Vibrating type automatic aligning device for hot galvanizing braces
The vibratory hot-dip galvanized strip automatic alignment device uses a vibrating table and limit channel to achieve automatic dispersion and neat arrangement of strips, solving the problems of high labor intensity and low efficiency caused by manual sorting and improving the degree of automation.
Patent Information
- Application Number
- CN202520534325.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-25
AI Technical Summary
In existing technologies, the strip dispersion and conveying processes require manual operation, resulting in high labor intensity and low efficiency.
Design a vibratory hot-dip galvanized strip automatic alignment device. The device uses a vibrating table and an inclined limiting channel to disperse and neatly arrange the strips. The strips are then fed one by one into a chain conveyor device via a rotating frame and a rotating disc.
It enables automated dispersion and arrangement of conveyor strips, reducing the labor intensity of workers and improving conveying efficiency.
Smart Images

Figure CN223865766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire strip processing equipment, and more specifically, to a vibration-type hot-dip galvanized wire strip automatic alignment device. Background Technology
[0002] Tie rods are round steel threaded rods between steel structure frames. In order to extend the service life of the tie rods, they need to be galvanized. Before galvanizing, they need to be pre-treated, which will cause the tie rods to come together. Then, during galvanizing, in order to ensure the quality of galvanizing, the tie rods need to be separated one by one and then clamped with pliers.
[0003] In the existing technology, when dispersing the strips, they are usually sorted manually and then placed on a chain conveyor for transportation. Since the strips are quite long, generally 1-6 meters, at least two people are needed for manual sorting. In addition, the conveying speed of the strips is relatively fast, and the labor intensity of the workers is relatively high. Utility Model Content
[0004] The purpose of this invention is to solve the above problems by designing a vibrating hot-dip galvanized pull bar automatic alignment device.
[0005] The technical solution of this utility model to achieve the above objectives is a vibrating hot-dip galvanized pull bar automatic alignment device, which includes multiple inclined rods, the inclined rods are installed on the ground through multiple support rods, multiple pull bars are placed above the multiple inclined rods, a chain conveyor is installed on the ground behind the inclined rods, a vibration dispersion mechanism is installed on the inclined rods, and an automatic alignment mechanism is provided behind the vibration dispersion mechanism.
[0006] The vibration dispersion mechanism includes a vibration table installed on the rear side of the tilting rod, and an tilting limiting channel is installed on the rear side of the vibration table;
[0007] The automatic arrangement mechanism includes a rotating frame installed on the rear side of the inclined limiting channel, on which multiple rotating disks are mounted, and multiple limiting slots are opened on the rotating disks.
[0008] Furthermore, the vibration table includes a fixed platform installed on the ground behind the inclined rod. Multiple vibrators are installed on the upper surface of the fixed platform. A lifting platform is provided above the fixed platform. The lifting platform is installed on the vibrators. The upper surface of the lifting platform is an inclined surface. Baffles are installed on both sides of the upper end of the lifting platform.
[0009] Furthermore, the tilting limiting channel includes a tilting holding plate located above the fixed platform. The tilting holding plate is mounted on the fixed platform via multiple connecting rods. A tilting limiting plate is installed above the tilting holding plate, and the tilting limiting plate and the tilting holding plate are parallel.
[0010] Furthermore, multiple screws are installed on both sides of the upper surface of the inclined holding plate, and multiple connecting holes are opened on the inclined limiting plate. The connecting holes are fitted onto the outside of the screws, and a nut that is threadedly connected to the screw is provided above the connecting hole.
[0011] Furthermore, a guide plate is hinged to the lower end of the lifting platform, and the lower end of the guide plate is hinged to the upper end of the inclined holding plate.
[0012] Furthermore, an inclined protective plate is installed at the higher end of the inclined limiting plate.
[0013] Furthermore, the rotating frame includes a servo motor mounted on a fixed platform, a rotating shaft mounted on the rotating end of the servo motor, a rolling bearing mounted on one end of the rotating shaft, the lower end of the rolling bearing mounted on the fixed platform via a fixing rod, and the rotating disk mounted on the rotating shaft.
[0014] Furthermore, a limiting block is bolted to the limiting groove, and the limiting block has a holding groove. By replacing different limiting blocks, different diameter pull bars can be held.
