Non-metallic material cooked blank surface processing device

Abstract

The utility model relates to a surface processing device for a non-metallic material cooked blank. The surface processing device comprises a main body rack, at least one upright post and at least one extension base, a sliding assembly capable of sliding in the transverse direction of the main body rack is arranged on the main body rack in a sliding mode, and a fixing mechanism used for fixing a non-metal material cooked blank is arranged on the sliding assembly. The at least one extension base is arranged on the front side of the main body rack; the bottom of at least one stand column is correspondingly and fixedly connected with at least one extending base. At least one adjusting sliding table capable of sliding in the longitudinal direction is arranged on the stand column. The adjusting sliding table is provided with at least one grinding assembly used for conducting grinding machining on the non-metal material cooked blank. According to the utility model, the silicon carbide plate is vertically placed, and the floating cylinder is utilized to form the air-entrapping floating grinding seat assembly, so that the action of gravity on a silicon carbide plate processing piece is reduced, the breakage caused by resonance is avoided, and the damage is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to ripe blank surface processing technical field, more specifically, it relates to a non -metal material ripe blank surface processing device. BACKGROUND

[0002] Silicon carbide is a compound of carbon and silicon elements combined by strong covalent bond, which has high temperature stability, corrosion resistance, high hardness and wear resistance. It is widely used in high temperature kiln field under high temperature firing. Since the surface of the silicon carbide plate is uneven after extrusion production, the error is large, after high temperature firing, the flatness error is large, and the subsequent use is affected.

[0003] At present, the silicon carbide clinker is processed by artificial or surface grinding machine. Since the artificial cannot guarantee the processing precision, it has been eliminated. After high temperature firing, the surface of the silicon carbide plate is usually more than 8 in mohs hardness, and a little external force will cause collapse. The position of the grinding head of the surface grinding machine is fixed, the workpiece is easily extruded by gravity, which causes the silicon carbide surface to be crushed due to resonance under certain pressure, and it cannot be processed. UTILITY MODEL CONTENT

[0004] In view of the defects in the prior art, the utility model aims at providing a non -metal material ripe blank surface processing device, which has the advantages.

[0005] The above technical purpose of the utility model is realized by the following technical scheme: a non -metal material ripe blank surface processing device, comprising: a main body frame, at least one column and at least one extension base; a sliding assembly capable of sliding along the transverse direction thereof is arranged on the main body frame, a fixing mechanism for fixing non -metal material ripe blank is arranged on the sliding assembly; at least one extension base is arranged on the front side of the main body frame; the bottom of at least one column is fixedly connected with at least one extension base; at least one adjusting sliding table capable of sliding in the longitudinal direction is arranged on the column; at least one grinding assembly for grinding non -metal material ripe blank is arranged on the adjusting sliding table.

[0006] Optionally, the fixing mechanism comprises a base plate, a mounting seat, a transition plate, at least one connecting rod and at least one pneumatic chuck; the mounting seat is fixedly installed on the upper surface of the base plate, at least one connecting rod is divided into four groups and fixedly installed on the four edges of the transition plate, and the end of the connecting rod away from the transition plate is fixedly installed on the mounting seat; at least one through hole is formed in the mounting seat and the transition plate; one end of at least one pneumatic chuck penetrates the through hole formed in the transition plate, and the other end of at least one pneumatic chuck penetrates the through hole corresponding to the transition plate in the mounting seat.

[0007] Optionally, the sliding assembly comprises a motor, a screw rod, two guide rails, at least one bearing mounting seat, at least one sliding block, and a movable block; the motor is fixedly installed on the left side of the main body frame, one end of the screw rod is fixedly installed on the output end of the motor, the other end of the screw rod is rotatably installed on one of the bearing mounting seats, the movable block is threadedly connected to the screw rod, and the top of the movable block is fixedly installed at the middle position of the lower surface of the base plate; the at least one sliding block is symmetrically fixedly installed on both sides of the base plate along the transverse direction of the base plate; the two guide rails are symmetrically fixedly installed on the main body frame; and the two groups of sliding blocks are slidably installed on the two guide rails, respectively.

