Pipe production line host heating control system
By combining the design of the heating shell, heating structure, temperature sensor and main controller, the problems of uneven heating and low temperature control accuracy in traditional pipe heating methods are solved, realizing uniform and accurate heating of pipes and improving production efficiency and quality stability.
Patent Information
- Application Number
- CN202520229810.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Traditional pipe heating methods suffer from uneven heating and low temperature control precision, leading to unstable pipe quality, increased scrap rate, and higher production costs.
It adopts a combination design of heating shell and several heating structures, combined with the arc structure of electric heating plate and temperature sensor, and achieves precise temperature control through main control computer. It also uses translation component and drive cylinder to realize automatic heating, and uses heat insulation cotton to reduce heat loss.
It achieves uniform heating of pipes and precise temperature control, improves production efficiency and pipe quality stability, reduces manual intervention and errors, and enhances the flexibility and adaptability of the heating system.
Smart Images
Figure CN223864139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline machine technical field, concretely relates to a pipe production line host computer heating control system. BACKGROUND
[0002] In the pipeline machine technical field, the pipe production often needs to carry out the heating treatment to the pipe, to reach the specific process requirement, such as changing the physical property of pipe, enhancing the durability of pipe or satisfying the demand of subsequent processing. The traditional pipe heating mode adopts simple heating furnace or heating band, these modes can realize the basic heating function, but there are many deficiencies.
[0003] On the one hand, the traditional heating mode often heats unevenly, leads to the local overheating or temperature deficiency of pipe, influences the quality and performance of pipe. Especially in large-scale production, this uneven heating problem is particularly prominent, is easy to cause a large amount of waste, increases production cost.
[0004] On the other hand, the control precision of traditional heating mode is low, difficult to realize accurate temperature control. The heating temperature of pipe often needs to be adjusted according to specific production process, and traditional heating mode is difficult to meet the high-precision temperature control demand, leads to the unstable quality of produced pipe. CONTENT OF UTILITY MODEL
[0005] The utility model aims at providing a pipe production line host computer heating control system to solve the problem of the traditional pipe heating mode in the background art, which adopts simple heating furnace or heating band, these modes can realize the basic heating function, but there are many deficiencies.
[0006] To realize the above-mentioned purpose, the utility model provides a pipe production line host computer heating control system, including base, the top of base is installed with heating assembly, one end of the top of base in heating assembly is provided with pipeline machine, the base drives pipeline machine in and out heating assembly through translation component, the heating assembly includes heating shell, the heating shell is cuboid structure, the inner wall of heating shell is installed with a plurality of heating structures.
[0007] As preferred, the outside of base is installed with main control machine.
[0008] As preferred, the inside of base is installed with lead screw, one end of lead screw is driven to rotate through drive motor, lead screw slider is installed on lead screw, the top of base is provided with strip-shaped mouth, the upper portion of lead screw slider and strip-shaped mouth slide fit, the top of lead screw slider is connected with the bottom of pipeline machine.
[0009] As preferred, the pipe mold of the pipe line machine is matched with the internal cavity of the heating shell, and the outer side of the pipe mold is provided with a pipe product.
[0010] As preferred, the heating structure comprises a fixed shell, the middle part of the fixed shell is provided with an electric heating plate, the electric heating plate is in an arc structure, the back surface of the electric heating plate is installed with a support plate, and the back surface of the support plate is driven through a driving air cylinder.
[0011] As preferred, the base of the driving air cylinder is fixed to the inner wall of the fixed shell through a triangular support.
[0012] As preferred, the inner side middle part of the electric heating plate is installed with a temperature sensor.
[0013] As preferred, the inside of the heating structure is filled with heat insulation cotton.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] In the pipe production line host heating control system, through the combination design of the heating shell and the plurality of heating structures, especially the arc structure of the electric heating plate, the pipe can be more uniformly wrapped and heated, and the problem of uneven temperature distribution in the traditional heating mode is effectively avoided. This design ensures that the pipe is uniformly heated during the heating process, thereby reducing the occurrence of quality problems such as deformation and cracking.
[0016] The temperature sensor is built in the heating structure, which can monitor the temperature change in the heating process in real time and accurately. Combined with the temperature control algorithm in the host computer, the heating temperature can be accurately adjusted to ensure that the heating temperature of the pipe is always controlled within the ideal range. This not only improves the physical properties of the pipe, but also provides stable quality assurance for the subsequent processing and assembly process.
[0017] Through the design of the translation assembly, the driving motor, the screw block and the like, the automatic in-out of the heating assembly of the pipe line machine is realized. This design reduces the frequency of manual intervention, reduces the labor intensity of the operator, and improves the automation degree of the production line. Automated operation not only improves production efficiency, but also reduces the quality risks caused by manual operation errors.
[0018] The design of the driving air cylinder and the support plate in the heating structure enables the electric heating plate to adjust the position as needed, further improving the flexibility and adaptability of heating. At the same time, the heat insulation cotton filled in the heating structure effectively reduces heat loss and improves heating efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic view of the utility model;
[0020] Figure 2 It is a structure schematic view of the heating assembly in the utility model;
[0021] Figure 3 It is a structure schematic view of the heating structure in the utility model;
[0022] Figure 4 It is a structure schematic view of the translation assembly in the utility model.
