Angle-adjustable clamping device for optical component machining

By designing an optical component processing clamping device with adjustable angle and spacing, the problem of existing devices being unable to adjust the angle was solved, enabling precise clamping of optical components of different shapes and sizes, and improving processing quality and adaptability.

CN223863733UActive Publication Date: 2026-02-03CRYLIGHT PHOTONICS INC
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Patent Information

Application Number
CN202423041856.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-02-03
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing optical device processing clamping devices cannot adjust the angle, cannot meet specific angle requirements during processing, and cannot adapt to optical devices of different shapes and sizes, resulting in substandard geometry or surface quality, which limits the scope of application.

Method used

A clamping device was designed, comprising a processing table, mounting bracket, slider, rotating plate, connecting rod, gear, and electric push rod. The angle and spacing are adjusted through gear meshing and motor drive. Combined with the quick replacement of mechanical clamps, it can adapt to optical components of different angles and sizes.

Benefits of technology

It enables precise clamping of optical components at different angles and sizes, reduces processing errors, expands the scope of application, improves processing results, and reduces reliance on special fixtures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle-adjustable clamping device for optical component processing, which comprises a processing table, the left end and the right end of the top of the processing table are respectively provided with a mounting frame, and sliding blocks are connected in the processing table in a sliding manner and are arranged in a bilateral symmetry manner relative to the vertical central axis of the processing table. A rotating plate is rotationally connected to the middle position in the machining table, the lower end of the rotating plate penetrates and extends to the outside of the machining table, connecting rods are rotationally connected to the front end and the rear end of the rotating plate, and a first gear is fixedly mounted at the end, outside the machining table, of the rotating plate. According to the angle-adjustable clamping device for machining the optical component, angle adjustment can be achieved through overturning, machining can be conducted at different angles according to requirements, the optical component and a machining tool can be better aligned, errors in the machining process are reduced, the machining effect is improved to the maximum extent, and then the machining efficiency is improved by adjusting the distance between the optical component and the machining tool. And optical elements with different sizes can be processed.
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Description

Technical Field

[0001] This utility model relates to the field of optical component processing technology, specifically to a clamping device for processing optical components with adjustable angle. Background Technology

[0002] Optical component fabrication refers to the process of manufacturing various optoelectronic devices using optical materials and processing technologies. This process includes material selection, forming, surface treatment, assembly, and testing, with the main purpose of meeting the performance requirements of optical instruments and equipment.

[0003] Existing optical device processing clamping devices are only suitable for processing specific components, making it impossible to adjust the angle during processing. This may result in the inability to meet specific angle requirements during processing, leading to substandard geometry or surface quality of the optical devices. Furthermore, they are not adaptable to optical devices of different shapes and sizes, thus limiting their application range. Utility Model Content

[0004] The purpose of this utility model is to provide a clamping device for processing optical components with an adjustable angle, so as to solve the problem mentioned in the background art that the current clamping devices for processing optical components can only be suitable for processing specific components, which makes it impossible to adjust the angle during the processing, and thus cannot meet the specific angle requirements required during the processing. At the same time, it is also unable to adapt to optical components of different shapes and sizes, resulting in poor geometry or substandard surface quality of the optical components.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a clamping device for processing optical components with adjustable angle, comprising:

[0006] A processing table, with mounting brackets installed at both the left and right ends of the top of the processing table;

[0007] Also includes:

[0008] The slider is slidably connected inside the processing table and is symmetrically arranged about the vertical central axis of the processing table. A rotating plate is rotatably connected to the middle position inside the processing table, and the lower end of the rotating plate extends through to the outside of the processing table. Connecting rods are rotatably connected to both the front and rear ends of the rotating plate. A first gear is fixedly installed at the end of the rotating plate outside the processing table. An electric push rod is fixedly installed at the left end of the bottom of the processing table, and a rack is fixedly installed at the output end of the electric push rod. The rack meshes with the first gear and is slidably connected to the processing table.

[0009] A rotating rod is rotatably connected to the upper end of the mounting frame and passes through the mounting frame. A mounting head is fixedly installed at one end of the rotating rod relative to the inner side wall of the mounting frame. A mechanical clamp is inserted inside the mounting head. Limiting rods are slidably connected to both the upper and lower ends of the mounting head. One end of the limiting rod extends through into the interior of the mounting head. A spring is sleeved on the outer side of the limiting rod relative to the inner cavity of the mounting head. The limiting rod and the mechanical clamp are engaged.

