Mould for prefabricated production of assembly type U-shaped groove
By designing an adjustable, modular U-shaped groove mold, the problem of poor mold versatility was solved, improving mold adjustability and construction efficiency, and reducing costs.
Patent Information
- Application Number
- CN202520044775.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Currently, the molds used in the prefabrication of assembled U-shaped channels have low versatility and poor applicability, resulting in long construction cycles, low efficiency, and high costs for making molds for each U-shaped channel section individually.
A mold comprising a bottom mold, an adjustment module, and a mating plate was designed. By setting reserved openings, sealing blocks, and insert rods, combined with fixing blocks and mounting screws, the adjustability of the vertical and horizontal side modules can be achieved to adapt to different height and size variations of U-shaped channels.
This invention enables mold adjustability, solves the problem of diverse types and locations of embedded parts, reduces mold costs, and improves construction efficiency.
Smart Images
Figure CN223863990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of pouring mould, especially relates to a mould for prefabricated production of assembly type U groove. BACKGROUND
[0002] With the rapid development of railway network, the construction of roadbed U groove is developing from traditional cast-in-place type to assembly type.
[0003] At present, the traditional cast-in-place type is used in U groove construction, and there are problems of long construction period and low efficiency.If the assembly type U groove construction is used, there is no precedent in China that can be referred to for the assembly type U groove mould.
[0004] The assembly type U groove has many types of reserved embedded parts and various positions, and the change of the slope of the cutting section will cause the change of the height of the side wall of the assembly type U groove, and the position of the embedded part will also change accordingly, which leads to poor universality of the mould of the assembly type U groove.If the mould is made separately for each U groove, the cost of the mould will greatly increase. INVENTION CONTENTS
[0005] The utility model aims at providing a mould for prefabricated production of assembly type U groove, and solves the technical problems of low universality, poor universality, long construction period, low efficiency and uncontrollable time of the traditional U groove construction in the prefabricated production process of the assembly type U groove at present.
[0006] To solve the above technical problems, the utility model is implemented by the following technical scheme:
[0007] The utility model relates to a mould for prefabricated production of assembly type U groove, which comprises a bottom mould, an adjusting module and a matching plate, one end of the bottom mould is fixedly connected with a connecting side plate, the adjusting module comprises vertical side modules and horizontal side modules, two groups of vertical side modules and horizontal side modules are arranged, the two groups of vertical side modules are arranged on the two sides of the connecting side plate, the horizontal side modules are arranged on the two sides of the bottom mould, the bottom surface of one end of the horizontal side module abuts against the upper surface of the vertical side module, the matching plate is arranged on one end of the two groups of horizontal side modules, a plurality of reserved holes are formed in the vertical side modules, the horizontal side modules and the matching plate, and a plugging plug is inserted into the reserved hole.
[0008] One side of the vertical side module and the horizontal side module is fixedly connected with a plurality of fixed blocks, the inside of the fixed block is provided with a mounting screw, the mounting screw is threadedly connected with the bottom mould and the connecting side plate respectively, the inside of the two ends of the matching plate is provided with a limiting screw, and one end of the limiting screw is threadedly connected with the horizontal side module.
[0009] The two sides of the bottom end of the connecting side plate are fixedly connected with connecting blocks, two groups of the connecting blocks are fixedly connected with a connecting plate, one end of the connecting plate is fixedly connected with one side surface of the connecting side plate, and the other end is hingedly connected with a matching side plate, the size of the matching side plate is consistent with the size of the connecting side plate, the two sides of one surface of the matching side plate are fixedly connected with matching seats, the upper surfaces of the two groups of connecting blocks are fixedly connected with hinge seats, the interiors of the matching seats and the hinge seats are hingedly connected with linkage blocks, one end of the linkage block is fixedly connected with a threaded rod, and a threaded sleeve rod is threadedly connected between the opposite two groups of threaded rods.
[0010] The surfaces of the vertical side module, the horizontal side module and the matching plate are fixedly connected with a plurality of second reinforcing rib plates, and the surface of the matching side plate is fixedly connected with a plurality of first reinforcing rib plates.