[0023] The meaning of each reference numeral in the drawing is as follows:
[0024] 1, base; 11, screw rod; 12, driving motor; 13, screw rod sliding block; 14, bar-shaped port; 2, pipeline machine; 21, pipeline mold; 22, pipe product; 3, heating assembly; 31, heating shell; 4, heating structure; 41, fixed shell; 42, electric heating plate; 43, heat insulation cotton; 44, temperature sensor; 45, driving cylinder; 46, support plate; 5, main control machine. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] The utility model provides a kind of pipe production line host heating control system, as shown in Figures 1-4 It is a structure schematic view of the heating assembly in the utility model;It is a structure schematic view of the heating structure in the utility model;It is a structure schematic view of the translation assembly in the utility model. The utility model provides a kind of pipe production line host heating control system, as shown in
[0027] More importantly, the base 1 can drive the pipeline machine 2 to enter and exit the heating assembly 3 stably through the translation assembly, which not only simplifies the operation process, but also greatly improves the automation degree of the production line. The accurate positioning of the pipeline machine 2 in the heating shell 31, combined with the accurate heating of the heating structure 4, enables the pipe to reach the required heating temperature in the shortest time, and the temperature distribution is uniform, effectively avoiding the quality problems of the pipe caused by uneven heating.
[0028] In summary, the pipe production line host heating control system of the utility model, through the base 1, heating assembly 3, pipeline machine 2 and the collaborative action of translation assembly, realize the efficient, uniform heating of pipe, improve the production efficiency, ensure the quality stability of pipe, bring significant technical progress and economic benefits for pipe production industry.
[0029] In this embodiment, the outer side of the base 1 is provided with a host computer 5. This design enables the entire heating control system to realize centralized control, and the host computer 5 can receive and process various sensor signals, such as the heating temperature information fed back by the temperature sensor 44, and accurately control the working state of the heating structure 4 according to the preset heating program and control algorithm, so as to ensure the stability and accuracy of the pipe heating process. This not only improves the automation level of heating control, but also greatly simplifies the operation process and reduces the frequency and error of manual intervention.
[0030] Specifically, the inside of the base 1 is provided with a lead screw 11, one end of the lead screw 11 is driven to rotate by a driving motor 12, a lead screw sliding block 13 is installed on the lead screw 11, a strip-shaped opening 14 is arranged on the top of the base 1, the upper part of the lead screw sliding block 13 is in sliding fit with the strip-shaped opening 14, and the top end of the lead screw sliding block 13 is connected with the bottom of the pipeline machine 2. The design of this translation assembly realizes the accurate and stable movement of the pipeline machine 2 in the heating shell 31. Through the rotation of the driving motor 12, the lead screw 11 drives the lead screw sliding block 13 to slide along the strip-shaped opening 14, and then drives the pipeline machine 2 to enter and exit the heating assembly 3, realizes the automatic and accurate pipe heating positioning, improves the production efficiency, and ensures the stability and consistency of the heating process. It should be noted that the bottom of the heating shell 31 is provided with an opening corresponding to the position of the strip-shaped opening 14, so as to facilitate the lead screw sliding block 13 to enter and exit the heating shell 31.
[0031] Further, the pipeline mold 21 of the pipeline machine 2 matches the internal cavity of the heating shell 31, and the outer side of the pipeline mold 21 is provided with the pipe product 22. The pipeline mold 21 of the pipeline machine 2 is in a cylindrical structure, one end of the bottom is connected with the screw sliding block 13, the other end is sleeved with the pipe product 22, and the pipe product 22 is driven into the heating shell 31 through the translation assembly. This design ensures that the pipe can be heated in all directions and uniformly in the heating shell 31, avoids heat loss, improves heating efficiency, and ensures the uniformity and quality stability of pipe heating. The pipe product 22 is arranged outside the pipeline mold 21, so that the pipe can be smoothly taken out and subsequent processed after heating.
[0032] Further, the heating structure 4 includes a fixed shell 41, and the middle part of the fixed shell 41 is provided with an electric heating plate 42. The electric heating plate 42 is in an arc structure, the back surface of the electric heating plate 42 is provided with a support plate 46, and the back surface of the support plate 46 is driven through a driving cylinder 45. This design enables the electric heating plate 42 to adjust the position according to the diameter of the pipe and the heating requirement, thereby enhancing the flexibility and adaptability of the heating system.
[0033] Further, the base of the driving cylinder 45 is fixed to the inner wall of the fixed shell 41 through a triangular support, thereby ensuring the stability and reliability of the heating structure 4.
[0034] Further, the inner side of the electric heating plate 42 is provided with a temperature sensor 44 in the middle part. The temperature sensor 44 can monitor the temperature change in the heating process in real time and accurately, and feed back the temperature signal to the main control machine 5. This design realizes accurate control of the heating temperature, avoids pipe quality problems caused by excessively high or low temperature, and ensures the stability of the heating process and the quality stability of the pipe.