[0015] The beneficial effects of this utility model are as follows: the vibrating table can disperse the mixed strips, and the inclined limiting channel can limit the strips, making them neatly arranged in the inclined limiting channel. Then, the strips can enter the limiting groove on the rotating plate. The rotating frame drives the rotating plate to rotate, which can move the strips and make them fall one by one onto the chain conveyor. There is no need for workers to sort the strips, which reduces the labor intensity of workers and improves the degree of automation. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the vibrating hot-dip galvanizing pull bar automatic alignment device described in this utility model;
[0017] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;
[0018] Figure 3 yes Figure 1 A magnified view of a section at point B in the middle;
[0019] Figure 4 This is a front view of the vibrating hot-dip galvanized pull bar automatic alignment device described in this utility model;
[0020] Figure 5 yes Figure 4 A magnified view of a section at point C;
[0021] Figure 6 This is a schematic diagram showing the connection relationship between the screw and the inclined limiting plate described in this utility model;
[0022] In the diagram, 1. Inclined rod; 2. Support rod; 3. Vibration table; 4. Inclined limiting channel; 5. Rotating frame; 6. Rotating disk; 7. Limiting groove; 8. Fixed platform; 9. Vibrator; 10. Lifting platform; 11. Inclined holding plate; 12. Connecting rod; 13. Inclined limiting plate; 14. Screw; 15. Connecting hole; 16. Nut; 17. Guide plate; 18. Inclined protective plate; 19. Servo motor; 20. Rotating shaft; 21. Rolling bearing; 22. Fixed rod; 23. Limiting block; 24. Holding groove. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] This utility model provides, for example Figure 1-6 The device shown is a vibratory hot-dip galvanized tie rod automatic alignment device, which includes multiple inclined rods 1, which are installed on the ground via multiple support rods 2. Multiple tie rods are placed on top of the multiple inclined rods 1. A chain conveyor is installed on the ground behind the inclined rods 1. A vibration dispersion mechanism is installed on the inclined rods 1, and an automatic alignment mechanism is provided behind the vibration dispersion mechanism. The vibration dispersion mechanism includes a vibration table 3 installed behind the inclined rods 1, and an inclined limiting channel 4 is installed behind the vibration table 3. The automatic alignment mechanism includes a rotating frame 5 installed behind the inclined limiting channel 4, and multiple rotating disks 6 are installed on the rotating frame 5. Multiple limiting grooves 7 are opened on the rotating disks 6.
[0026] The automatic arrangement process of the pull strips by this device is as follows: The pre-treated pull strips are placed on the inclined rod 1. Under the action of the inclined surface of the inclined rod 1, the pull strips can be moved to the vibrating table 3. Through the vibration of the vibrating table 3, the pull strips can be neatly entered into the inclined limiting channel 4. The rotating frame 5 can drive the rotating disk 6 to rotate. When the limiting groove 7 rotates to below the outlet end of the inclined limiting channel 4, the pull strips can enter the limiting groove 7. Each limiting groove 7 can only hold one pull strip. The rotating frame 5 drives the rotating disk 6 to rotate, which can rotate the pull strips to the top of the chain conveyor. Then, under the action of gravity, the pull strips fall onto the chain conveyor and are arranged. By opening multiple limiting grooves 7 on the rotating disk 6, the conveying efficiency of the pull strips can be improved.
[0027] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 4 The vibration table 3 includes a fixed platform 8 installed on the ground behind the inclined rod 1. Multiple vibrators 9 are installed on the upper surface of the fixed platform 8. A lifting platform 10 is provided above the fixed platform 8. The lifting platform 10 is installed on the vibrators 9. The upper surface of the lifting platform 10 is an inclined surface. Baffles are installed on both sides of the upper end of the lifting platform 10.
[0028] The vibration table 3 vibrates the tie rod as follows: the vibrator 9 is started to vibrate, the vibrator 9 can vibrate the lifting platform 10, when the tie rod falls above the lifting platform 10, the tie rod can be vibrated and the tie rod can be dispersed, and the baffle can limit the two ends of the tie rod.
[0029] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Instruction manual attached Figure 4 Included with instruction manual Figure 5 The tilting limiting channel 4 includes a tilting holding plate 11 located above the fixed platform 8. The tilting holding plate 11 is installed on the fixed platform 8 through multiple connecting rods 12. A tilting limiting plate 13 is installed above the tilting holding plate 11. The tilting limiting plate 13 and the tilting holding plate 11 are parallel.
[0030] The process of limiting the pull bar by the inclined limiting channel 4 is as follows: the pull bar above the lifting platform 10 can enter between the inclined limiting plate 13 and the inclined holding plate 11. The inclined holding plate 11 can hold the pull bar. The inclined limiting plate 13 can prevent the pull bar from being stacked longitudinally in the inclined limiting plate 13 and the inclined holding plate 11, thus making it easier to arrange the pull bar.
[0031] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Instruction manual attached Figure 4 Instruction manual attached Figure 5 Included with instruction manual Figure 6Multiple screws 14 are installed on both sides of the upper surface of the inclined holding plate 11. Multiple connecting holes 15 are opened on the inclined limiting plate 13. The connecting holes 15 are fitted on the outside of the screws 14. A nut 16 is provided above the connecting hole 15 and is threadedly connected to the screw 14. First, screw a nut 16 on the screw 14. Then, fit the connecting hole 15 on the inclined limiting plate 13 onto the screw 14. Then, screw the nut 16 on the part of the screw 14 above the inclined limiting plate 13 to fix the inclined limiting plate 13. By changing the position of the two nuts 16, the gap between the inclined holding plate 11 and the inclined limiting plate 13 can be adjusted, which is convenient for limiting the pull bars of different diameters.