[0010] Preferably, the front connecting rod and the rear connecting rod of the rotating plate are arranged in an alternating manner, and the connecting rods are arranged in an inclined state. One end of the connecting rod is rotatably connected to the slider, and the rotating plate drives the slider to slide in the opposite direction through the connecting rod.

[0011] Preferably, the slider is arranged in an "I" shape, and the upper end of the slider is fixedly connected to the lower end of the mounting frame, and the slider drives the mounting frame to form a sliding structure.

[0012] Preferably, the left end of the rotating rod on the left side of the processing table is fitted with a guide rod, which is set in a horizontal position. The rear end of the guide rod is rotatably connected to a toothed rod, which is slidably connected to the side wall of the mounting frame.

[0013] Preferably, the guide rod and the rack are arranged in an inverted "L" shape, and the rack drives the guide rod to form a flipping structure.

[0014] Preferably, a motor is fixedly installed at the right end of the left mounting bracket in the processing table, and a second gear is fixedly installed at the output end of the motor. The second gear is slidably connected to the side wall of the mounting bracket, and the second gear meshes with the rack, and the second gear drives the rack to form a lifting structure.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the angle-adjustable clamping device for processing optical components can be adjusted by flipping, and can be processed at different angles according to the needs. It can better align the optical components and processing tools, reduce errors in the processing process, and maximize the processing effect. Furthermore, by adjusting the distance between them, it can handle optical components of different sizes, greatly expanding the scope of application and better adapting to design and processing needs. At the same time, it can quickly switch between different sizes through simple plugging and unplugging, reducing the setting time and enabling it to quickly adapt to diverse processing needs, reducing the dependence on special fixtures.

[0016] 1. The system comprises a rotating rod, a mounting head, a mechanical clamp, a guide rod, a rack, a motor, and a second gear. The mechanical clamp is inserted inside the mounting head, and the rotating rod is fixedly connected to the mounting head. A guide rod is also fixedly mounted on the shaft of the rotating rod on the left side of the processing table. The guide rod and rack are combined in an inverted "L" shape and rotatably connected. The rack is slidably connected to the side wall of the mounting frame. The motor output drives the second gear to rotate. Since the second gear meshes with the rack, it drives the rack to form a lifting structure. The lifting of the rack, through the guide rod, drives the mechanical clamp to form a flipping structure. This flipping allows for angle adjustment, enabling processing at different angles as needed. This improves the alignment of optical components and processing tools, reduces errors during processing, and maximizes processing efficiency.

[0017] 2. The device is equipped with a mounting frame, a slider, a rotating plate, a connecting rod, a first gear, an electric push rod, and a rack. The output end of the electric push rod drives the rack to slide inside the processing table. Simultaneously, the rack meshes with the first gear, causing the connecting rods at both ends of the rotating plate to slide in an alternating manner. The connecting rods are inclined and connected to the slider. The slider is also fixedly connected to the mounting frame in an "I" shape. The rotation of the rotating plate causes the connecting rods to drive the mounting frame to slide in the opposite direction via the slider. The sliding of the mounting frame on the top of the processing table synchronously moves the mechanical grippers closer or further apart, thereby adjusting the distance between the mechanical grippers. By adjusting the distance, optical components of different sizes can be processed, greatly expanding the range of applications and making it well adaptable to design and processing needs.

[0018] 3. It is equipped with an installation head, a mechanical gripper, a limiting rod, and a spring. The limiting rod is slidably connected to both the upper and lower ends of the installation head. At the same time, a spring is sleeved on the outer side of one end of the limiting rod inside the installation head cavity. This allows the mechanical gripper to be inserted into the installation head and engaged with the limiting rod. Pulling the limiting rod can quickly release the mechanical gripper, making it easy to replace different mechanical grippers. The simple insertion and removal allows for quick switching, reducing setup time and enabling rapid adaptation to diverse processing needs, thus reducing reliance on special fixtures. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main sectional view of the present invention;

[0020] Figure 2 This is a side view of the structure of this utility model;

[0021] Figure 3This is a top sectional view of the processing table of this utility model;

[0022] Figure 4 This utility model Figure 1 A magnified structural diagram at point A;

[0023] Figure 5 This is a schematic diagram of the front sectional view of the mounting head of this utility model.