[0008] Optionally, the grinding assembly comprises a floating cylinder, a grinding tool motor, and a cutting grinding tool; the floating cylinder is installed on the adjusting sliding table, the grinding tool motor is installed on the floating cylinder, and the cutting grinding tool is installed on the output end of the grinding tool motor.

[0009] Optionally, when the fixing mechanism is vertically installed on the sliding assembly, a material supporting mechanism is further arranged on the fixing mechanism; the material supporting mechanism comprises a material supporting cylinder, a supporting plate, a U-shaped plate, and at least one roller; the material supporting cylinder is fixedly installed on the base plate, the supporting plate is fixedly installed on the output end of the material supporting cylinder, the U-shaped plate is fixedly installed on the top of the supporting plate, and the at least one roller is rotatably installed in the U-shaped plate.

[0010] Optionally, the number of the columns is two, and the number of the extension bases is two; the bottom ends of the two columns are fixedly connected with the two extension bases in one-to-one correspondence.

[0011] Optionally, one adjusting sliding table that can slide in the longitudinal direction is arranged on one side of the column, and two adjusting sliding tables that can slide in the longitudinal direction are arranged on the other side of the column; each of the adjusting sliding tables is provided with a grinding assembly for grinding the non-metal material blank.

[0012] Optionally, the same dust cover is arranged on the outer sides of the main body frame and the column; the two bottom ends of the dust cover are fixedly connected with the sides of the main body frame and the extension base that are away from each other.

[0013] In summary, the utility model discloses a fixed mechanism is placed to the fixed silicon carbide plate of processing on and then starts the grinding assembly, and the fixed mechanism and silicon carbide plate are moved to the grinding assembly place by sliding assembly, and the cutting grinding tool on the grinding assembly is ground, when the grinding allowance is needed to increase, the sliding platform grinding assembly is moved along the vertical column longitudinal direction by adjusting, thereby making the plate material once processing in place, not only the precision is guaranteed, and the processing allowance is big, and the automation degree is high, improves the processing efficiency, and the utility model discloses a vertical silicon carbide plate and utilizes the floating cylinder to constitute the gas floating grinding base assembly, thereby reducing the effect of gravity on the silicon carbide plate processing piece, avoiding causing the resonance and breaking, thereby reducing the breakage. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the installation structure front view of dust cover of the utility model,

[0015] Figure 2 It is the main body structure front view of the utility model,

[0016] Figure 3 It is the rear view structure of the utility model, Figure 2 It is the enlarged structure diagram of A place in the middle,

[0017] Figure 4 It is the rear view structure of the utility model,

[0018] Figure 5 It is the lower surface structure diagram of fixed mechanism of the utility model.

[0019] In the drawing: 1, main body frame, 2, vertical column, 3, extension base, 4, sliding assembly, 5, fixed mechanism, 6, adjusting sliding platform, 7, grinding assembly, 8, material supporting mechanism, 9, dust cover, 401, motor, 402, screw rod, 403, guide rail, 404, bearing mounting seat, 405, sliding block, 406, movable block, 501, base plate, 502, mounting seat, 503, transition plate, 504, connecting rod, 505, pneumatic chuck, 701, floating cylinder, 702, grinding motor, 703, cutting grinding tool, 801, material supporting cylinder, 802, supporting plate, 803, U-shaped plate, 804, roller. DETAILED DESCRIPTION

[0020] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is explained in detail below. The utility model is shown in several embodiments in the drawings. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein.

[0021] In the utility model, unless another definite provision and limitation, the terms "mount", "connect", "connect", "fix" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through the intermediate medium, can be the intercommunication of two elements. For ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. The terms "first", "second" are only for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.

[0022] In the utility model, unless another definite provision and limitation, the terms "mount", "connect", "connect", "fix" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through the intermediate medium, can be the intercommunication of two elements. For ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. The terms "first", "second" are only for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.

