Steel pipe surface grinding and sand blasting device
By introducing a planetary gear structure and cleaning components into the steel pipe surface grinding and sandblasting device, the problem of the sandblasting module being independent of the steel pipe rotating structure is solved, achieving uniform sandblasting of the steel pipe surface and a long service life of the equipment.
Patent Information
- Application Number
- CN202520508509.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-21
AI Technical Summary
In traditional steel pipe surface grinding and sandblasting devices, the sandblasting module and the rotating structure of the steel pipe are independent of each other, which cannot achieve efficient coordination, resulting in dead corners during sandblasting and reducing grinding efficiency and quality.
A steel pipe surface grinding and sandblasting device was designed. By setting up a sandblasting component and a cleaning component, the sandblasting component uses a planetary gear structure to make the steel pipe rotate simultaneously, ensuring uniform sand spraying; the cleaning component scrapes off the fallen sand with a scraper to prevent accumulation and extend the service life of the equipment.
It achieves uniformity and efficiency in sandblasting of steel pipe surfaces, improves grinding quality, extends equipment lifespan, and maintains a clean working environment.
Smart Images
Figure CN223863587U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe grinding technology, specifically a steel pipe surface grinding and sandblasting device. Background Technology
[0002] The steel pipe surface grinding and sandblasting device is a high-efficiency metal surface treatment equipment. Its main function and purpose is to clean, remove rust and dirt from the surface of the steel pipe by high-speed jetting abrasive, and increase its roughness, thereby improving the adhesion between the steel pipe and the subsequent coating, enhancing fatigue resistance, and extending the durability of the paint.
[0003] The steel pipe surface grinding and sandblasting device mainly consists of a compressor, air tank, high-pressure air pipe, spray gun, steel pipe rotating device and controller. Its working principle is to use compressed air to spray abrasive at high speed onto the surface of the steel pipe. Through the impact and cutting action of the abrasive with the surface of the steel pipe, the purpose of cleaning and rust removal is achieved. The operation process usually includes installing the steel pipe on the rotating device, setting the sandblasting parameters, starting the compressor and spray gun, and starting the sandblasting treatment.
[0004] However, in actual use, the sandblasting module and the rotating steel pipe of the above-mentioned equipment are independent of each other, and it is impossible to achieve efficient coordination between sandblasting and steel pipe movement. During sandblasting, the steel pipe cannot adjust its position in time according to the direction of sand spraying, which easily leads to sandblasting dead angles and reduces grinding efficiency and quality. In view of this, we propose a steel pipe surface grinding and sandblasting device. Utility Model Content
[0005] The purpose of this invention is to provide a steel pipe surface grinding and sandblasting device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A steel pipe surface grinding and sandblasting device includes a base, a bracket fixedly mounted on the base, a housing fixedly mounted on the bracket, a door panel module disposed on the housing, and a sandblasting assembly disposed on the bracket. The sandblasting assembly includes:
[0008] A funnel is fixedly installed on the bracket. A sand inlet end of a sandblasting module is fixedly installed at the bottom of the funnel. One end of a connecting pipe is fixedly installed at the sand outlet end of the sandblasting module. A nozzle is fixedly installed at the other end of the connecting pipe. A support trolley is slidably installed on the bracket.
[0009] A cylindrical cylinder is fixedly installed on one end of the supporting trolley, and a gear cylinder is fixedly installed on the other end of the cylindrical cylinder. A motor is fixedly installed inside the cylindrical cylinder, and a central gear is fixedly installed on the output end of the motor. A cover plate is rotatably installed on the gear cylinder.
[0010] A short rod is rotatably mounted on the cover plate. A disc is fixedly mounted on one end of the short rod. A thick rod is fixedly mounted on the disc. A peripheral gear is fixedly mounted on the short rod. A steel pipe body is sleeved on the thick rod.
[0011] Preferably, the short rod, disc, thick rod, peripheral gears and steel pipe body are provided in multiple sets, the central gear meshes with multiple sets of peripheral gears, and the multiple sets mesh with the gear cylinder.