[0032] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 The lower end of the lifting platform 10 is hinged with a guide plate 17. The lower end of the guide plate 17 is hinged to the upper end of the inclined holding plate 11. The guide plate 17 can guide the pull bar on the lifting platform 10 to the inclined holding plate 11. The guide plate 17 is hinged to both the lifting platform 10 and the inclined holding plate 11, which facilitates the vibration of the lifting platform 10.
[0033] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Instruction manual attached Figure 4 Included with instruction manual Figure 5 An inclined protective plate 18 is installed at the higher end of the inclined limiting plate 13. The inclined protective plate 18 can intercept the pull bar on the lifting platform 10 to prevent the pull bar from moving above the inclined limiting plate 13.
[0034] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 3 Included with instruction manual Figure 4 The rotating frame 5 includes a servo motor 19 mounted on a fixed platform 8. A rotating shaft 20 is mounted on the rotating end of the servo motor 19. A rolling bearing 21 is mounted on one end of the rotating shaft 20. The lower end of the rolling bearing 21 is mounted on the fixed platform 8 via a fixing rod 22. The rotating disk 6 is mounted on the rotating shaft 20.
[0035] The process of rotating frame 5 driving rotating disk 6 to rotate is as follows: Start servo motor 19 to rotate, servo motor 19 can drive rotating shaft 20 to rotate, rotating shaft 20 can drive multiple rotating disks 6 to rotate.
[0036] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 3 Included with instruction manual Figure 4 The limiting groove 7 is connected to the limiting block 23 by bolts. The limiting block 23 has a holding groove 24. By replacing different limiting blocks 23, different diameter pull bars can be held, and pull bars of various diameters can be transported, which increases the practicality.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A vibratory hot-dip galvanized pull bar automatic alignment device, comprising multiple inclined rods (1), the inclined rods (1) being installed on the ground via multiple support rods (2), multiple pull bars being placed above the multiple inclined rods (1), and a chain conveyor device being installed on the ground behind the inclined rods (1), characterized in that, A vibration dispersion mechanism is installed on the inclined rod (1), and an automatic arrangement mechanism is provided on the rear side of the vibration dispersion mechanism; The vibration dispersion mechanism includes a vibration table (3) installed on the rear side of the inclined rod (1), and an inclined limiting channel (4) is installed on the rear side of the vibration table (3). The automatic arrangement mechanism includes a rotating frame (5) installed on the rear side of the inclined limiting channel (4), and multiple rotating disks (6) are installed on the rotating frame (5), and multiple limiting grooves (7) are opened on the rotating disks (6).
2. The vibratory hot-dip galvanizing tie bar automatic alignment device according to claim 1, characterized in that, The vibration table (3) includes a fixed platform (8) installed on the ground behind the inclined rod (1). Multiple vibrators (9) are installed on the upper surface of the fixed platform (8). A lifting platform (10) is provided above the fixed platform (8). The lifting platform (10) is installed on the vibrators (9). The upper surface of the lifting platform (10) is an inclined surface. Baffles are installed on both sides of the upper end of the lifting platform (10).
3. The automatic alignment device for vibrating hot-dip galvanized strips according to claim 2, characterized in that, The inclined limiting channel (4) includes an inclined holding plate (11) located above the fixed platform (8). The inclined holding plate (11) is installed on the fixed platform (8) by multiple connecting rods (12). An inclined limiting plate (13) is installed above the inclined holding plate (11). The inclined limiting plate (13) and the inclined holding plate (11) are parallel.
4. The vibratory hot-dip galvanizing tie rod automatic alignment device according to claim 3, characterized in that, Multiple screws (14) are installed on both sides of the upper surface of the inclined holding plate (11). Multiple connecting holes (15) are opened on the inclined limiting plate (13). The connecting holes (15) are fitted on the outside of the screws (14). A nut (16) is provided above the connecting holes (15) and is threadedly connected to the screws (14).
5. The vibratory hot-dip galvanizing tie rod automatic alignment device according to claim 4, characterized in that, The lower end of the lifting platform (10) is hinged to a guide plate (17), and the lower end of the guide plate (17) is hinged to the upper end of the inclined holding plate (11).
6. The vibratory hot-dip galvanizing tie bar automatic alignment device according to claim 4, characterized in that, An inclined protective plate (18) is installed at the higher end of the inclined limiting plate (13).
7. The vibratory hot-dip galvanizing tie rod automatic alignment device according to claim 2, characterized in that, The rotating frame (5) includes a servo motor (19) mounted on a fixed platform (8). The rotating end of the servo motor (19) is equipped with a rotating shaft (20). One end of the rotating shaft (20) is equipped with a rolling bearing (21). The lower end of the rolling bearing (21) is mounted on the fixed platform (8) via a fixing rod (22). The rotating disk (6) is mounted on the rotating shaft (20).
8. The vibratory hot-dip galvanizing tie rod automatic alignment device according to claim 7, characterized in that, The limiting groove (7) is connected to the limiting block (23) by bolts. The limiting block (23) has a holding groove (24). By replacing different limiting blocks (23), different diameter pull strips can be held.