[0023] The utility model is described in detail below in connection with the drawings and examples.

[0024] The utility model provides a kind of non-metal material mature blank surface processing device, as shown in Figures 1-5 It includes: main body rack 1, at least one stand 2, and at least one extension base 3;Sliding assembly 4 that can slide along its transverse direction is arranged on main body rack 1, and fixing mechanism 5 for fixing non-metal material mature blank is arranged on sliding assembly 4;At least one extension base 3 is arranged at the front side of main body rack 1;The bottom of at least one stand 2 is fixedly connected with at least one extension base 3;At least one adjustable sliding table 6 that can slide along longitudinal direction is arranged on stand 2;At least one grinding assembly 7 for grinding processing non-metal material mature blank is arranged on adjustable sliding table 6, and grinding assembly 7 can be installed vertically or horizontally.

[0025] Specifically, the silicon carbide plate to be processed is fixed on the fixing mechanism 5, and then the grinding assembly 7 is started. Simultaneously, the sliding assembly 4 moves the fixing mechanism 5 and the silicon carbide plate towards the grinding assembly 7. Grinding is performed using the cutting abrasive 703 on the grinding assembly 7. When an increased grinding allowance is needed, the grinding assembly 7 is moved longitudinally along the column 2 by adjusting the slide table 6, thus allowing the plate to be processed in one pass. This not only ensures precision but also provides a large processing allowance, high automation, and improved processing efficiency. In practical applications, the horizontal direction corresponds to the x-axis of the coordinate system, the vertical direction corresponds to the y-axis, and the center direction corresponds to the z-axis.

[0026] Furthermore, the fixing mechanism 5 includes a base plate 501, a mounting base 502, a transition plate 503, at least one connecting rod 504, and at least one pneumatic suction cup 505; the mounting base 502 is fixedly mounted on the upper surface of the base plate 501, and at least one connecting rod 504 is divided into four groups and fixedly mounted on the four edges of the transition plate 503 respectively, with one end of the connecting rod 504 away from the transition plate 503 fixedly mounted on the mounting base 502; at least one through hole is provided on both the mounting base 502 and the transition plate 503; one end of at least one pneumatic suction cup 505 passes through the through hole provided on the transition plate 503, and the other end of at least one pneumatic suction cup 505 passes through the through hole on the mounting base 502 corresponding to the transition plate 503.

[0027] The silicon carbide plate is placed on the side of the transition plate 503 near the grinding assembly 7. Since one end of the pneumatic chuck 505 passes through the through hole opened in the transition plate 503, the pneumatic chuck 505 can contact the silicon carbide plate. Then, the other end of the pneumatic chuck 505 is connected to the power source, and the pneumatic chuck 505 is started to fix the silicon carbide plate on the transition plate 503.

[0028] Furthermore, the sliding assembly 4 includes a motor 401, a lead screw 402, two guide rails 403, at least one bearing mounting base 404, at least one slider 405, and a movable block 406;

[0029] The motor 401 is fixedly installed on the left side of the main frame 1. One end of the lead screw 402 is fixedly installed on the output end of the motor 401, and the other end of the lead screw 402 is rotatably installed on one of the bearing mounting seats 404. The movable block 406 is threadedly connected to the lead screw 402, and the top of the movable block 406 is fixedly installed at the middle position of the lower surface of the substrate 501. At least one slider 405 is divided into two groups and symmetrically fixedly installed on both sides of the substrate 501 along its transverse direction. Two guide rails 403 are symmetrically fixedly installed on the main frame, and the two groups of sliders 405 are slidably installed on the two guide rails 403 respectively.

[0030] To increase the stability of the lead screw 402, a bearing mounting seat 404 is added to the main frame 1. The bearing mounting seat 404 is fixedly mounted on the main frame 1, and the lead screw 402 is rotatably mounted on the bearing mounting seat 404 near the motor 401. At this time, the stability of the lead screw 402 can be improved by the action of the two bearing mounting seats 404. At the same time, a through hole is provided on the main frame 1 for one end of the lead screw 402 to pass through, which can not only meet the fixed connection between the lead screw 402 and the output end of the motor 401, but also meet the rotation of the lead screw 402.