[0012] Preferably, the central gear and multiple sets of peripheral gears are disposed inside the gear cylinder, the central gear and multiple sets of peripheral gears are disposed at the bottom of the cover plate, the funnel is disposed inside the outer shell, the nozzle is disposed inside the outer shell, and the door panel module consists of a set of support frames, a set of hydraulic rods, two sets of slide rails and a set of door panels.
[0013] Preferably, the supporting trolley is provided with a cleaning assembly, the cleaning assembly including a connecting frame, one end of the connecting frame is fixedly installed on the cover plate, the other end of the connecting frame is fixedly installed with an mounting plate, a protective cylinder is fixedly installed on the mounting plate, one end of a spring is fixedly installed on the mounting plate, one end of a connecting rod is fixedly installed on the other end of the spring, and one end of a scraper is fixedly installed on the other end of the connecting rod.
[0014] Preferably, the connecting frame, mounting plate, protective cylinder, spring, connecting rod and scraper are provided in multiple sets.
[0015] Preferably, the spring is disposed inside the protective cylinder, the connecting rod slides inside the protective cylinder, and the other end of the scraper is attached to the surface of the supporting trolley.
[0016] Compared with the prior art, this utility model provides a steel pipe surface grinding and sandblasting device, which has the following beneficial effects:
[0017] 1. The steel pipe surface grinding and sandblasting device is equipped with a sandblasting component to ensure reliable surface treatment of the steel pipe. This component works with the sandblasting module connecting pipe and nozzle on the support to perform sandblasting on the steel pipe body. The cylindrical gear cylinder is fixed on the support trolley, and the motor is installed inside the cylinder. The central gear at its output end meshes with multiple sets of peripheral gears, which in turn mesh with the gear cylinder. This structure allows the steel pipe body, which is sleeved on the thick rod, to rotate on its own axis while revolving around the central axis, so that the sand material sprayed from the nozzle can be evenly applied to the surface of the steel pipe body.
[0018] 2. The steel pipe surface grinding and sandblasting device is equipped with a cleaning component to extend its service life. This component works with the connecting bracket on the cover plate to connect to the mounting plate. The spring on the mounting plate pushes the connecting rod, causing the other end of the scraper to fit against the surface of the support trolley. Multiple sets of connecting brackets, mounting plates, springs, and scrapers work together. During the movement of the support trolley and the sandblasting of the steel pipe body, the scraper can promptly remove the sand falling on the support trolley, extending the service life of the equipment and maintaining a clean working environment. Attached Figure Description
[0019] Figure 1 This is a top view of the overall closed structure of this utility model;
[0020] Figure 2 A top view of the overall structure of this utility model;
[0021] Figure 3 This is a top view of part of the structure of this utility model;
[0022] Figure 4 This is a cross-sectional view of part of the structure of this utility model;
[0023] Figure 5 This is a side sectional view of part of the structure of this utility model;
[0024] Figure 6 This is a top view of part of the structure of this utility model;
[0025] Figure 7 This is a top sectional view of part of the structure of this utility model;
[0026] Figure 8 This is a bottom sectional view of part of the structure of this utility model.
[0027] In the diagram: 1. Base; 2. Bracket; 3. Outer shell; 4. Door panel module; 5. Sandblasting assembly; 51. Funnel; 52. Sandblasting module; 53. Connecting pipe; 54. Nozzle; 55. Support trolley; 56. Cylinder; 57. Gear cylinder; 58. Motor; 59. Central gear; 510. Cover plate; 511. Short rod; 512. Disc; 513. Thick rod; 514. Peripheral gear; 515. Steel pipe body; 6. Cleaning assembly; 61. Connecting frame; 62. Mounting plate; 63. Protective cylinder; 64. Spring; 65. Connecting rod; 66. Scraper. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.
[0030] Please see Figure 1 - Figure 8 This utility model provides a technical solution:
[0031] A steel pipe surface grinding and sandblasting device includes a base 1, a bracket 2 fixedly installed on the base 1, a housing 3 fixedly installed on the bracket 2, and a door panel module 4 provided on the housing 3.
