Sizing device with circulating structure for geomembrane production

By introducing a circulating shaping structure into the geomembrane production device, and utilizing the multiple shaping design of the lower and upper shaping frames, the problem of poor shaping effect of existing devices has been solved, achieving efficient shaping and surface smoothing of geomembranes, and extending their service life.

CN223864404UActive Publication Date: 2026-02-03SHANDONG ROAD NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520062500.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-03
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing geomembrane production shaping devices are ineffective in the cyclic shaping process, failing to achieve multiple compression shapings. This results in wrinkles and loosening of the geomembrane during the shaping process, affecting its surface smoothness and service life.

Method used

The system employs a lower and upper shaping frame arranged on a base. Through multiple cyclic shaping processes involving the bottom, upper, and lower shaping rollers, combined with the design of a transmission box and adjusting cylinder, the geomembrane undergoes multiple stretching and compression to ensure the shaping effect.

Benefits of technology

It significantly improves the shaping effect of geomembrane, avoids wrinkles and loosening problems, makes the surface of geomembrane smoother and denser, and can better withstand the effects of external forces and environmental factors, thus extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a geomembrane production shaping device with a circulating structure. The geomembrane production shaping device comprises a base and a circulating shaping assembly, the base comprises a front conveying roller and a rear conveying roller which are installed at the front end and the rear end respectively. According to the shaping device with the circulating structure for geomembrane production, the lower shaping frame and the upper shaping frame are arranged and mounted at the upper end of the base, so that a geomembrane conveyed on the base can be circularly shaped for multiple times through the bottom shaping roller, the lower shaping roller and the upper shaping roller, the geomembrane can be effectively stretched and pressed, and the production efficiency of the geomembrane is improved. Compared with a traditional simple pressing shaping mode, the circulating shaping mode has the advantages that the problems of wrinkling, loosening and the like of the geomembrane in the shaping process can be avoided, the surface of the geomembrane is smoother and tighter, the geomembrane can better bear the effects of various external force and environmental factors, and the geomembrane has long service life.
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Description

Technical Field

[0001] This utility model relates to the field of geomembrane production technology, specifically to a shaping device for geomembrane production with a circulation structure. Background Technology

[0002] The shaping device for geomembrane production is a key piece of equipment in the geomembrane production process. Its main function is to shape the geomembrane to ensure its dimensional stability and regular shape. Geomembrane is a geosynthetic seepage prevention material made of plastic film as the seepage prevention base material and non-woven fabric. The seepage prevention performance of the new material geomembrane mainly depends on the seepage prevention performance of the plastic film.

[0003] Existing geomembrane shaping devices with a circulating structure, such as the one disclosed in publication number CN215095729U, have the advantages of easily adjusting the height of the support plate according to the diameter of the geomembrane, facilitating the support of the geomembrane, and facilitating the compression of the geomembrane. However, in this shaping device, the geomembrane is only compressed and shaped once by the compression wheel at the upper end of the support plate. This makes it inconvenient to perform multiple cycles of compression and shaping of the geomembrane after circulation, resulting in poor cyclic shaping effect of this shaping device. Therefore, we propose a geomembrane shaping device with a circulating structure. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A shaping device for producing geomembranes with a circulating structure includes: a base and a circulating shaping component; the base includes a front conveying roller and a rear conveying roller respectively installed at its front and rear ends; the circulating shaping component includes a bottom shaping roller movably installed on both sides of the middle of the base, a lower shaping frame and an upper shaping frame movably arranged on the top of the bottom shaping roller, a lower shaping roller and an upper shaping roller movably installed on both sides of the lower shaping frame and the upper shaping frame respectively, an extension edge fixedly installed on both sides of the base, and a fixing frame fixedly installed at the upper end of the extension edge.

[0007] Preferably, a lower adjusting cylinder is fixedly installed between the bottom two sides of the lower shaping frame and the extension edge.

[0008] Preferably, an upper adjusting cylinder is fixedly installed between the top two sides of the upper shaping frame and the fixed frame.

[0009] Preferably, a transmission box is fixedly installed on one side of the base, the lower shaping frame, and the upper shaping frame, and a motor is also fixedly installed on the outside of the transmission box.

[0010] Preferably, a main gear and a secondary gear are movably installed on both sides of the transmission box, and toothed belts are meshed on the outer ends of the main gear and the secondary gear. The motors are all driven by the main gears, and the main gears and the secondary gears are all fixedly connected to one end of the bottom shaping roller, the lower shaping roller and the upper shaping roller on both sides.

[0011] Preferably, a lower guide roller and an upper guide roller are movably mounted on the lower shaping frame and the upper shaping frame, respectively.

[0012] Preferably, the bottom of the lower shaping frame and the top of the upper shaping frame are respectively arranged and fixedly installed with a lower binding rod and an upper binding rod. The outer ends of the lower binding rod and the upper binding rod are respectively movably fitted with a lower binding tube and an upper binding tube, and the bottom of the lower binding tube and the top of the upper binding tube are respectively fixed to the extension side and the fixed frame.