[0031] Specifically, the motor 401 drives the lead screw 402 to rotate clockwise. During the clockwise rotation, the lead screw 402 cooperates with the movable block 406 to drive the fixed mechanism 5 and the silicon carbide plate placed on the fixed mechanism 5 to move towards the grinding assembly 7. The grinding assembly 7 then performs grinding on the silicon carbide plate on the fixed mechanism 5.

[0032] Meanwhile, during the movement, the fixing mechanism 5 can drive the two sets of sliders 405 to slide on the two guide rails 403 respectively. With the cooperation of the sliders 405 and the guide rails 403, the movement of the fixing mechanism 5 is guided, preventing the fixing mechanism 5 from deviating during the movement.

[0033] The grinding assembly 7 includes a floating cylinder 701, a grinding wheel motor 702, and a cutting grinding wheel 703; the floating cylinder 701 is mounted on the adjusting slide 6, the grinding wheel motor 702 is mounted on the floating cylinder 701, and the cutting grinding wheel 703 is mounted on the output end of the grinding wheel motor 702.

[0034] Specifically, with the cooperation of the grinding motor 702 and the cutting grinding wheel 703, the silicon carbide plate that moves to the corresponding position of the cutting grinding wheel 703 via the sliding component 4 can be ground. Under the action of the adjusting slide 6, the grinding advance and retreat function can be realized.

[0035] The floating cylinder 701 is a pneumatically based device that provides constant axial and radial floating force. Its key component is that there is no rigid connection between the grinding wheel and the frame. By adjusting the air pressure and integrating high-precision sensors, it can adaptively adjust the height when the workpiece height changes abruptly due to the pressure exerted. It can also monitor parameters such as force, speed, and position during the grinding process in real time, and automatically adjust the attitude and force of the grinding head according to the preset grinding requirements to achieve high-precision grinding results. It can meet the application needs of different scenarios.

[0036] By using upright silicon carbide plates and constructing an air-filled floating grinding base assembly using a floating cylinder 701, the effect of gravity on the silicon carbide plate processing parts is reduced, avoiding resonance and breakage, thereby reducing damage.

[0037] The adjusting slide 6 can be a manual adjusting slide or an electric adjusting slide to realize the grinding advance and retraction function of the grinding component 7. For example, when an electric adjusting slide is used, the electric adjusting slide is installed on the column 2 and the floating cylinder 701 is installed on the electric adjusting slide.

[0038] In this utility model, the cutting abrasive 703 can adopt a discontinuous peripheral tooth structure of a diamond grinding wheel. The teeth of this diamond grinding wheel are simple to manufacture, have stable quality, are easy to weld, have high production efficiency, are easy to remove chips, have good cooling conditions, have high grinding wheel durability, are easy to adjust the machining amount, and have a large machining allowance.

[0039] The fixing mechanism 5 can be installed vertically or horizontally. When the fixing mechanism 5 is installed vertically on the sliding component 4, a material support mechanism 8 is also provided on the fixing mechanism 5. The material support mechanism 8 includes a material support cylinder 801, a support plate 802, a U-shaped plate 803, and at least one roller 804. The material support cylinder 801 is fixedly installed on the base plate 501, the support plate 802 is fixedly installed on the output end of the material support cylinder 801, the U-shaped plate 803 is fixedly installed on the top of the support plate 802, and at least one roller 804 is rotatably installed inside the U-shaped plate 803.

