Synchronous belt roller conveyor for automatic conveying

Abstract

The utility model discloses a synchronous belt roller conveyor for automatic conveying, which comprises a support frame, and further comprises a vertical conveying component fixed on the support frame and used for automatic conveying; the transverse conveying assemblies are installed on the supporting frame in a sliding mode, and the transverse conveying assemblies and the vertical conveying assemblies are arranged in a staggered mode; the transverse conveying assembly is fixed to the output end of the electric push rod, and when the electric push rod acts, the transverse conveying assembly is controlled to do lifting action. During normal conveying, the electric push rod keeps the transverse conveying assembly to be located above the vertical conveying assembly, materials are stably conveyed through the transverse conveying assembly, when defective products are detected, the electric push rod is started, the transverse conveying assembly moves downwards, the defective products make direct contact with the vertical conveying assembly, and at the moment, the transverse conveying assembly is started to move downwards. The vertical conveying assembly changes the conveying direction, the defective products are transferred to the other side from the main conveying path, and automatic sorting is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the roller conveyor technical field especially relates to a synchronous belt roller conveyor for automatic conveying. BACKGROUND

[0002] The roller conveyor is a conveying equipment widely used in the fields of logistics, warehousing and production line, which is mainly composed of a series of rollers arranged side by side. One or more rollers are driven to rotate by a motor, so as to realize the continuous conveying of materials. The roller conveyor has the advantages of high efficiency, small space occupation, flat or inclined conveying, etc. It can adapt to different types of materials such as boxes, packaging bags and bulk materials. The structure of the equipment is simple, easy to maintain, especially suitable for rapid handling of large quantities of goods, which can effectively reduce labor cost and improve production efficiency.

[0003] In the traditional roller conveyor system, the materials are usually conveyed in one direction. Although this design performs well in stable conveying of qualified products, it has significant limitations when dealing with defective products. When defective or unqualified products are mixed in the conveying process, the system cannot automatically identify or transfer the defective products to another path, which makes the processing process complex and inefficient.

[0004] Due to the unidirectionality of the system, the staff can only rely on visual inspection or other means to manually monitor and screen the materials during the conveying process of the conveyor. At this time, the staff needs to be on standby beside the continuously moving conveyor belt at any time, ready to manually remove the identified defective products. This not only has a high work intensity, but also is prone to omissions. UTILITY MODEL CONTENTS

[0005] In view of the problems existing in the prior art, the utility model provides a synchronous belt roller conveyor for automatic conveying.

[0006] The utility model is realized in this way. A synchronous belt roller conveyor for automatic conveying, comprising a support frame, further comprising: a vertical transmission assembly fixed on the support frame, which performs automatic transmission action; a horizontal transmission assembly slidingly installed on the support frame, the horizontal transmission assembly and the vertical transmission assembly are staggered; an electric push rod fixedly installed on the support frame, the horizontal transmission assembly is fixed on the output end of the electric push rod, and the electric push rod controls the horizontal transmission assembly to perform lifting action when it acts.

[0007] As preferred in the utility model, the horizontal transmission assembly comprises a side plate, the side plate is provided with two, each side plate is integrally formed with two connecting plates on the inner side, and a plurality of transmission rollers are rotatably installed in the two connecting plates.

[0008] As a preferred embodiment of this utility model, four electric actuators are provided, and the output ends of the four electric actuators are respectively fixedly connected to one of the connecting plates.

[0009] In a preferred embodiment of this invention, the vertical transmission assembly includes an offset member slidably mounted on the support frame, with a roller rotatably mounted inside the offset member. The vertical transmission assembly also includes a linkage member rotatably mounted on the support frame, one of which is fixedly connected to a second rotating wheel through the support frame. A first rotating wheel, which is belt-driven by a drive motor fixed at the lower part of the support frame, is fixedly connected to the output end of the drive motor. Multiple second rotating wheels are provided, with adjacent second rotating wheels being belt-driven. The multiple rollers are driven by the linkage member, and when the offset member changes the angle of the roller, the multiple linkage members control the multiple rollers to rotate at the same speed.