[0032] In one embodiment of this utility model, a sandblasting assembly 5 is provided on the support 2. The sandblasting assembly 5 includes a funnel 51. The funnel 51 is fixedly installed on the support 2. The sand inlet end of the sandblasting module 52 is fixedly installed at the bottom of the funnel 51. One end of the connecting pipe 53 is fixedly installed at the sand outlet end of the sandblasting module 52. The other end of the connecting pipe 53 is fixedly installed with a nozzle 54. A support trolley 55 is slidably installed on the support 2. One end of the cylinder 56 is fixedly installed on the support trolley 55. The other end of the cylinder 56 is fixedly installed with a gear cylinder 57. A motor 58 is fixedly installed inside the cylinder 56. A central gear 59 is fixedly installed at the output end of the motor 58. A cover plate 510 is rotatably installed on the gear cylinder 57. A short rod 511 is rotatably installed on the cover plate 510. One end of the short rod 511 is fixedly installed with... One end of the disc 512 is fixedly installed. A thick rod 513 is fixedly installed on the disc 512. A peripheral gear 514 is fixedly installed on the short rod 511. A steel pipe body 515 is sleeved on the thick rod 513. Multiple sets of short rod 511, disc 512, thick rod 513, peripheral gear 514 and steel pipe body 515 are arranged. A central gear 59 meshes with multiple sets of peripheral gears 514 and multiple sets mesh with gear cylinder 57. The central gear 59 and multiple sets of peripheral gears 514 are located inside the gear cylinder 57. The central gear 59 and multiple sets of peripheral gears 514 are located at the bottom of the cover plate 510. A funnel 51 is located inside the outer shell 3. A nozzle 54 is located inside the outer shell 3. The door panel module 4 consists of a support frame, a hydraulic rod, two sets of slide rails and a door panel.
[0033] In this embodiment, before using the steel pipe surface grinding and sandblasting device, the device is placed in a suitable working area. The base 1 provides stable support for the entire device, and the bracket 2 is fixed on the base 1, supporting the outer shell 3 and other components. At this time, the motor 58 and sandblasting module 52 of the sandblasting component 5 are not started, the support trolley 55 is in the initial position, the door module 4 is closed, and all components are in the initial state. After starting the device, the sand is first poured into the funnel 51 on the bracket 2. The bottom of the funnel 51 is connected to the sand inlet end of the sandblasting module 52. The sand flows into the sandblasting module 52 under the action of gravity. The sandblasting module 52 accelerates the sand through the internal pressure system and then delivers it to the nozzle 54 through the connecting pipe 53. At the same time, the motor 58 in the cylinder 56 on the support trolley 55 is started. The central gear 59 fixedly installed at the output end of the motor 58 serves as the sun gear of the planetary gear set and begins to rotate. Multiple sets of peripheral gears 514 serve as planetary gears and mesh with the central gear 59. Furthermore, the peripheral gear 514 meshes with the gear cylinder 57. This planetary gear set structure allows multiple short rods 511 to revolve within the gear cylinder 57, while simultaneously rotating on their own axis. One end of each short rod 511 is fixed to a disc 512, and a thick rod 513 is fixed to the disc 512. The steel pipe body 515 is fitted onto the thick rod 513. Therefore, the combined motion of the short rods 511 drives the steel pipe body 515 to rotate on its own axis while revolving around the center of ...
[0034] In one embodiment of this utility model, a cleaning component 6 is provided on the support trolley 55. The cleaning component 6 includes a connecting frame 61. One end of the connecting frame 61 is fixedly installed on the cover plate 510, and an mounting plate 62 is fixedly installed on the other end of the connecting frame 61. A protective cylinder 63 is fixedly installed on the mounting plate 62. One end of a spring 64 is fixedly installed on the mounting plate 62, and one end of a connecting rod 65 is fixedly installed on the other end of the spring 64. One end of a scraper 66 is fixedly installed on the other end of the connecting rod 65. Multiple sets of connecting frame 61, mounting plate 62, protective cylinder 63, spring 64, connecting rod 65 and scraper 66 are provided. The spring 64 is located inside the protective cylinder 63, the connecting rod 65 slides inside the protective cylinder 63, and the other end of the scraper 66 is attached to the surface of the support trolley 55.