[0040] Specifically, when placing the silicon carbide plate on the fixing mechanism 5, the material support cylinder 801 is first activated to move the support plate 802 and the U-shaped plate 803 upwards until the U-shaped plate 803 reaches a suitable height. Then, the silicon carbide plate is inserted from the side, so that the bottom of the silicon carbide plate contacts the roller 804 inside the U-shaped plate 803. Then, the silicon carbide plate is pushed to move on the roller 804 to facilitate its entry. When the silicon carbide plate is fully inserted into the fixing mechanism 5, the material support mechanism 8 provides auxiliary support for the silicon carbide plate. When the fixing mechanism 5 fixes the silicon carbide plate, the material support cylinder 801 is activated to move the support plate 802 and the U-shaped plate 803 downwards, so that the roller 804 on the U-shaped plate 803 no longer contacts the silicon carbide plate, thus preventing the material support mechanism 8 from affecting subsequent processing.

[0041] Optionally, there can be two columns 2 and two extension bases 3, and the two extension bases 3 are integrally formed. The bottom ends of the two columns 2 are fixedly connected to the two extension bases 3 one-to-one. An adjustment slide 6 that can slide in the longitudinal direction is provided on one side of the column 2, and two adjustment slides 6 that can slide in the longitudinal direction are provided on the other side of the column 2. Each adjustment slide 6 is provided with a grinding component 7 for grinding non-metallic material blanks.

[0042] Specifically, by setting multiple grinding components 7, different types of cutting abrasives 703 can be set on multiple grinding components 7. Different types of cutting abrasives 703 can be used in different combinations, and different combinations of moving speeds can be made according to different types of cutting abrasives 703, thereby achieving rough grinding and fine grinding.

[0043] The grinding assembly 7 can also be configured with grinding motors 702 of different machining precision and cutting grinding wheels 703 of different mesh sizes according to actual requirements, so as to achieve different pre-machining requirements;

[0044] Meanwhile, by adjusting the slide 6, the flatness consistency of multiple cutting grinding tools 703 can be achieved. When the wear of the cutting grinding tools 703 is different, the position of the cutting grinding tools 703 can be flexibly adjusted by adjusting the slide 6.

[0045] The adjusting slide 6 is equipped with a device for real-time detection of the displacement of the cutting abrasive 703, which can know the machining amount in real time. This is existing technology and will not be described in detail here.

[0046] The same dust cover 9 is provided on the outside of the main frame 1 and the column 2; the two bottom ends of the dust cover 9 are fixedly connected to the side of the main frame 1 and the extension base 3 that are far away from each other.

[0047] Specifically, dust covers 9 are installed on the outside of the main frame 1 and the column 2 to prevent coolant from splashing everywhere and to protect personal safety.

[0048] This utility model discloses a surface processing device for non-metallic material blanks. In use, a material-supporting cylinder 801 moves a support plate 802 and a U-shaped plate 803 upwards to a suitable height. Then, a silicon carbide plate to be processed is manually or otherwise placed from the side, ensuring the bottom of the silicon carbide plate contacts the roller 804 inside the U-shaped plate 803. The silicon carbide plate is then pushed to move on the roller 804, facilitating its entry. When the silicon carbide plate is fully inserted into the fixing mechanism 5, the material-supporting mechanism 8 provides auxiliary support. The silicon carbide plate moves to the side of the transition plate 503 near the grinding assembly 7. The pneumatic suction cup 505 is activated to fix the silicon carbide plate onto the transition plate 503. Then, the material-supporting cylinder 801 is activated to move the support plate 802 and the U-shaped plate 803 downwards, causing the surface of the U-shaped plate 803 to... Roller 804 no longer contacts the silicon carbide plate. Then, the grinding assembly 7 is started, and at the same time, motor 401 is started to drive lead screw 402 to rotate clockwise. During the clockwise rotation, lead screw 402 cooperates with movable block 406 to drive fixed mechanism 5 and silicon carbide plate to move towards grinding assembly 7. The silicon carbide plate is ground by cutting abrasive 703 on grinding assembly 7. When it is necessary to increase the grinding allowance, the grinding assembly 7 is driven to slide along the longitudinal direction of column 2 by adjusting slide table 6, so that the plate is processed in one go. After the processing is completed, sliding assembly 4 continues to move forward. After reaching the designated position, the processed silicon carbide plate is removed manually or by other devices. After removal, motor 401 drives lead screw 402 to rotate counterclockwise, so that sliding assembly 4 and fixed mechanism 5 return to the origin, and the next operation is repeated.