[0011] The bottom surfaces of the bottom die and the connecting block are fixedly connected with support frames.
[0012] The height of the horizontal side module is 4.61m-7.338m.
[0013] The bottom die is an aluminum alloy bottom plate, so that the use strength of the bottom die is ensured.
[0014] One end of the plugging plug-in block is fixedly connected with a plug rod.
[0015] The utility model has the following beneficial effects:
[0016] The utility model discloses a vertical side module, a horizontal side module, a matching plate, a reserved opening, a plugging plug-in block and a plug rod are arranged, the vertical side module and the horizontal side module are installed by fixed blocks and mounting screws, subsequent dismounting is convenient, different vertical side modules and horizontal side modules can be installed according to the height and size of the U-shaped groove, the size of the side wall mold is adjusted, and the problem that embedded parts are various and have various positions is solved.
[0017] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages mentioned above. DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0019] Fig. 1 It is a schematic view of the three-dimensional assembly structure of the utility model;
[0020] Fig. 2This is a front view of the assembly structure of this utility model;
[0021] Fig. 3 This is a schematic diagram of the overall assembly structure of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1. Bottom mold; 101. Support frame; 102. Connecting block; 103. Hinge seat; 104. Threaded sleeve; 105. Threaded rod; 106. Mating side plate; 107. First reinforcing rib plate; 2. Adjustment module; 201. Vertical side module; 202. Horizontal side module; 203. Fixing block; 204. Second reinforcing rib plate; 3. Mating plate; 301. Reserved opening; 302. Sealing plug; 303. Insert rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Please see Figs. 1-3As shown, this utility model is a mold for prefabricated assembly of U-shaped channels, including a bottom mold 1, an adjustment module 2, and a mating plate 3. One end of the bottom mold 1 is fixedly connected to a connecting side plate. The adjustment module 2 includes a vertical side module 201 and a horizontal side module 202. Both the vertical side module 201 and the horizontal side module 202 are provided in two sets. The two sets of vertical side modules 201 are respectively provided on both sides of the connecting side plate, and the horizontal side modules 202 are respectively provided on both sides of the bottom mold 1. The bottom surface of one end of the horizontal side module 202 abuts against the upper surface of the vertical side module 201. The mating plate 3 is provided on one end of the two sets of horizontal side modules 202. The interior of the vertical side module 201, the horizontal side module 202, and the mating plate 3 are provided with multiple sets of reserved openings 301, and sealing blocks 302 are inserted into the interior of the reserved openings 301.
[0028] Several fixing blocks 203 are fixedly connected to one side of both the vertical side module 201 and the horizontal side module 202. The fixing blocks 203 are equipped with mounting screws, which are threaded to the bottom mold 1 and the connecting side plate respectively. Limiting screws are installed inside both ends of the mating plate 3, and one end of the limiting screw is threaded to the horizontal side module 202.
[0029] Connecting blocks 102 are fixedly connected to both sides of the bottom end of the connecting side plate. A connecting plate is fixedly connected between the two sets of connecting blocks 102. One end of the connecting plate is fixedly connected to one side of the connecting side plate, and the other end is hinged to a mating side plate 106. The size of the mating side plate 106 is consistent with the size of the connecting side plate. Both sides of one surface of the mating side plate 106 are fixedly connected to mating seats. Hinges 103 are fixedly connected to the upper surface of the two sets of connecting blocks 102. Linkage blocks are hinged inside the mating seats and the hinge seats 103. A threaded rod 105 is fixedly connected to one end of the linkage block. A threaded sleeve rod 104 is threadedly connected between the two sets of threaded rods 105.
[0030] Several second reinforcing ribs 204 are fixedly connected to the surfaces of the vertical side module 201, the horizontal side module 202 and the mating plate 3, and several first reinforcing ribs 107 are fixedly connected to the surface of the mating side plate 106.
[0031] The bottom surfaces of the bottom mold 1 and the connecting block 102 are both fixedly connected to the support frame 101.
