Scraper device for pinch roll of double-side shear
By designing a double-sided shearing pinch roll scraper device, which uses a scraper connected by bolts and nuts to clean impurities on the surface of the pinch roll, the problem of low efficiency of manual cleaning is solved, achieving a highly efficient and thorough cleaning effect, and improving production line efficiency and product quality.
Patent Information
- Application Number
- CN202520202111.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Manual cleaning of foreign objects from steel plates and pinch rolls is inefficient and incomplete, affecting production progress and product quality, especially when there are many impurities or the area is large.
Design a double-sided shearing pinch roller scraper device, including a bracket, pinch roller, rotating shaft, scraper and base. The scraper is connected to the crossbeam by bolts and nuts. The scraper cleans surface impurities when the pinch roller rotates. The scraper can be adjusted to adapt to different length requirements and is made of stainless steel to improve wear resistance and corrosion resistance.
It improves cleaning efficiency, reduces manpower consumption, ensures thorough cleaning, enhances the overall efficiency of the production line and product quality, and reduces the risk of equipment wear and product defects.
Smart Images

Figure CN223863395U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pinch roller processing technology, specifically to a double-sided shearing pinch roller scraper device. Background Technology
[0002] When shearing steel plates, foreign objects such as cutting slag, brick debris, sludge, and chalk dust may remain on the surface of the steel plate or the double-sided shearing pinch rollers. Under the clamping force of the pinch rollers, these foreign objects easily adhere to the surface of the pinch rollers, causing quality defects such as pits and indentations on the steel plate surface. In terms of product quality, in terms of appearance, impurities such as cutting slag, brick debris, sludge, and chalk dust will make the steel plate surface uneven, with bumps, depressions, or scratches, resulting in uneven color and greatly affecting the product's aesthetics. At the same time, these impurities may damage the steel plate's microstructure, reducing its strength, hardness, toughness, and other mechanical properties, becoming stress concentration points under stress, and increasing the risk of steel plate fracture. In addition, impurities such as sludge can also reduce the steel plate's corrosion resistance and shorten the product's service life. In terms of production process, during processing, impurities will wear down cutting tools and molds, reducing equipment lifespan, and will also affect processing accuracy, increasing product dimensional deviations, and even leading to defects. During welding, impurities may cause defects such as porosity and slag inclusions in the weld, affecting the weld strength. When painting, impurities can affect the adhesion of the paint, making the coating easy to peel off, which affects both the appearance and the protective function. When impurities appear on the steel plate or pinch roller, they are usually cleaned manually.
[0003] However, manual cleaning is relatively inefficient. The cleaning process requires a lot of time and manpower, especially when there are many impurities or the steel plate and pinch roller area is large. In such cases, the cleaning is not thorough and the cleaning speed is slow, which affects the production progress and reduces the overall efficiency of the production line. Utility Model Content
[0004] The purpose of this utility model is to provide a double-sided shearing pinch roller scraper device to solve the problems of relatively low efficiency of manual cleaning, the need for a lot of time and manpower in the cleaning process, especially when there are many impurities or the steel plate and pinch roller area are large, the cleaning is easy to be incomplete and the cleaning speed is slow, which affects the production progress and reduces the overall efficiency of the production line.
[0005] To achieve the above objectives, the basic solution provided by this utility model is as follows: a double-sided shearing pinch roller scraper device, including a support, a pinch roller, a rotating shaft, a scraper and a base. The rotating shaft is fixedly connected to the support, and the pinch roller is rotatably connected to the rotating shaft. A crossbeam is provided on the support, and several strip-shaped through holes I are opened on the crossbeam. Several strip-shaped through holes II are opened on the scraper. Bolts are movably inserted into the several strip-shaped through holes I and II. Nuts are threaded onto the bolts. The scraper is detachably connected to the crossbeam through the bolts and nuts. The support is fixedly connected to the base.