[0024] In the diagram: 1. Processing table; 2. Mounting bracket; 3. Slider; 4. Rotating plate; 5. Connecting rod; 6. First gear; 7. Electric push rod; 8. Rack; 9. Rotating rod; 10. Mounting head; 11. Mechanical clamp; 12. Limiting rod; 13. Spring; 14. Guide rod; 15. Gear; 16. Motor; 17. Second gear. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a clamping device for processing optical components with adjustable angle, comprising: a processing table 1, a mounting frame 2, a slider 3, a rotating plate 4, a connecting rod 5, a first gear 6, an electric push rod 7, a rack 8, a rotating rod 9, a mounting head 10, a mechanical clamp 11, a limiting insert rod 12, a spring 13, a guide rod 14, a rack 15, a motor 16, and a second gear 17.

[0027] First, as attached Figure 1 Appendix Figure 2 and attached Figure 4As shown, during the processing of optical components, mounting brackets 2 are installed on both the left and right sides of the top of the processing table 1. A rotating rod 9 is rotatably connected to the upper end of each mounting bracket 2, and the rotating rod 9 passes through the mounting bracket 2. A mounting head 10 is fixedly installed at one end of the rotating rod 9 relative to the inner wall of the mounting bracket 2, and a mechanical clamp 11 is inserted inside the mounting head 10. The optical components are clamped by the mechanical clamps 11 on both sides of the processing table 1. During the processing of the optical components clamped on the mechanical clamps 11, a motor 16 is fixedly installed at the right end of the left mounting bracket 2 in the processing table 1. A second gear 17 is also fixedly installed at the output end of the motor 16 and slidably connected to the side wall of the mounting bracket 2. A guide rod is also fixedly installed on the left end shaft of the left rotating rod 9 in the processing table 1. 14. The guide rod 14 is set in a horizontal state, and a toothed rod 15 is rotatably connected to the rear end of the guide rod 14. The toothed rod 15 and the guide rod 14 are combined in an inverted "L" shape. The toothed rod 15 is slidably connected to the side wall of the mounting frame 2. Since the toothed rod 15 meshes with the second gear 17, the rotation of the second gear 17 drives the toothed rod 15 to form a lifting structure. The forward and reverse rotation of the second gear 17 can drive the toothed rod 15 to slowly slide on the side wall of the mounting frame 2. This also causes the toothed rod 15 to drive the guide rod 14 to form a flipping structure. At the same time, the guide rod 14 drives the mechanical clamp 11 to adjust the angle through the rotating rod 9. The mechanical clamp 11 drives the optical components to adjust to the angle required for processing. The angle adjustment of the optical components can better align the processing tool.

[0028] As attached Figure 1 Appendix Figure 2 and attached Figure 3As shown, during the processing of optical components, due to the different sizes of the optical components, the electric push rod 7 can be activated. Since a rack 8 is fixedly installed at the output end of the electric push rod 7, the extension and retraction of the electric push rod 7 causes the rack 8 to slide at the bottom of the processing table 1. Then, a rotating plate 4 is rotatably connected to the middle position inside the processing table 1, and connecting rods 5 are rotatably connected to both the front and rear ends of the rotating plate 4. The connecting rods 5 on the front and rear sides of the rotating plate 4 are arranged in an alternating manner. Slider 3 is also slidably connected to both the left and right ends inside the processing table 1. The slider 3 is arranged in an "I" shape, and the upper end of the slider 3 is fixedly connected to the lower end of the mounting bracket 2. It is also rotatably connected to one end of the slider 3 by the connecting rod 5 in an inclined state. Thus, the rotating plate 4... A first gear 6 is fixedly installed at one end of the external surface of the processing table 1. The first gear 6 meshes with the rack 8, and the extension and retraction of the electric push rod 7 causes the rotating plate 4 to rotate inside the processing table 1 through the meshing between the rack 8 and the first gear 6. At the same time, the rotation of the rotating plate 4 causes the sliders 3 at the left and right ends of the processing table 1 to slide in opposite directions through the connecting rod 5. This causes the sliders 3 to drive the mounting frame 2 to slide on the top of the processing table 1. The sliding of the mounting frame 2 on the top of the processing table 1 causes the mounting frames 2 at the left and right ends of the top of the processing table 1 to move closer or further apart from each other. This allows the mechanical clamps 11 to move closer or further apart, which can handle optical components of different sizes, greatly expanding the scope of application and enabling it to better adapt to design and processing needs.