[0010] As a preferred embodiment of the present invention, the linkage includes a first sliding plate and a second sliding plate slidably mounted on the support frame, and a plurality of telescopic plates are rotatably mounted on the inner side of the first sliding plate and the second sliding plate, wherein the rollers are rotatably mounted on the inner side of two of the telescopic plates.

[0011] As a preferred embodiment of this utility model, a rotating plate is fixedly connected to the output end of the steering motor fixed on the support frame, and the guide groove of the rotating plate is slidably connected to the two connecting blocks fixed on the first plate and the second plate. When the rotating plate rotates, it controls the first plate and the second plate to move in opposite directions.

[0012] In a preferred embodiment of this utility model, the linkage includes a first universal joint, which is connected to a second universal joint via a telescopic rod. The first universal joint of one linkage is rotatably mounted on a support frame, and the second universal joint of the linkage is fixed to the roller. The first universal joint and the second universal joint of the other linkage are respectively fixed to two adjacent rollers.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] During normal conveying, the electric pusher keeps the horizontal conveying component above the vertical conveying component, and the material is stably conveyed through the horizontal conveying component. When a defective product is detected, the electric pusher is activated, causing the horizontal conveying component to move downwards, so that the defective product directly contacts the vertical conveying component. At this time, the vertical conveying component changes the conveying direction, transferring the defective product from the main conveying path to the other side, realizing automated sorting. This overcomes the limitations of the traditional roller conveyor's unidirectional conveying, and can automatically identify and divert defective products without manual intervention, improving conveying efficiency and reducing the workload of manual screening. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the support frame structure provided in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the lateral transmission component structure provided in an embodiment of the present invention;

[0018] Figure 4 This is a schematic diagram of the linkage structure provided in an embodiment of the present utility model;

[0019] Figure 5 This is provided by the embodiment of the present utility model. Figure 4 Schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Support frame; 2. Electric actuator; 3. Lateral transmission assembly;

[0021] 301. Side plate; 302. Connecting plate; 303. Conveyor roller;

[0022] 4. Vertical transmission component;

[0023] 401. First rotating wheel; 402. Second rotating wheel; 403. Linkage component;

[0024] 4031, First universal joint; 4032, Telescopic rod; 4033, Second universal joint;

[0025] 404, Offset component;

[0026] 4041. First slide plate; 4042. Second slide plate; 4043. Telescopic plate; 4044. Steering motor; 4045. Turning plate; 4046. Guide groove; 4047. Connecting block;

[0027] 405. Rollers;

[0028] 5. Drive motor. Detailed Implementation

[0029] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0030] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0031] like Figures 1 to 5As shown in the figure, the present invention provides a synchronous belt roller conveyor for automated conveying, including a support frame 1, and further including: a vertical transmission component 4 fixed on the support frame 1 for automated transmission; a horizontal transmission component 3 slidably installed on the support frame 1, the horizontal transmission component 3 and the vertical transmission component 4 being arranged alternately; and an electric push rod 2 fixedly installed on the support frame 1, the horizontal transmission component 3 being fixed at the output end of the electric push rod 2, the electric push rod 2 being activated to control the horizontal transmission component 3 to perform lifting and lowering actions.

[0032] The aforementioned synchronous belt roller conveyor for automated conveying achieves automated material conveying and screening through the cooperation of the vertical conveying component 4 and the horizontal conveying component 3. During equipment operation, the vertical conveying component 4 is fixed on the support frame 1 and undertakes the conveying task, while the horizontal conveying component 3 is slidably installed on the support frame 1 and is staggered with the vertical conveying component 4. During normal conveying, the electric push rod 2 keeps the horizontal conveying component 3 above the vertical conveying component 4, and the material is stably conveyed through the horizontal conveying component 3. When a defective product is detected, the electric push rod 2 is activated, causing the horizontal conveying component 3 to move downward, so that the defective product directly contacts the vertical conveying component 4. At this time, the vertical conveying component 4 changes the conveying direction, transferring the defective product from the main conveying path to the other side, thereby achieving automated sorting.

