Excess material alarm device

Abstract

The utility model discloses an excess material alarm device, which belongs to the technical field of excess material alarm, and can detect whether materials are contained or not through color analysis, and when a photoelectric color code sensor on a fixed rod irradiates an identification color ring on a discharging shaft, the excess material is found to be less through color analysis. And at the moment, die cutting work is stopped, alarm operation is performed, and die cutting material cutting and other situations are avoided as much as possible. The excess material alarm device comprises a first fixing frame and a second fixing frame, a discharging shaft is installed at the top of the first fixing frame in a bearing mode, a material body is installed on the discharging shaft in a winding mode, and identification color rings are symmetrically arranged on the discharging shaft in a protruding mode. An expected material alarming assembly for assisting a material body on the discharging shaft to give an alarm is mounted at the bottom of the first fixing frame and corresponds to the position under the discharging shaft; the anticipated material alarm assembly comprises a fixing rod fixed to the first fixing frame, a lantern ring is installed on the fixing rod in a sleeving mode, and a photoelectric color code sensor is installed on one side edge of the lantern ring.

Description

Technical Field

[0001] This utility model belongs to the field of surplus material alarm technology, specifically relating to a surplus material alarm device. Background Technology

[0002] Die-cutting machines, also known as die-cutting machines, cutting machines, CNC punching machines, or servo hydraulic punching machines, are essential equipment for post-printing packaging processing. They utilize steel blades, metal molds, and steel wire (or templates carved from steel plates) to apply pressure through a printing plate, cutting printed materials or cardboard into specific shapes. The main processes include plate mounting, pressure adjustment, alignment, substrate pasting, trial die-cutting, formal die-cutting and creasing, waste removal, and finished product winding or sheet cutting.

[0003] The existing die-cutting machine's feeding shaft only uses the machine's built-in setting of the core diameter to determine the remaining material length in meters, and then activates the alarm device to stop the machine. Because the material is very thin, the diameter measurement is inaccurate, and the alarm often sounds when there is a lot of material left, or when the material is completely used up and the machine runs out of material. The overall practicality of the device is poor, and it cannot be well adjusted according to different work requirements. Therefore, a material surplus alarm device is needed to help solve this problem. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a residual material alarm device. This device uses a photoelectric color mark sensor on a fixed rod to illuminate the material body on the feeding shaft. Color analysis can detect whether there is material present. When the photoelectric color mark sensor on the fixed rod illuminates the identification color ring on the feeding shaft, color analysis indicates that there is not much material remaining. At this point, the die-cutting operation is stopped and an alarm is triggered to minimize the risk of material cutting during die-cutting.

[0006] (2) Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a residual material alarm device, which includes a first fixed frame and a second fixed frame. A feeding shaft is mounted on the top of the first fixed frame, and a material body is wound on the feeding shaft. Identification color rings are symmetrically protruding on the feeding shaft. An anticipatory alarm component for assisting the material body alarm on the feeding shaft is installed at the bottom of the first fixed frame directly below the feeding shaft.

[0008] The predictive alarm component includes a fixed rod fixed to the first fixed frame, a collar sleeved on the fixed rod, a photoelectric color mark sensor that cooperates with the identification color ring to trigger an alarm on one side of the collar, a horizontal sliding groove on the fixed rod, a sliding block protruding from the inner edge of the collar, the sliding groove and the sliding block sliding together, and a fixing bolt threaded on one side of the collar, one end of the fixing bolt resting in the sliding groove.

[0009] Furthermore, a scale plate is embedded in the sliding groove, and scale lines are engraved on the scale plate.

[0010] Furthermore, a fixing ring is installed at the top of the first fixing frame via a hinge, and a protruding block is provided at the end of the fixing ring away from the hinge.

[0011] Furthermore, a positioning bolt is rotatably provided at the top of the protruding block, and a positioning hole is drilled in the inclined section of the first fixing frame, with the positioning bolt and the positioning hole being threadedly engaged.

[0012] Furthermore, a limiting groove is provided at the top of the first fixing frame and the inner bottom of the fixing ring, and a limiting ring is sleeved and installed on the outer edge of the feeding shaft, and the limiting ring and the limiting groove are engaged and locked together.

[0013] Furthermore, a receiving frame is installed at the top of the second fixed frame, and a die-cutting roller is rotatably arranged inside the receiving frame. A die-cutting knife is protruding from the outer edge of the die-cutting roller. A rotating motor for assisting the rotation of the die-cutting roller is installed on one side of the receiving frame, and a guide plate is inclinedly installed on the side plate of the first fixed frame away from the first fixed frame.

[0014] Furthermore, the receiving frame is symmetrically fixed with protruding frames on one side facing the first fixed frame, and rotating shafts are equidistantly arranged on the protruding frames.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention utilizes the cooperation between an identification color ring set on the feeding shaft and an alarm component at the bottom of the feeding shaft. When the photoelectric color mark sensor on the fixed rod illuminates the material body on the feeding shaft, color analysis can detect whether there is material. When the photoelectric color mark sensor on the fixed rod illuminates the identification color ring on the feeding shaft, color analysis shows that there is not much material left. At this time, the die-cutting operation is stopped and an alarm is triggered to avoid situations such as die-cutting.