[0035] Further, the heating structure 4 is filled with heat insulation cotton 43, which is filled between the fixed shell 41 and the back of the electric heating plate 42. This design effectively reduces heat loss during heating, improves heating efficiency, reduces the heat influence of the heating system on the surrounding environment, and ensures the safety and comfort of the production environment. The filling of the heat insulation cotton 43 also enhances the heat preservation performance of the heating structure 4, so that the heating system can maintain a stable heating temperature for a long time, thereby improving the production efficiency and quality stability.
[0036] When the pipe production line host heating control system is used, first, when the system is started, the main control machine 5 is initialized first, the working state of each sensor (such as the temperature sensor 44) and the actuator (such as the driving motor 12 and the driving cylinder 45) is checked, and the system is ensured to be in a normal standby state.
[0037] The worker places the pipe to be heated in the pipe mold 21 of the pipe line machine 2, and smoothly sends the pipe line machine 2 into the heating shell 31 of the heating assembly 3 through the translation assembly (screw rod 11, driving motor 12, screw rod slider 13). The pipe mold 21 tightly fits with the internal cavity of the heating shell 31, ensuring that the pipe does not shake during heating, while avoiding heat loss.
[0038] The host computer 5 starts to control the work of the heating structure 4 according to the preset heating program and control algorithm. The electric heating plate 42 generates heat after being powered on, and heats the pipe. Since the electric heating plate 42 is in an arc structure, it can be attached to the surface of the pipe for heating, improving the heating efficiency and uniformity. The temperature sensor 44 monitors the temperature change in real time during the heating process, and feeds back the temperature signal to the host computer 5. The host computer 5 adjusts the power or working time of the electric heating plate 42 according to the feedback temperature information, to realize accurate heating temperature control. The heat insulation cotton 43 effectively reduces the heat loss during heating, improves the heating efficiency, and reduces the thermal influence of the heating system on the surrounding environment.
[0039] According to the diameter of the pipe and the heating requirement, the host computer 5 can control the extension and retraction of the driving cylinder 45, so as to adjust the position of the electric heating plate 42. This design enhances the flexibility and adaptability of the heating system, ensuring that pipes of different diameters can be uniformly heated.
[0040] When the pipe reaches the required heating temperature, the host computer 5 controls the translation assembly to smoothly move the pipe line machine 2 out of the heating assembly 3. At this time, the worker can conveniently take out the heated pipe product 22, and carry out subsequent processing or treatment.
[0041] After completing a heating task, the system can enter standby state, waiting for the next heating task. When the production is over or long-term shutdown is needed, the worker can turn off the power of the host computer 5 and the heating structure 4, to ensure the safety and energy saving of the system.
[0042] Finally, it should be noted that the host computer 5 and other electronic components in the above-mentioned components in the embodiment are all general standard components or components known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle place of the device, all the above-mentioned electrical components are connected through wires. The specific connection means should be completed according to the working order of the electrical components in the above-mentioned working principle. They are all well-known technologies in the art.
[0043] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A heating control system for the main unit of a pipe production line, comprising a base (1), characterized in that: A heating assembly (3) is installed on the top of the base (1). A pipeline machine (2) is provided at one end of the heating assembly (3) on the top of the base (1). The base (1) drives the pipeline machine (2) to enter and exit the heating assembly (3) through a translation assembly. The heating assembly (3) includes a heating shell (31). The heating shell (31) has a cuboid structure. Several heating structures (4) are installed on the inner wall of the heating shell (31).
2. The main heating control system for the pipe production line according to claim 1, characterized in that: The main control unit (5) is installed on the outside of the base (1).
3. The main heating control system for the pipe production line according to claim 1, characterized in that: A lead screw (11) is installed inside the base (1). One end of the lead screw (11) is driven to rotate by a drive motor (12). A lead screw slider (13) is installed on the lead screw (11). A strip-shaped opening (14) is provided on the top of the base (1). The upper part of the lead screw slider (13) is slidably engaged with the strip-shaped opening (14). The top of the lead screw slider (13) is connected to the bottom of the pipeline machine (2).
4. The main heating control system for the pipe production line according to claim 1, characterized in that: The pipeline mold (21) of the pipeline machine (2) is fitted with the internal cavity of the heating shell (31), and a pipe product (22) is provided on the outside of the pipeline mold (21).
5. The main heating control system for the pipe production line according to claim 1, characterized in that: The heating structure (4) includes a fixed outer shell (41), an electric heating plate (42) is provided in the middle of the fixed outer shell (41), the electric heating plate (42) is an arc-shaped structure, a support plate (46) is installed on the back of the electric heating plate (42), and the back of the support plate (46) is driven by a driving cylinder (45).
6. The main heating control system for the pipe production line according to claim 5, characterized in that: The base of the drive cylinder (45) is fixed to the inner wall of the fixed housing (41) by a triangular bracket.
7. The main heating control system for the pipe production line according to claim 5, characterized in that: A temperature sensor (44) is installed in the middle of the inner side of the electric heating plate (42).
8. The main heating control system for the pipe production line according to claim 5, characterized in that: The interior of the heating structure (4) is filled with heat insulation cotton (43).