[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0014] 1. In this utility model, the lower and upper shaping frames arranged on the upper end of the base allow the geomembrane conveyed on the base to be cyclically shaped multiple times between the bottom shaping roller, the lower shaping roller, and the upper shaping roller, so as to effectively stretch and compress the geomembrane, thereby significantly improving the shaping effect of the geomembrane. Compared with the traditional simple pressing shaping method, cyclic shaping can avoid problems such as wrinkles and loosening of the geomembrane during the shaping process, making the surface of the geomembrane smoother and denser, better able to withstand the effects of various external forces and environmental factors, and having a longer service life.

[0015] 2. In this utility model, the lower binding rods arranged and installed in the lower binding cylinder at the bottom of the lower shaping frame, and the upper binding rods arranged and installed in the upper binding cylinder at the top of the upper shaping frame, can also ensure the balance and stability of the lower shaping roller and the upper shaping roller in the lower shaping frame and the upper shaping frame during use. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of the present invention;

[0017] Figure 2 This is a front view of the present invention;

[0018] Figure 3 This is a side sectional view of the present invention;

[0019] Figure 4 This is a side sectional view of the transmission box of this utility model.

[0020] Figure label:

[0021] 100. Base; 101. Front conveyor roller; 102. Rear conveyor roller;

[0022] 200. Circulating shaping assembly; 201. Bottom shaping roller; 202. Lower shaping frame; 203. Upper shaping frame; 204. Lower shaping roller; 205. Upper shaping roller; 206. Extension edge; 207. Fixing frame; 208. Lower adjusting cylinder; 209. Upper adjusting cylinder; 210. Transmission box; 211. Motor; 212. Main gear; 213. Secondary gear; 214. Toothed belt; 215. Lower guide roller; 216. Upper guide roller; 217. Lower restraining rod; 218. Lower restraining cylinder; 219. Upper restraining rod; 220. Upper restraining cylinder. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0024] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a shaping device for producing geomembranes with a circulating structure.

[0025] Example 1:

[0026] Combination Figure 1-4As shown, this utility model provides a shaping device for geomembrane production with a circulating structure, comprising: a base 100 and a circulating shaping component 200; the base 100 includes a front conveying roller 101 and a rear conveying roller 102 respectively installed at its front and rear ends; the circulating shaping component 200 includes a bottom shaping roller 201 movably installed on both sides of the middle of the base 100, a lower shaping frame 202 and an upper shaping frame 203 movably arranged and installed on the top of the bottom shaping roller 201, and the lower shaping frame 202 and the upper shaping frame 203... The base 100 has a lower shaping roller 204 and an upper shaping roller 205 that are movably installed on both sides. An extension edge 206 is fixedly installed on both sides of the base 100. A fixing frame 207 is fixedly installed on the upper end of each extension edge 206. Lower adjusting cylinders 208 are fixedly installed between the bottom sides of the lower shaping frame 202 and the extension edge 206. Upper adjusting cylinders 209 are fixedly installed between the top sides of the upper shaping frame 203 and the fixing frame 207. The base 100, lower shaping frame 202, and upper shaping frame 203 all have... A transmission box 210 is fixedly installed, and a motor 211 is also fixedly installed on the outside of the transmission box 210. A main gear 212 and a secondary gear 213 are movably installed on both sides inside the transmission box 210. A toothed belt 214 is meshed with the outer ends of the main gear 212 and the secondary gear 213. The motor 211 is driven by the main gear 212. The main gear 212 and the secondary gear 213 are fixedly connected to one end of the bottom shaping roller 201, the lower shaping roller 204, and the upper shaping roller 205 on both sides. The lower shaping frame... Lower guide roller 215 and upper guide roller 216 are movably installed on the lower shaping frame 202 and the upper shaping frame 203, respectively. Lower binding rod 217 and upper binding rod 219 are also fixedly installed at the bottom of the lower shaping frame 202 and the top of the upper shaping frame 203, respectively. Lower binding cylinder 218 and upper binding cylinder 220 are movably sleeved on the outer ends of the lower binding rod 217 and the upper binding rod 219, respectively. The bottom of the lower binding cylinder 218 and the top of the upper binding cylinder 220 are fixed on the extension edge 206 and the fixing frame 207, respectively.

