Automatic melt forming machine

Abstract

According to the technical scheme, the automatic melt forming machine is characterized by comprising an operation table, a feeding station, a punching and drilling station, a discharging mechanical arm, a detection part and a collecting part are sequentially distributed on the surface of the operation table anticlockwise, the detection part comprises a detection base, a detector and a displacement mechanical arm, the discharging mechanical arm is close to the displacement mechanical arm, and the collecting part is arranged on the detection base. The collecting part comprises a rotating tray placing robot, a defective product tray used for storing defective workpieces and a finished product blister tray used for storing qualified workpieces, and the tray placing robot is close to the detecting part. The detection part is used for uniformly detecting the machined workpieces to ensure the consistency of product quality and improve the product quality, the defective product trays and the finished product blister trays can be rapidly and orderly arranged on the collecting part through the tray arranging robot, the finished product blister trays are collected and stacked, the machined workpieces are clear in classification and convenient and fast to transfer, the production efficiency is improved, and the product quality is improved. The cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of melt processing equipment technology, and more specifically to an automatic melt forming machine. Background Technology

[0002] Currently, fuses are short-circuit protectors widely used in power distribution and control systems, primarily for short-circuit or severe overload protection. The fusible element is the core component of a fuse, and its production process involves punching and cutting.

[0003] However, there are still some defects in the above-mentioned existing technologies. In the existing technologies, the melt needs to be inspected after processing. Since manual inspection is difficult to ensure the consistency of product quality, the finished products after inspection are manually sorted and placed, which may lead to placement errors. In addition, when improving placement efficiency, collisions are likely to occur, affecting the quality of finished parts and resulting in low production efficiency. Furthermore, workers need to have a high labor intensity when transferring and placing the workpieces. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the present invention provides an automatic melt forming machine.

[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes an operating table, on the surface of which are arranged counter-clockwise a feeding station, a punching / drilling station, a material unloading robot, a detection unit, and a collection unit. The detection unit includes a detection seat, a detector, and a displacement robot. The material unloading robot is located near the displacement robot. The collection unit includes a rotating tray robot, a defective material tray for storing defective workpieces, and a finished product blister tray for storing qualified workpieces. The tray robot is located near the detection unit.

[0006] The present invention is further configured such that: a collection cavity is provided below the collection part, and a placement trolley is provided in the collection cavity, the placement trolley being used to place either a fully loaded finished product blister tray or an empty finished product blister tray.

[0007] The present invention is further configured such that: the collecting part is provided with a lifting part and a clamping moving part, the lifting part is disposed in the collecting cavity and close to the placing trolley, and the clamping moving part is disposed on the surface of the operating table.

[0008] The present invention is further configured such that: the punching and drilling station is provided with a material unloading seat, and the material unloading seat is close to the material unloading robot.

[0009] The present invention is further configured such that: the displacement manipulator includes several branch manipulators and a rotating manipulator, the branch manipulators are adapted to the detection seat, and the rotating manipulators are close to the end of the detection station.

[0010] The present invention is further configured such that the unloading robot, the displacement robot, and the tray-stacking robot are all equipped with vacuum adsorption heads.

[0011] The present invention is further configured such that: the bottom of the operating platform is provided with support legs or wheels, and a waste collection box is provided below the drilling station.

[0012] In summary, this utility model has the following beneficial effects: the detection department ensures the consistency of product quality by uniformly inspecting the processed workpieces; the collection department can quickly and neatly classify and arrange the processed workpieces through the tray robot, which is very convenient; and the setting of the placement trolley makes the collection and transportation of the processed workpieces very simple, thereby enhancing production efficiency and reducing costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this embodiment;

[0014] Figure 2 This is a top view of this embodiment;

[0015] Figure 3 This is a first-view side view of this embodiment;

[0016] Figure 4 This is a second-view side view of this embodiment;

[0017] Figure 5 This is a schematic diagram of the detection unit structure in this embodiment;

[0018] Reference numerals: 1. Operating table; 2. Feeding station; 3. Punching and drilling station; 31. Unloading seat; 32. Waste collection box; 4. Unloading robot; 5. Inspection unit; 51. Inspection seat; 52. Detector; 53. Displacement robot; 531. Branching robot; 532. Rotating robot; 6. Collection unit; 61. Tray robot; 62. Defective product tray; 63. Finished product blister tray; 64. Collection cavity; 641. Placement trolley; 65. Lifting unit; 66. Clamping and moving unit; 7. Vacuum suction head. Detailed Implementation

[0019] The present invention will be further described in detail below with reference to the accompanying drawings.