[0032] The height of the transverse side module 202 is 4.61m-7.338m.
[0033] The bottom mold 1 is made of aluminum alloy base plate to ensure the strength of the bottom mold 1.
[0034] One end of the plugging block 302 is fixedly connected to the plug rod 303.
[0035] It should be further explained that, in actual use, depending on the height and size of the U-shaped channel, different vertical side modules 201 and horizontal side modules 202 are installed by mounting screws and fixing blocks 203, which realizes the adjustability of the side wall mold size. The mating side plate 106 is lifted so that it forms a mold groove between itself and the bottom mold 1 and the connecting side plate. The threaded sleeve rod 104 is rotated to drive the threaded rods 105 at both ends to move, thereby fixing the position of the mating side plate 106. Then, the U-shaped channel mold is produced by adding a sealing plug 302 to the reserved opening 301, which solves the problem of multiple types and positions of embedded parts.
[0036] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A mold for prefabricated assembly of U-shaped channels, comprising a bottom mold (1), an adjustment module (2), and a mating plate (3), characterized in that: One end of the bottom mold (1) is fixedly connected to a connecting side plate. The adjustment module (2) includes a vertical side module (201) and a horizontal side module (202). The vertical side module (201) and the horizontal side module (202) are each provided in two sets. The two sets of vertical side modules (201) are respectively provided on both sides of the connecting side plate. The horizontal side modules (202) are respectively provided on both sides of the bottom mold (1). The bottom surface of one end of the horizontal side module (202) abuts against the upper surface of the vertical side module (201). The mating plate (3) is provided on one end of the two sets of horizontal side modules (202). The interior of the vertical side module (201), the horizontal side module (202) and the mating plate (3) are provided with multiple sets of reserved openings (301). The interior of the reserved openings (301) is provided with sealing blocks (302).
2. The prefabrication mold for assembled U-shaped channels according to claim 1, characterized in that, Several fixing blocks (203) are fixedly connected to one side of the vertical side module (201) and the horizontal side module (202). The fixing blocks (203) are provided with mounting screws inside. The mounting screws are threaded to the bottom mold (1) and the connecting side plate respectively. Limiting screws are provided inside both ends of the mating plate (3). One end of the limiting screw is threaded to the horizontal side module (202).
3. The prefabrication mold for assembled U-shaped channels according to claim 2, characterized in that, Connecting blocks (102) are fixedly connected to both sides of the bottom end of the connecting side plate. A connecting plate is fixedly connected between the two sets of connecting blocks (102). One end of the connecting plate is fixedly connected to one side of the connecting side plate, and the other end is hinged to a mating side plate (106). The size of the mating side plate (106) is consistent with the size of the connecting side plate. A mating seat is fixedly connected to both sides of one surface of the mating side plate (106). A hinge seat (103) is fixedly connected to the upper surface of the two sets of connecting blocks (102). A linkage block is hinged inside the mating seat and the hinge seat (103). A threaded rod (105) is fixedly connected to one end of the linkage block. A threaded sleeve rod (104) is threadedly connected between the two sets of threaded rods (105).
4. The prefabrication mold for assembled U-shaped channels according to claim 3, characterized in that, The surfaces of the vertical side module (201), the horizontal side module (202) and the mating plate (3) are all fixedly connected with a number of second reinforcing ribs (204), and the surface of the mating side plate (106) is fixedly connected with a number of first reinforcing ribs (107).
5. A prefabrication mold for assembled U-shaped channels according to claim 4, characterized in that, The bottom surfaces of the bottom mold (1) and the connecting block (102) are both fixedly connected to the support frame (101).
6. A prefabrication mold for assembled U-shaped channels according to claim 5, characterized in that, The height of the lateral side module (202) is 4.61m-7.338m.
7. A prefabrication mold for assembled U-shaped channels according to claim 6, characterized in that, The bottom mold (1) is an aluminum alloy base plate.
8. A prefabrication mold for assembled U-shaped channels according to claim 7, characterized in that, One end of the sealing plug (302) is fixedly connected to a plug rod (303).