[0049] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A surface processing device for non-metallic material blanks, characterized in that, include: The main frame, at least one column, and at least one extension base; A sliding assembly that can slide along its lateral direction is slidably disposed on the main frame, and a fixing mechanism for fixing non-metallic material blanks is disposed on the sliding assembly. At least one of the extended bases is disposed on the front side of the main frame; The bottom of at least one of the columns is fixedly connected to at least one of the extended bases; At least one adjustable slide table that can slide in the longitudinal direction is provided on the column; at least one grinding component for grinding non-metallic material blanks is provided on the adjustable slide table.

2. The non-metallic material blank surface processing device according to claim 1, characterized in that, The fixing mechanism includes a base plate, a mounting base, a transition plate, at least one connecting rod, and at least one pneumatic suction cup; The mounting base is fixedly mounted on the upper surface of the substrate. At least one of the connecting rods is divided into four groups and fixedly mounted on the four edges of the transition plate, with the end of the connecting rod away from the transition plate fixedly mounted on the mounting base. At least one through hole is provided on both the mounting base and the transition plate. One end of at least one pneumatic suction cup passes through the through hole in the transition plate, and the other end of at least one pneumatic suction cup passes through the through hole on the mounting base corresponding to the transition plate.

3. The non-metallic material blank surface processing device according to claim 2, characterized in that, The sliding assembly includes a motor, a lead screw, two guide rails, at least one bearing mounting base, at least one slider, and a movable block; The motor is fixedly installed on the left side of the main frame. One end of the lead screw is fixedly installed on the output end of the motor, and the other end of the lead screw is rotatably installed on one of the bearing mounting seats. The movable block is threadedly connected to the lead screw, and the top of the movable block is fixedly installed at the middle position of the lower surface of the substrate. At least one slider is divided into two groups and symmetrically fixedly installed on both sides of the substrate along its transverse direction. Two guide rails are symmetrically fixedly installed on the main frame, and the two groups of sliders are slidably installed on the two guide rails respectively.

4. The non-metallic material blank surface processing apparatus according to claim 1, characterized in that, The grinding assembly includes a floating cylinder, a grinding wheel motor, and a cutting grinding wheel; The floating cylinder is mounted on the adjusting slide, the grinding wheel motor is mounted on the floating cylinder, and the cutting grinding wheel is mounted on the output end of the grinding wheel motor.

5. The non-metallic material blank surface processing device according to claim 2, characterized in that, When the fixing mechanism is vertically installed on the sliding component, a material support mechanism is also provided on the fixing mechanism. The material support mechanism includes a material support cylinder, a support plate, a U-shaped plate, and at least one roller; The material-supporting cylinder is fixedly installed on the base plate, the support plate is fixedly installed at the output end of the material-supporting cylinder, the U-shaped plate is fixedly installed on the top of the support plate, and at least one roller is rotatably installed inside the U-shaped plate.

6. The non-metallic material blank surface processing device according to claim 1, characterized in that, The number of uprights is two, the number of extension bases is two, and the bottom ends of the two uprights are fixedly connected to the two extension bases one by one.

7. The non-metallic material blank surface processing device according to claim 1, characterized in that, An adjustable slide that can slide in the longitudinal direction is provided on one side of the column, and two adjustable slides that can slide in the longitudinal direction are provided on the other side of the column. Each of the aforementioned adjustment slides is equipped with a grinding assembly for grinding non-metallic material blanks.

8. The non-metallic material blank surface processing device according to claim 1, characterized in that, The main frame and the column are provided with the same dust cover on their outer sides; the two bottom ends of the dust cover are fixedly connected to the side of the main frame and the extension base that are away from each other.

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