[0020] This embodiment discloses an automatic melt forming machine, such as Figures 1 to 5As shown, the system includes an operating table 1. On the surface of the operating table 1, arranged counter-clockwise, are a feeding station 2, a punching / drilling station 3 for processing workpieces, a workpiece unloading robot 4 for removing processed workpieces, a workpiece inspection unit 5 for checking workpiece quality, and a collection unit 6 for classifying and collecting inspected workpieces. The inspection unit 5 includes a workpiece placement seat 51, a workpiece detector 52, and a workpiece movement robot 53. The unloading robot 4 is positioned close to the movement robot 53. The collection unit 6 includes a rotating tray robot 61, a defective product tray 62 for storing defective workpieces, and a finished product blister tray 63 for storing qualified workpieces. The tray robot 61 is positioned close to the inspection unit 5. The tray robot 61 places qualified workpieces into the finished product blister tray 63 and defective workpieces into the defective product tray 62.

[0021] Further improvements include a collection cavity 64 located below the collection section 6, with a placement trolley 641 positioned thereon. The placement trolley 641 holds either a fully loaded or empty finished blister tray 63. The trolley 641 facilitates easy handling of the finished blister trays 63. The collection cavity 64 contains two placement trolleys 641, which are used to hold both a fully loaded and an empty finished blister tray 63.

[0022] Furthermore, the collection unit 6 is equipped with a lifting part 65 and a clamping moving part 66. The lifting part 65 is located in the collection cavity 64, close to the placement trolley 641. The lifting part 65 is used to operate the lifting and lowering of the bottom plate of the placement trolley 641, raising the finished blister tray 63 from the placement trolley 641 to the surface of the operating table 1 and slowly lowering the finished blister tray 63 stored in the placement trolley 641. The lifting part 65 makes it very convenient to remove and store the finished blister tray 63 from the placement trolley 641. At the same time, it makes the placement of the finished blister tray 63 very stable and reduces the impact on the finished components. The clamping moving part 66 is set on the surface of the operating table 1. The clamping moving part 66 will clamp the finished blister tray 63 lifted by the lifting part 65, so that the finished blister tray 63 is in a stable state. When the finished blister tray 63 is fully loaded, the clamping moving part 66 will move to the top of another placement trolley 641 and release the finished blister tray 63, so that the finished blister tray 63 will slowly descend under the action of the lifting part 65.

[0023] To further improve the design, the punching and drilling station 3 is equipped with a material unloading seat 31, which is located near the material unloading robot 4. The material unloading robot 4 can reciprocate and remove the processed workpiece from the punching and drilling station 3 and place it on the material unloading seat 31. The displacement robot 53 located near the material unloading robot 4 can easily remove the processed component from the material unloading seat 31 and move it to the inspection seat for inspection to determine if it is qualified.

[0024] In a further improvement, the displacement manipulator 53 includes several branch manipulators 531 and a rotating manipulator 532. The branch manipulators 531 are adapted to the detection seat 51, and the displacement manipulator 53 can reciprocate. Each branch manipulator 531 corresponds to the detection seat 51. In this application, each branch manipulator 531 will remove the workpiece from the front detection seat 51 or the unloading seat 31 and place it on the corresponding detection seat 51 for testing, such as electrical testing or CCD testing. The rotating manipulator 532 approaches the end of the detection station and removes the detected workpiece and rotates it at a certain angle, so that the tray robot 61 can easily and quickly obtain the detected workpiece, reducing the installation of additional parts seats and the need for the tray robot 61 to obtain the detected workpiece, thereby improving efficiency and reducing costs.