[0033] This design overcomes the limitations of traditional roller conveyors' unidirectional conveying, enabling automatic identification and diversion of defective products without manual intervention. This improves conveying efficiency, reduces the workload of manual screening, and lowers the risk of missed inspections due to manual operation, ensuring the high efficiency and intelligent operation of the production line.

[0034] In this embodiment, the transverse transmission assembly 3 includes two side plates 301. Each side plate 301 has two connecting plates 302 integrally formed on its inner side. Several transmission rollers 303 are rotatably installed inside the two side plates 301. Four electric push rods 2 are provided, and the output ends of the four electric push rods 2 are respectively fixedly connected to a connecting plate 302.

[0035] During the conveying process, several conveying rollers 303 are installed between two side plates 301 and can rotate freely, thus providing a smooth conveying path. When in normal conveying state, the output ends of four electric push rods 2 are fixedly connected to the connecting plate 302, keeping the transverse conveying component 3 above the vertical conveying component 4, so that the material is conveyed along the transverse conveying component 3. When a defective product is detected, the electric push rod 2 is activated, causing the connecting plate 302 to move down, that is, the transverse conveying component 3 moves downward as a whole, so that the material comes into contact with the vertical conveying component 4. Then the vertical conveying component 4 changes the conveying direction and conveys the defective product to the other side, realizing automated screening.

[0036] In this embodiment, the vertical transmission component 4 includes an offset member 404 slidably mounted on the support frame 1, with a roller 405 rotatably mounted inside the offset member 404. The vertical transmission component 4 also includes a linkage member 403 rotatably mounted on the support frame 1. One of the linkage members 403 passes through the support frame 1 and is fixedly connected to a second rotating wheel 402. The output end of the drive motor 5 fixed at the lower part of the support frame 1 is fixedly connected to a first rotating wheel 401 that is belt driven by the second rotating wheel 402. There are multiple second rotating wheels 402, and two adjacent second rotating wheels 402 are belt driven. Multiple rollers 405 are driven by the linkage member 403. When the offset member 404 changes the angle of the rollers 405, the multiple linkage members 403 control the multiple rollers 405 to rotate at the same speed.

[0037] Through the coordinated action of offset component 404, roller 405, linkage component 403 and drive motor 5, vertical conveying and intelligent screening of materials are achieved.

[0038] The offset component 404 has a roller 405 inside and can be rotatably installed to adjust the conveying angle under different conditions. The linkage component 403 is rotatably installed on the support frame 1 and interacts with the offset component 404. When running, the drive motor 5 drives the first rotating wheel 401 to rotate. The first rotating wheel 401 drives multiple second rotating wheels 402 to rotate through belt drive. The adjacent second rotating wheels 402 also maintain synchronous operation through belt drive.

[0039] Multiple rollers 405 are driven by a linkage 403 to keep them rotating synchronously during the conveying process, thus ensuring conveying stability. Traditional conveyors often have limitations in the screening process, while this vertical conveying component 4 uses an offset component 404 to adjust the angle of the rollers 405, so that the material can change the conveying direction as needed. When a defective product is detected, the offset component 404 acts on the rollers 405, causing the angle of the rollers 405 to change. At the same time, the linkage 403 ensures that all rollers 405 still rotate at the same speed, so that the defective product is turned and conveyed to the other side along the set path, realizing the automated screening function.

[0040] This design, by flexibly adjusting the conveying angle, breaks through the limitation of traditional conveying equipment that can only convey in one direction, improving the flexibility and intelligence of the conveying process, and effectively enhancing the automation capability and screening efficiency of the production line.

[0041] In this embodiment, the linkage 403 includes a first sliding plate 4041 and a second sliding plate 4042 slidably mounted on the support frame 1. Several telescopic plates 4043 are rotatably mounted on the inner side of the first sliding plate 4041 and the second sliding plate 4042. Rollers 405 are rotatably mounted on the inner side of two telescopic plates 4043. A rotating plate 4045 is fixedly connected to the output end of a steering motor 4044 fixed on the support frame 1. The guide grooves 4046 of the lower part of the rotating plate 4045 of two connecting blocks 4047 fixed on the first plate and the second sliding plate 4042 are slidably connected. When the rotating plate 4045 rotates, it controls the first sliding plate 4041 and the second sliding plate 4042 to move in opposite directions.

