for manual disassembly and reassembly of the workpiece, avoiding positioning errors and time losses caused by manual operation, and ensuring processing accuracy and continuity. At the same time, the third servo motor 2009 is started, driving the rotating shaft 2013 to rotate. Through the meshing of the second bevel gear 2014 and the first bevel gear 2012, the roller 2008 is rotated. The roller 2008 can slowly move the workpiece so that the unprocessed end of the workpiece extends out of the fixed base 2002, which makes it convenient for the wire cutting machine body 1004 to cut the new part, further improving processing flexibility and efficiency.

Claims

1. A slow wire EDM positioning and cutting mechanism, characterized in that, The device includes a main body (100) and a positioning mechanism (200). The main body (100) includes a housing (1001). A first linear motor (1002) is mounted on one side of the upper surface of the housing (1001). A telescopic rod (1005) is mounted on the moving end of the first linear motor (1002). A second linear motor (1003) is mounted on one side of the housing (1001). A slow wire EDM machine body (1004) is mounted on the moving end of the second linear motor (1003). The positioning mechanism (200) includes a power box. (2001) The power box (2001) is located at one end of the telescopic rod (1005). The upper end of the power box (2001) is rotatably connected to a fixed seat (2002). The fixed seat (2002) has sliding grooves (2005) on both sides. A pair of movable frames (2006) are slidably installed between the pair of sliding grooves (2005). Mounting seats (2007) are installed on the two opposite sides of the pair of movable frames (2006). Several rollers (2008) are rotatably connected inside the mounting seats (2007).

2. The slow wire EDM positioning and cutting mechanism according to claim 1, characterized in that, The first servo motor (2011) is fixedly installed at the top of the inside of the power box (2001), and the output end of the first servo motor (2011) is connected to the fixed base (2002) for transmission.

3. The slow wire EDM positioning and cutting mechanism according to claim 1, characterized in that, The upper end face of the fixed base (2002) is provided with a movable groove (2003) between a pair of sliding grooves (2005), and a bidirectional lead screw (2004) is rotatably connected inside the movable groove (2003).

4. The slow wire EDM positioning and cutting mechanism according to claim 3, characterized in that, Both ends of the bidirectional lead screw (2004) are threaded with sliders, and the upper ends of the sliders are respectively connected to the bottom ends of a pair of movable frames (2006).

5. The slow wire EDM positioning and cutting mechanism according to claim 4, characterized in that, A second servo motor (2010) is fixedly installed on one side of the fixed base (2002), and the output end of the second servo motor (2010) is connected to the bidirectional lead screw (2004) for transmission.

6. The slow wire EDM positioning and cutting mechanism according to claim 1, characterized in that, The bottom ends of several of the rollers (2008) extend through the mounting base (2007) into the interior of the movable frame (2006), and each is fitted with a first bevel gear (2012).

7. The slow wire EDM positioning and cutting mechanism according to claim 6, characterized in that, The movable frame (2006) is internally rotatably connected to a rotating shaft (2013), and a second bevel gear (2014) is fitted on each rotating shaft (2013). The second bevel gear (2014) meshes with the first bevel gear (2012).

8. The slow wire EDM positioning and cutting mechanism according to claim 7, characterized in that, A third servo motor (2009) is fixedly installed at one end of each of the mobile frames (2006), and the output end of the third servo motor (2009) is connected to the rotating shaft (2013) for transmission.