[0029] As attached Figure 1 and attached Figure 5 As shown, when processing different optical components, the mechanical clamp 11 is inserted inside the mounting head 10 and is also engaged with the mechanical clamp 11 via the limiting rod 12. When replacing the mechanical clamp 11, simply pull the limiting rod 12. Since a spring 13 is connected to the outer side of the limiting rod 12 relative to the inner cavity of the mounting head 10, the limiting rod 12 slides inside the mounting head 10, simultaneously compressing the spring 13. This sliding of the limiting rod 12 also releases the fixation of the mechanical clamp 11, thus securing the mechanical clamp 11. Pull it out from inside the mounting head 10, and then the spring force of the spring 13 drives the limit rod 12 to reset. At the same time, simply insert the mechanical clamp 11 into the mounting head 10, so that the mechanical clamp 11 contacts the limit rod 12 and drives the limit rod 12 inside the mounting head 10. When the mechanical clamp 11 slides to the designated position inside the mounting head 10, the spring force of the spring 13 drives the limit rod 12 to engage with the mechanical clamp 11. The simple insertion and removal can quickly switch, reduce the setting time, and thus make it possible to quickly adapt to diverse processing needs.

[0030] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A clamping device for processing optical components with adjustable angle, comprising: A processing table (1) is provided with mounting brackets (2) installed at both the left and right ends of the top of the processing table (1); Its characteristic is that it further includes: The slider (3) is slidably connected inside the processing table (1), and the slider (3) is symmetrically arranged about the vertical central axis of the processing table (1). A rotating plate (4) is rotatably connected at the middle position inside the processing table (1), and the lower end of the rotating plate (4) extends through to the outside of the processing table (1). A connecting rod (5) is rotatably connected at both the front and rear ends of the rotating plate (4). A first gear (6) is fixedly installed at one end of the rotating plate (4) about the outside of the processing table (1). An electric push rod (7) is fixedly installed at the left end of the bottom of the processing table (1), and a rack (8) is fixedly installed at the output end of the electric push rod (7). The rack (8) meshes with the first gear (6), and the rack (8) is slidably connected to the processing table (1). A rotating rod (9) is rotatably connected to the upper end of the mounting frame (2) and passes through the mounting frame (2). A mounting head (10) is fixedly installed at one end of the rotating rod (9) about the inner side wall of the mounting frame (2). A mechanical clamp (11) is inserted inside the mounting head (10). Limiting rods (12) are slidably connected to both the upper and lower ends of the mounting head (10). One end of the limiting rod (12) extends through into the interior of the mounting head (10). A spring (13) is sleeved and connected to the outer side of one end of the limiting rod (12) about the inner cavity of the mounting head (10). The limiting rod (12) and the mechanical clamp (11) are engaged.

2. The clamping device for processing optical components with adjustable angle according to claim 1, characterized in that: The front connecting rod (5) and the rear connecting rod (5) of the rotating plate (4) are arranged in an alternating state, and the connecting rod (5) is arranged in an inclined state. One end of the connecting rod (5) is rotatably connected to the slider (3), and the rotating plate (4) drives the slider (3) to slide in the opposite direction through the connecting rod (5).

3. The clamping device for processing optical components with adjustable angle according to claim 1, characterized in that: The slider (3) is set in an "I" shaped structure, and the upper end of the slider (3) is fixedly connected to the lower end of the mounting frame (2), and the slider (3) drives the mounting frame (2) to form a sliding structure.

4. The clamping device for processing optical components with adjustable angle according to claim 1, characterized in that: The left end of the rotating rod (9) on the left side of the processing table (1) is fitted with a guide rod (14), and the guide rod (14) is set in a horizontal state. The rear end of the guide rod (14) is rotatably connected to a toothed rod (15), and the toothed rod (15) is slidably connected to the side wall of the mounting frame (2).

5. The clamping device for processing optical components with adjustable angle according to claim 4, characterized in that: The guide rod (14) and the toothed rod (15) are arranged in an inverted "L" shape, and the toothed rod (15) drives the guide rod (14) to form a flipping structure.

6. The clamping device for processing optical components with adjustable angle according to claim 1, characterized in that: A motor (16) is fixedly installed on the right end of the left mounting bracket (2) in the processing table (1), and a second gear (17) is fixedly installed on the output end of the motor (16). The second gear (17) is slidably connected to the side wall of the mounting bracket (2). The second gear (17) meshes with the rack (15), and the second gear (17) drives the rack (15) to form a lifting structure.