[0027] Specifically, the geomembrane shaping device is a key piece of equipment in the geomembrane production process. Its main function is to shape the geomembrane to ensure its dimensional stability and regular shape. The lower shaping frame 202 and upper shaping frame 203 arranged on the upper end of the base 100 allow the geomembrane conveyed on the base 100 to be cyclically shaped multiple times between the bottom shaping roller 201, the lower shaping roller 204, and the upper shaping roller 205. This effectively stretches and compresses the geomembrane, significantly improving the shaping effect. Compared with the traditional simple pressing shaping method, cyclic shaping can avoid problems such as wrinkles and loosening of the geomembrane during the shaping process, making the surface of the geomembrane smoother and denser, better able to withstand various external forces and environmental factors, and with a longer service life. The lower shaping frame 202 has lower binding rods 217 arranged at the bottom and installed inside the lower binding cylinder 218, and the upper shaping frame 203 has lower binding rods 217 arranged at the top. The upper binding rod 219, installed inside the upper binding cylinder 220, ensures the balance and stability of the lower shaping roller 204 and upper shaping roller 205 in the lower shaping frame 202 and upper shaping frame 203 during use. The lower adjusting cylinder 208 and upper adjusting cylinder 209 installed on both sides of the lower shaping frame 202 and upper shaping frame 203 are mainly used for adjusting the height of the lower shaping roller 204 and upper shaping roller 205 within the lower shaping frame 202 and upper shaping frame 203. (Transmission box 2) The main gear 212 and auxiliary gear 213 within the 10, as well as the toothed belt 214 at the outer end of the main gear 212 and auxiliary gear 213, are mainly used to drive the bottom shaping roller 201, lower shaping roller 204 and upper shaping roller 205 on both sides to rotate via the motor 211, thereby compressing and shaping the geomembrane. The lower guide roller 215 and upper guide roller 216 on one side of the lower shaping frame 202 and the upper shaping frame 203 are mainly used for guiding and conveying during the cyclic compression and shaping of the geomembrane.

[0028] Working principle and usage process of this utility model:

[0029] During geomembrane shaping, the geomembrane conveyed on the upper end of the front conveyor roller 101 on one side of the base 100 is first conveyed on the base 100 between the bottom shaping roller 201 and the lower shaping roller 204 on both sides, so as to be pressed and shaped twice between the bottom shaping roller 201 and the lower shaping roller 204 on both sides. After the geomembrane passes through the bottom shaping roller 201 and the lower shaping roller 204, it is guided by the lower guide roller 215 on one side of the lower shaping frame 202 and conveyed to the lower shaping rollers on both sides. Between the lower shaping roller 204 and the upper shaping roller 205, the lower shaping roller 204 and the upper shaping roller 205 on both sides are pressed and shaped twice again. After being pressed and shaped between the lower shaping roller 204 and the upper shaping roller 205, the upper guide roller 216 on one side of the upper shaping frame 203 guides the upper shaping roller 205 to the rear conveyor roller 102 for output, thereby completing the multiple cycles of pressing and shaping in the geomembrane shaping process to improve its shaping effect.

[0030] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A shaping device for producing geomembranes with a circulating structure, characterized in that, include: Base (100), circulating shaping component (200); The base (100) includes a front conveyor roller (101) and a rear conveyor roller (102) respectively mounted at its front and rear ends; The circulating shaping assembly (200) includes a bottom shaping roller (201) movably installed on both sides of the middle part of the base (100), a lower shaping frame (202) and an upper shaping frame (203) movably arranged on the top of the bottom shaping roller (201), a lower shaping roller (204) and an upper shaping roller (205) movably installed on both sides of the lower shaping frame (202) and the upper shaping frame (203), an extension edge (206) fixedly installed on both sides of the base (100), and a fixing frame (207) fixedly installed on the upper end of the extension edge (206).

2. The shaping device for geomembrane production with a circulating structure according to claim 1, characterized in that, Lower adjusting cylinders (208) are fixedly installed between the bottom two sides of the lower shaping frame (202) and the extension edge (206).

3. A shaping device for producing geomembranes with a circulating structure according to claim 1, characterized in that, Upper adjusting cylinders (209) are fixedly installed between the top two sides of the upper shaping frame (203) and the fixed frame (207).

4. A shaping device for producing geomembranes with a circulating structure according to claim 1, characterized in that, A transmission box (210) is fixedly installed on one side of the base (100), the lower shaping frame (202) and the upper shaping frame (203), and a motor (211) is also fixedly installed on the outside of the transmission box (210).

5. A shaping device for producing geomembranes with a circulating structure according to claim 4, characterized in that, The transmission box (210) is also movably installed with a main gear (212) and a secondary gear (213) on both sides. The outer ends of the main gear (212) and the secondary gear (213) are also meshed with a toothed belt (214). The motor (211) is driven by the main gear (212). The main gear (212) and the secondary gear (213) are fixedly connected to one end of the bottom shaping roller (201), the lower shaping roller (204) and the upper shaping roller (205) on both sides.

6. A shaping device for producing geomembranes with a circulating structure according to claim 1, characterized in that, The lower shaping frame (202) and the upper shaping frame (203) are respectively movably mounted with a lower guide roller (215) and an upper guide roller (216).

7. A shaping device for producing geomembranes with a circulating structure according to claim 1, characterized in that, The bottom of the lower shaping frame (202) and the top of the upper shaping frame (203) are respectively fixedly arranged with a lower binding rod (217) and an upper binding rod (219). The outer ends of the lower binding rod (217) and the upper binding rod (219) are respectively movably fitted with a lower binding cylinder (218) and an upper binding cylinder (220). The bottom of the lower binding cylinder (218) and the top of the upper binding cylinder (220) are respectively fixed to the extension edge (206) and the fixing frame (207).