[0018] This invention, through the cooperation between the fixing ring hinged to the top of the first fixing frame, the positioning bolts, and the positioning holes, allows for convenient and quick disassembly and replacement of the material body before and after operation. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the present invention when the material body is wound around it;

[0022] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0023] Figure 4 This utility model Figure 2 A magnified structural diagram at point B in the middle.

[0024] The markings in the attached diagram are as follows: 1. First fixed frame; 2. Second fixed frame; 3. Receiving frame; 4. Die-cutting roller; 41. Die-cutting blade; 5. Rotating motor; 6. Protruding frame; 7. Rotating shaft; 8. Feeding shaft; 81. Limiting ring; 82. Identification color ring; 9. Material body; 10. Fixed ring; 101. Protruding block; 102. Limiting groove; 11. Positioning bolt; 111. Positioning hole; 12. Feeding motor; 13. Predictive alarm component; 14. Fixed rod; 141. Sliding groove; 142. Scale plate; 15. Collar; 151. Sliding block; 152. Fixed bolt; 16. Photoelectric color mark sensor; 17. Guide plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This specific embodiment is a residual material alarm device, such as... Figure 1 and Figure 2As shown, the residual material alarm device includes a first fixed frame 1 and a second fixed frame 2. A leveling knob is threaded onto the bottom of both the first and second fixed frames 1 and 2. A receiving frame 3 is installed at the top of the second fixed frame 2. A die-cutting roller 4 is rotatably mounted inside the receiving frame 3. A die-cutting blade 41 protrudes from the outer edge of the die-cutting roller 4. A rotating motor 5, which assists in the rotation of the die-cutting roller 4, is installed on one side of the receiving frame 3. A guide plate 17 is inclinedly mounted on the side of the first fixed frame 1 away from the first fixed frame 1. The guide plate 17 ensures stable material guidance during operation. A protruding frame 6 is symmetrically fixed on the side of the receiving frame 3 facing the first fixed frame 1. A rotating shaft 7 is rotatably mounted on the protruding frame 6 at equal intervals. The cooperation between the protruding frame 6 and the rotating shaft 7 ensures stable conveying of films and other materials during operation.

[0027] Reference Figure 1 , Figure 2 and Figure 3 As shown, a fixing ring 10 is installed at the top of the first fixing frame 1 by a hinge. A protruding block 101 is provided at the end of the fixing ring 10 away from the hinge. A positioning bolt 11 is rotatably provided at the top of the protruding block 101. A positioning hole 111 is drilled in the inclined section of the first fixing frame 1. The positioning bolt 11 and the positioning hole 111 are threadedly engaged.

[0028] The material body 9 can be easily and quickly disassembled and replaced before and after operation by means of the fixed ring 10, which is hinged to the top of the first fixed frame 1, and the positioning bolts 11 and positioning holes 111.

[0029] Limiting grooves 102 are provided at the top of the first fixing frame 1 and the inner bottom of the fixing ring 10. A limiting ring 81 is sleeved and installed on the outer edge of the feeding shaft 8. The limiting ring 81 and the limiting groove 102 are engaged and locked together. Through the engagement between the limiting groove 102 and the limiting ring 81, the feeding shaft 8 can be stably fixed in the corresponding position during operation.

[0030] Reference Figure 1 , Figure 2 and Figure 4As shown, symmetrically protruding identification color rings 82 are provided on the feeding shaft 8. A feeding motor 12 that drives the feeding shaft 8 to rotate is installed on the first fixed frame 1. At the bottom of the first fixed frame 1, directly below the feeding shaft 8, an alarm component 13 is installed to assist the material body 9 on the feeding shaft 8 in alarming. The alarm component 13 includes a fixed rod 14 fixed on the first fixed frame 1. A collar 15 is sleeved on the fixed rod 14. A photoelectric color mark sensor 16 that cooperates with the identification color rings 82 to trigger an alarm is installed on one side of the collar 15. The photoelectric color mark sensor 16 is a Jingjiake LX-101 color mark photoelectric switch color sensor. This model can be used, but is not limited to, this model. In actual operation, the feeding motor 12 and the photoelectric color mark sensor 16 can be controlled by PLC programming. An alarm can be installed on the fixed rod 14. The fixed rod 14 has a horizontal sliding groove 141. A sliding block 151 is protruding from the inner edge of the collar 15. The sliding groove 141 and the sliding block 151 slide together. A fixing bolt 152 is threaded on one side of the collar 15. One end of the fixing bolt 152 is set in the sliding groove 141. Through the cooperation between the collar 15 and the fixing bolt 152, the position of the photoelectric color mark sensor 16 can be effectively adjusted according to the position of the identification color ring 82.