[0035] In this embodiment, during the movement of the support trolley 55 and the sandblasting of the steel pipe body 515, sand will fall onto the support trolley 55. At this time, the cleaning component 6 starts to work. Since the spring 64 is located inside the protective cylinder 63 and the connecting rod 65 slides inside the protective cylinder 63, the protective cylinder 63 protects the spring 64 and the connecting rod 65, preventing the sand from affecting their normal operation. Under the elastic action of the spring 64, the connecting rod 65 always pushes the scraper 66 to adhere to the surface of the support trolley 55. As the support trolley 55 moves, the scraper 66 promptly scrapes off the sand that falls on the support trolley 55. Multiple sets of connecting frames 61, mounting plates 62, springs 64 and scrapers 66 work together to effectively prevent sand from accumulating on the support trolley 55, affecting the sliding of the support trolley 55 and the normal operation of the equipment, extending the service life of the equipment, and maintaining a clean working environment.
[0036] All electrical components mentioned in this application are electrically connected to the controller and 220V AC mains power. The controller is a conventional and known device that can control the door panel module 4, the sandblasting module 52, and the motor 58. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0037] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A steel pipe surface grinding and sandblasting device, comprising a base (1), a bracket (2) fixedly mounted on the base (1), a housing (3) fixedly mounted on the bracket (2), and a door panel module (4) provided on the housing (3), characterized in that: A sandblasting assembly (5) is provided on the bracket (2), and the sandblasting assembly (5) includes: Funnel (51), the funnel (51) is fixedly installed on the bracket (2), the sand inlet end of the sand blasting module (52) is fixedly installed at the bottom of the funnel (51), one end of the connecting pipe (53) is fixedly installed at the sand outlet end of the sand blasting module (52), the other end of the connecting pipe (53) is fixedly installed with a nozzle (54), and a support trolley (55) is slidably installed on the bracket (2); A cylindrical tube (56) is fixedly installed on one end of the supporting trolley (55), and a gear cylinder (57) is fixedly installed on the other end of the cylindrical tube (56). A motor (58) is fixedly installed inside the cylindrical tube (56), and a central gear (59) is fixedly installed at the output end of the motor (58). A cover plate (510) is rotatably installed on the gear cylinder (57). A short rod (511) is rotatably mounted on the cover plate (510). One end of the short rod (511) is fixedly mounted on one end of a disc (512). A thick rod (513) is fixedly mounted on the disc (512). A peripheral gear (514) is fixedly mounted on the short rod (511). A steel pipe body (515) is sleeved on the thick rod (513).
2. The steel pipe surface grinding and sandblasting device according to claim 1, characterized in that: The short rod (511), disc (512), thick rod (513), peripheral gear (514) and steel pipe body (515) are provided in multiple sets. The central gear (59) meshes with multiple sets of peripheral gears (514), and the multiple sets mesh with gear cylinder (57).
3. The steel pipe surface grinding and sandblasting device according to claim 1, characterized in that: The central gear (59) and multiple sets of peripheral gears (514) are disposed inside the gear cylinder (57), the central gear (59) and multiple sets of peripheral gears (514) are disposed at the bottom of the cover plate (510), the funnel (51) is disposed inside the outer shell (3), and the nozzle (54) is disposed inside the outer shell (3).
4. The steel pipe surface grinding and sandblasting device according to claim 1, characterized in that: The support trolley (55) is equipped with a cleaning component (6), which includes a connecting frame (61). One end of the connecting frame (61) is fixedly installed on the cover plate (510), and the other end of the connecting frame (61) is fixedly installed with an mounting plate (62). A protective cylinder (63) is fixedly installed on the mounting plate (62), and one end of a spring (64) is fixedly installed on the mounting plate (62). One end of a connecting rod (65) is fixedly installed on the other end of the spring (64), and one end of a scraper (66) is fixedly installed on the other end of the connecting rod (65).
5. The steel pipe surface grinding and sandblasting device according to claim 4, characterized in that: The connecting frame (61), mounting plate (62), protective cylinder (63), spring (64), connecting rod (65) and scraper (66) are provided in multiple sets.
6. The steel pipe surface grinding and sandblasting device according to claim 4, characterized in that: The spring (64) is located inside the protective cylinder (63), the connecting rod (65) slides inside the protective cylinder (63), and the other end of the scraper (66) is attached to the surface of the support trolley (55).