[0006] The principle and beneficial effects of this utility model are as follows: The scraper is placed on the crossbeam, with the first and second strip-shaped through holes corresponding to each other. Then, the scraper is connected to the crossbeam using bolts. When scraping the pinch roller, the bolts and nuts can firmly fix the scraper in its position. If the scraper moves backward or forward after a long period of use, the position of the scraper can be adjusted by adjusting the bolts and nuts. The range of movement is also within the range of the strip-shaped through holes, so as not to cause significant damage to the opening of the scraper. Through this improved installation, the relative movement of the scraper and the roller ring forms a scraping effect. When the pinch roller moves, the scraper continuously acts on the surface of the pinch roller, continuously cleaning the surface of the pinch roller.
[0007] Option 2, a preferred option of the basic scheme, features a hinged bracket that connects the bracket to the crossbeam. When the scraper is not needed, the crossbeam can be raised; when the scraper is required, it can be lowered. Prolonged friction between the pinch roller and the scraper damages both.
[0008] Option 3, an optimal choice from the basic option, involves a scraper composed of several blades joined together. Each blade has a protrusion at one end and a groove at the other, with the protrusion and groove engaging. During use, the number of blades can be adjusted to achieve the desired scraper length based on the required cleaning length.
[0009] Option 4, an optimal choice from Option 3, uses a stainless steel scraper. During production, the scraper may come into contact with various corrosive substances and frequently rub against the pinch rollers. Stainless steel has a certain degree of corrosion resistance and strong wear resistance, which reduces the frequency of replacement while resisting corrosion.
[0010] Option 5, a preferred option of Option 4, involves installing compression springs within several of the two strip-shaped through holes. One end of the compression spring is fixed to the second strip-shaped through hole, while the other end abuts against the bolt. The compression springs hold the bolt in place, further reducing the positional misalignment between the scraper and the bolt.
[0011] Option six, a preferred embodiment of option four, features a scraper with several limiting holes, through which the bolts movably pass. Using bolts through the limiting holes to fix the scraper to the crossbeam also increases the stability and robustness of the scraper during the scraping process. Attached Figure Description
[0012] Figure 1 This is a front view of a double-sided shear clamping roller scraper device according to this utility model;
[0013] Figure 2 This is a perspective view of Embodiment 1 of this utility model;
[0014] Figure 3yes Figure 2 A magnified view of a section at point A in the middle;
[0015] Figure 4 This is a perspective view of the scraper, the second strip-shaped through hole, the groove, the boss, and the compression spring in Embodiment 1 of this utility model;
[0016] Figure 5 This is a perspective view of the scraper, limiting hole, groove, and boss in Embodiment 2 of this utility model. Detailed Implementation
[0017] The present invention will be further described in detail below through specific embodiments:
[0018] The reference numerals in the accompanying drawings include: 1. bracket, 2. pinch roller, 3. rotating shaft, 4. scraper, 401. scraper blade, 402. protrusion, 403. groove, 5. base, 6. crossbeam, 7. strip-shaped through hole one, 8. strip-shaped through hole two, 9. bolt, 10. nut, 11. hinge, 12. compression spring, 13. limiting hole.
[0019] Example
[0020] The basic implementation examples are as follows: Figure 1 To be continued Figure 4 As shown: A double-sided shearing pinch roller scraper device includes a support 1, a pinch roller 2, a rotating shaft 3, a scraper 4, and a base 5. The rotating shaft 3 is fixedly connected to the support 1, and the pinch roller 2 is rotatably connected to the rotating shaft 3. A crossbeam 6 is provided on the support 1, and a hinge 11 is provided on the support 1. The support 1 and the crossbeam 6 are hinged through the hinge 11. Several strip-shaped through holes 7 are opened on the crossbeam 6, and several strip-shaped through holes 8 are opened on the scraper 4. Bolts 9 are movably inserted into the strip-shaped through holes 7 and strip-shaped through holes 8, and the bolts 9 are threaded. The scraper 4 is detachably connected to the crossbeam 6 via bolts 9 and nuts 10. The scraper 4 is composed of several scraper blades 401 spliced together. One end of each scraper blade 401 has a protrusion 402 and a groove 403. The protrusion 402 engages with the groove 403 of another scraper blade 401. The scraper 4 is made of stainless steel. The bracket 1 is fixedly connected to the base 5. Each of the several strip-shaped through holes 8 is provided with a compression spring 12. One end of the compression spring 12 is fixedly connected to the strip-shaped through hole 8, and the other end abuts against the bolt 9.