[0031] By cooperating with the identification color ring 82 set on the feeding shaft 8 and the anticipatory alarm component 13 at the bottom of the feeding shaft 8, the photoelectric color mark sensor 16 on the fixed rod 14 illuminates the material body 9 on the feeding shaft 8. Color analysis can detect whether there is material. When the photoelectric color mark sensor 16 on the fixed rod 14 illuminates the identification color ring 82 on the feeding shaft 8, and color analysis shows that there is not much material left, the die-cutting operation is stopped and an alarm is triggered to avoid situations such as die-cutting.

[0032] The aforementioned sliding groove 141 is fitted with a scale plate 142, which is engraved with scale lines. The scale plate 142 can be used to effectively determine the overall position of the collar 15 after adjustment during operation.

[0033] Working principle:

[0034] When the feeding shaft 8 needs to be installed, the feeding shaft 8 is mounted on the top of the first fixed frame 1. The fixed ring 10 is rotated to cover the top of the first fixed frame 1. The positioning bolt 11 is rotated, and the positioning bolt 11 is threadedly engaged with the positioning hole 111, thereby stably covering the top of the feeding shaft 8. The material body 9 on the feeding shaft 8 is passed through the rotating shaft 7 in sequence, and the material body 9 is located at the bottom of the die-cutting roller 4. During operation, the rotating motor 5 is started, and the rotating motor 5 drives the die-cutting roller 4 to rotate as a whole. The die-cutting roller 4 drives the die-cutting blade 41 to rotate as a whole, and then the die-cutting blade 41 on the die-cutting roller 4 performs die-cutting work on the material body 9.

[0035] During operation, the photoelectric color mark sensor 16 on the fixed rod 14 illuminates the material body 9 on the feeding shaft 8. Color analysis can detect whether the material is present. When the photoelectric color mark sensor 16 on the fixed rod 14 illuminates the identification color ring 82 on the feeding shaft 8, color analysis shows that there is not much material left. At this time, the die-cutting operation is stopped and an alarm is triggered to avoid situations such as die-cutting.

[0036] All technical features in this embodiment can be freely combined according to actual needs.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A residual material alarm device, comprising a first fixing frame (1) and a second fixing frame (2), characterized in that, The first fixed frame (1) is supported and installed at the top of the feeding shaft (8), and the feeding shaft (8) is wound and installed with the material body (9). The feeding shaft (8) is symmetrically provided with identification color rings (82). The bottom of the first fixed frame (1) is directly below the feeding shaft (8) and is equipped with an anti-alarm component (13) to assist the material body (9) on the feeding shaft (8) in alarming. The anticipatory alarm component (13) includes a fixed rod (14) fixed on the first fixed frame (1), a collar (15) is sleeved on the fixed rod (14), a photoelectric color mark sensor (16) that cooperates with the identification color ring (82) to trigger an alarm is installed on one side of the collar (15), a sliding groove (141) is horizontally opened on the fixed rod (14), a sliding block (151) is protruding from the inner edge of the collar (15), the sliding groove (141) and the sliding block (151) cooperate to slide, a fixing bolt (152) is threaded on one side of the collar (15), and one end of the fixing bolt (152) is pressed into the sliding groove (141).

2. The residual material alarm device according to claim 1, characterized in that, A scale plate (142) is embedded in the sliding groove (141), and scale lines are engraved on the scale plate (142).

3. The residual material alarm device according to claim 1, characterized in that, A fixing ring (10) is installed at the top of the first fixing frame (1) by a hinge, and a protruding block (101) is provided at the end of the fixing ring (10) away from the hinge.

4. The residual material alarm device according to claim 3, characterized in that, A positioning bolt (11) is rotatably provided at the top of the protruding block (101), and a positioning hole (111) is drilled in the inclined section of the first fixing frame (1), and the positioning bolt (11) is threadedly engaged with the positioning hole (111).

5. The residual material alarm device according to claim 1, characterized in that, The first fixing frame (1) has a limiting groove (102) at the top and the inner bottom of the fixing ring (10). A limiting ring (81) is sleeved on the outer edge of the feeding shaft (8). The limiting ring (81) and the limiting groove (102) are engaged and locked together.

6. The residual material alarm device according to claim 1, characterized in that, A receiving frame (3) is installed at the top of the second fixed frame (2). A die-cutting roller (4) is rotatably arranged inside the receiving frame (3). A die-cutting knife (41) is protruding from the outer edge of the die-cutting roller (4). A rotating motor (5) for assisting the rotation of the die-cutting roller (4) is installed on one side of the receiving frame (3). A guide plate (17) is inclinedly installed on the side plate of the first fixed frame (1) away from the first fixed frame (1).

7. A residual material alarm device according to claim 6, characterized in that, The receiving frame (3) has a protruding frame (6) symmetrically fixed on one side facing the first fixed frame (1), and a rotating shaft (7) is equidistantly mounted on the protruding frame (6).

Images