[0025] To further improve the system, the unloading robot 4, the displacement robot 53, and the tray-stacking robot 61 are all equipped with vacuum suction heads 7. For objects with smooth surfaces and irregular shapes, relying solely on the gripping of the robot arms may result in slippage. The vacuum suction head 7 can generate negative pressure to attract the object, providing additional holding force to ensure that it will not fall due to shaking or slight loosening of the robot arms during handling, thus ensuring the smooth progress of the production process. The vacuum suction head 7 can fix the object without generating excessive contact pressure, avoiding damage that may be caused by direct pressure.

[0026] Furthermore, the bottom of the operating platform 1 is equipped with support legs or wheels. The wheels facilitate precise positioning of the equipment during initial installation, making installation and debugging easier. When maintenance or repair is required, the wheels allow for easy movement to a repair shop or suitable repair area. The platform needs to be kept level during operation; the support legs help achieve precise leveling, improving accuracy. A waste collection box 32 is located below the drilling station 3, allowing waste materials to fall directly into and be collected, simplifying waste cleaning.

[0027] Working principle of this utility model

[0028] When using this utility model, the coiled material enters the utility model from the feeding station 2, and the coiled material is processed and shaped by the up and down movement of the die at the punching station 3.

[0029] The processed workpieces are placed on the unloading seat 31 by the unloading robot 4. The workpieces placed on the unloading seat 31 are then placed on various inspection seats in sequence by the movement of the displacement robot 53 for inspection. The workpieces that have completed inspection are picked up by the rotating robot and handed over to the tray robot 61. The tray robot 61 will place the inspected workpieces on the defective product tray 62 or the finished product blister tray 63 according to the inspection results.

[0030] When the finished product blister tray 63 is fully loaded, the clamping moving part 66 moves the fully loaded finished product blister tray 63 above the placement trolley 641 for placing the fully loaded finished product blister tray 63. The clamping moving part 66 is released, so that the finished product blister tray 63 is placed into the placement trolley 641. The lifting part 65 that controls the bottom plate of the placement trolley 641 causes the fully loaded finished product blister tray 63 to slowly descend. The clamping moving part 66 returns to above the placement trolley 641 for placing the empty finished product blister tray 63, clamping the empty finished product blister tray 63 raised by the lifting part 65.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the design concept of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A melt auto-former comprising an operating table (1), characterized in that: The operation platform (1) surface is distributed in sequence from left to right with feeding station (2), drill station (3), unloading manipulator (4), detection part (5), collection part (6), the detection part (5) includes detection seat (51), detector (52), displacement manipulator (53), the unloading manipulator (4) is close to displacement manipulator (53), the collection part (6) includes rotating swing tray robot (61), for storing defective workpieces bad material tray (62), for storing qualified workpieces finished product blister tray (63), the swing tray robot (61) is close to detection part (5).

2. A melt-automated forming machine according to claim 1, wherein: The collection part (6) is provided with a collection cavity (64) below, the collection cavity (64) is provided with a placing trolley (641), the placing trolley (641) places full load finished product blister tray (63) or empty load finished product blister tray (63).

3. A melt-automated forming machine according to claim 2, wherein: The collection part (6) is provided with lifting part (65), clamping moving part (66), the lifting part (65) is arranged in the collection cavity (64), close to the placing trolley (641), the clamping moving part (66) is arranged on the surface of the operation platform (1).

4. The melt-automated forming machine of claim 1, wherein: The drill station (3) is provided with a blanking seat (31), and the blanking seat (31) is close to the unloading manipulator (4).

5. The melt-automated forming machine of claim 1, wherein: The displacement manipulator (53) includes several branch manipulators (531) and rotating manipulators (532), the branch manipulator (531) is adapted to the detection seat (51), and the rotating manipulator (532) is close to the end of the detection station.

6. The melt-automated forming machine of claim 1, wherein: The unloading manipulator (4), displacement manipulator (53), swing tray robot (61) are all provided with vacuum suction head (7).

7. The melt-automated forming machine of claim 1, wherein: The bottom of the operation platform (1) is provided with supporting legs or walking wheels, and the drill station (3) is provided with a waste storage box (32) below.

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