[0042] Through the coordinated action of the first slide plate 4041, the second slide plate 4042, the telescopic plate 4043, the roller 405, the steering motor 4044, and the rotating plate 4045, the direction of the roller 405 can be dynamically adjusted to optimize the material conveying path and screening process.

[0043] When the steering motor 4044 is started, the rotating plate 4045 rotates accordingly. The lower parts of the two connecting blocks 4047 fixed on the first sliding plate 4041 and the second sliding plate 4042 are slidably connected to the guide groove 4046 on the rotating plate 4045, so that when the rotating plate 4045 rotates, it drives the first sliding plate 4041 and the second sliding plate 4042 to move in opposite directions.

[0044] The opposing movement of the first slide plate 4041 and the second slide plate 4042 not only changes their relative positions, but also affects the angle of several telescopic plates 4043 that are rotatably mounted inside. Rollers 405 are further rotatably mounted on the inner side of these telescopic plates 4043, thereby realizing the dynamic adjustment of the direction of the rollers 405. In addition, since the offset of the first slide plate 4041 and the second slide plate 4042 will change the distance between them, rollers 405 with a diameter much smaller than their spacing are selected so that they can adapt to different conveying requirements.

[0045] Meanwhile, the shaft of roller 405 is rotatably and slidably connected to the first slide plate 4041 and the second slide plate 4042. This design ensures that roller 405 can still rotate freely while adjusting its direction, ensuring the continuity and stability of the conveying. Overall, this linkage structure, through the control of the steering motor 4044, makes the direction of roller 405 adjustable and ensures the flexibility of the conveying system under different screening conditions. It improves the automation level of conveying and sorting and overcomes the defect that traditional conveyors cannot automatically adjust the conveying path.

[0046] In this embodiment, the linkage 403 includes a first universal joint 4031, and the first universal joint 4031 is connected to a second universal joint 4033 via a telescopic rod 4032. The first universal joint 4031 of one linkage 403 is rotatably mounted on the support frame 1, and the second universal joint 4033 of the linkage 403 is fixed on the roller 405. The first universal joint 4031 and the second universal joint 4033 of the other linkage 403 are respectively fixed on two adjacent rollers 405.

[0047] Through the coordinated control of the first universal joint 4031, the second universal joint 4033, and the telescopic rod 4032, the synchronous drive and angle adjustment of multiple rollers 405 are achieved to ensure the smooth operation of the conveying system under different working conditions.

[0048] When the conveying system is in normal operation, the motor drives the first universal joint 4031 of the first linkage 403 to rotate through the transmission mechanism. The first universal joint 4031 is mounted on the support frame 1 and is connected to the second universal joint 4033 through the telescopic rod 4032. The second universal joint 4033 is fixed on the roller 405, thereby driving the roller 405 to rotate synchronously.

[0049] Meanwhile, the first universal joint 4031 and the second universal joint 4033 of another linkage 403 are respectively fixed on two adjacent rollers 405, so that the adjacent rollers 405 can be synchronously driven through the linkage structure, thereby ensuring that the rollers 405 of the entire conveying system maintain a consistent rotation speed and direction.

[0050] When the angle of roller 405 changes, such as when a defective product is detected and the conveyor needs to be redirected, the telescopic rod 4032 will extend and retract accordingly. The universal joint characteristics of the first universal joint 4031 and the second universal joint 4033 ensure that roller 405 can maintain synchronous rotation even when the angle changes, without causing instability or asynchrony in the operation of roller 405 due to angle changes. This design breaks through the limitation of independent drive of roller 405 in traditional conveying equipment, allowing a single motor to control multiple rollers 405 to work collaboratively. This not only improves transmission efficiency but also ensures the stability and accuracy of the conveying system under different conveying paths, making it suitable for automated screening and conveying systems with high requirements for conveying direction.