[0021] The implementation method of this embodiment is as follows:
[0022] In use, first rotate the crossbeam 6 downwards and splice the required number of scraper blades 401 to form the scraper 4 to be used. Then place the scraper 4 on the crossbeam 6 and align the first strip through hole 7 with the second strip through hole 8. Next, insert the bolt 9 through the first strip through hole 7 and the second strip through hole 8 in sequence. Then, use the nut 10 to connect the bolt 9 from the bottom of the crossbeam 6 with the thread, so that the scraper 4 is firmly connected to the crossbeam 6. During the rotation of the pinch roller 2, the scraper 4 cleans the surface of the pinch roller 2. During the cleaning process, the pressure spring 12 applies pressure to the bolt 9, so that it presses against the scraper 4 and limits the scraper 4.
[0023] Example 2
[0024] The basic implementation examples are as follows: Figure 1 and attached Figure 5 As shown, the difference from Embodiment 1 is that the scraper 4 is provided with several limiting holes 13, and the bolt 9 moves through the limiting holes 13 and the strip-shaped through hole 7.
[0025] The implementation method of this embodiment is as follows:
[0026] Insert the bolt 9 through the strip-shaped through hole 7 and the limiting hole 13 in sequence. Adjust the position of the bolt 9 in the limiting hole 13 according to the distance between the pinch roller 2 to be cleaned and the crossbeam 6 to ensure that the scraper 4 is in contact with the pinch roller 2. Then, perform the scraping work on the pinch roller 2.
[0027] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A double-sided shearing and feeding roller scraper device, characterized in that, The system includes a support (1), a pinch roller (2), a rotating shaft (3), a scraper (4), and a base (5). The rotating shaft (3) is fixedly connected to the support (1), and the pinch roller (2) is rotatably connected to the rotating shaft (3). The support (1) is provided with a crossbeam (6), and the crossbeam (6) has several strip-shaped through holes (7). The scraper (4) has several strip-shaped through holes (8). Bolts (9) are movably inserted into the strip-shaped through holes (7) and strip-shaped through holes (8). Nuts (10) are threaded onto the bolts (9). The scraper (4) is detachably connected to the crossbeam (6) through the bolts (9) and nuts (10). The support (1) is fixedly connected to the base (5).
2. The double-sided shearing and feeding roller scraper device according to claim 1, characterized in that, The bracket (1) is provided with a hinge (11), and the bracket (1) and the crossbeam (6) are hinged together by the hinge (11).
3. The double-sided shearing and feeding roller scraper device according to claim 1, characterized in that, The scraper (4) is composed of several scraper blades (401) spliced together. One end of each scraper blade (401) is provided with a protrusion (402) and the other end is provided with a groove (403). The protrusion (402) is engaged with the groove (403) of another scraper blade (401).
4. The double-sided shearing and feeding roller scraper device according to claim 3, characterized in that, The scraper (4) is made of stainless steel.
5. The double-sided shearing and feeding roller scraper device according to claim 4, characterized in that, Each of the aforementioned strip-shaped through holes (8) is provided with a compression spring (12), one end of which is fixedly connected to the strip-shaped through hole (8), and the other end is abutted against the bolt (9).
6. A double-sided shearing and feeding roller scraper device according to claim 4, characterized in that, The scraper (4) is provided with several limiting holes (13), and the bolt (9) is movably inserted through the limiting holes (13) and the strip-shaped through hole (7).