[0051] The working principle of this utility model:

[0052] Through the cooperation of the vertical conveying component 4 and the horizontal conveying component 3, the automated conveying and screening of materials is realized. When the equipment is running, the vertical conveying component 4 is fixed on the support frame 1 and undertakes the conveying task, while the horizontal conveying component 3 is slidably installed on the support frame 1 and is staggered with the vertical conveying component 4. During normal conveying, the electric push rod 2 keeps the horizontal conveying component 3 above the vertical conveying component 4, and the material is stably conveyed through the horizontal conveying component 3. When a defective product is detected, the electric push rod 2 is activated, causing the horizontal conveying component 3 to move downward, so that the defective product directly contacts the vertical conveying component 4. At this time, the vertical conveying component 4 changes the conveying direction and transfers the defective product from the main conveying path to the other side, realizing automated sorting.

[0053] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0054] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A synchronous belt roller conveyor for automated conveying, comprising a support frame (1), characterized in that, Also includes: The vertical transmission component (4) fixed on the support frame (1) performs automated transmission operations; A transverse transmission assembly (3) is slidably mounted on the support frame (1), and the transverse transmission assembly (3) and the vertical transmission assembly (4) are arranged alternately; An electric actuator (2) is fixedly installed on the support frame (1), and the transverse transmission assembly (3) is fixed to the output end of the electric actuator (2). When the electric actuator (2) is activated, it controls the lateral transmission assembly (3) to perform lifting and lowering actions.

2. The synchronous belt roller conveyor for automated conveying as described in claim 1, characterized in that: The transverse transmission assembly (3) includes a side plate (301), and two side plates (301) are provided. Each side plate (301) has two connecting plates (302) integrally formed on its inner side, and a plurality of transmission rollers (303) are rotatably installed inside the two side plates (301).

3. A synchronous belt roller conveyor for automated conveying as described in claim 2, characterized in that: The electric actuator (2) is provided in four parts, and the output ends of the four electric actuators (2) are respectively fixedly connected to one of the connecting plates (302).

4. A synchronous belt roller conveyor for automated conveying as described in claim 1, characterized in that: The vertical transmission assembly (4) includes an offset member (404) slidably mounted on the support frame (1), and a roller (405) is rotatably mounted inside the offset member (404). The vertical transmission assembly (4) further includes a linkage (403) rotatably mounted on the support frame (1), wherein one of the linkages (403) passes through the support frame (1) and is fixedly connected to a second rotating wheel (402), and the output end of the drive motor (5) fixed to the lower part of the support frame (1) is fixedly connected to a first rotating wheel (401) that is belt driven by the second rotating wheel (402). The second rotating wheel (402) is provided in multiple parts, and two adjacent second rotating wheels (402) are driven by a belt. The multiple rollers (405) are driven by the linkage (403), and when the offset member (404) changes the angle of the rollers (405), the multiple linkage members (403) control the multiple rollers (405) to rotate at the same speed.

5. A synchronous belt roller conveyor for automated conveying as described in claim 4, characterized in that: The linkage (403) includes a first sliding plate (4041) and a second sliding plate (4042) slidably mounted on the support frame (1). A plurality of telescopic plates (4043) are rotatably mounted on the inner side of the first sliding plate (4041) and the second sliding plate (4042), wherein the rollers (405) are rotatably mounted on the inner side of two of the telescopic plates (4043).

6. A synchronous belt roller conveyor for automated conveying as described in claim 5, characterized in that: A rotating plate (4045) is fixedly connected to the output end of a steering motor (4044) fixed on the support frame (1). Two connecting blocks (4047) fixed on the first plate and the second sliding plate (4042) are slidably connected to the guide groove (4046) of the rotating plate (4045) at the lower part of the rotating plate (4045). When the rotating plate (4045) rotates, it controls the first sliding plate (4041) and the second sliding plate (4042) to move in opposite directions.

7. A synchronous belt roller conveyor for automated conveying as described in claim 4, characterized in that: The linkage (403) includes a first universal joint (4031), which is connected to a second universal joint (4033) via a telescopic rod (4032). One of the linkage components (403) has its first universal joint (4031) rotatably mounted on the support frame (1), and its second universal joint (4033) is fixed on the roller (405). The first universal joint (4031) and the second universal joint (4033) of the other linkage (403) are respectively fixed on two adjacent rollers (405).

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