Secondary positioning mechanism for terminal feeding and discharging

By using a secondary positioning mechanism for terminal loading and unloading, and combining a vibration loading and positioning unloading module with a picking robot, high-precision positioning and assembly of terminals on the magnetic core can be achieved, solving the problem of insufficient positioning accuracy in existing technologies and improving assembly accuracy.

CN223865859UActive Publication Date: 2026-02-03ZHUHAI KLES MACHINE TECH
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Patent Information

Application Number
CN202520191828.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-02-03
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

In the existing technology, the installation precision of terminals on the magnetic core is relatively high, but the positioning accuracy is insufficient, resulting in insufficient assembly precision.

Method used

A secondary positioning mechanism for terminal loading and unloading is adopted, including a vibratory loading module, a positioning and unloading module, and a picking robot. The secondary positioning of the terminals is achieved through the positioning and unloading module and the positioning table, thereby improving the assembly accuracy.

Benefits of technology

This improves the assembly precision of the terminals on the magnetic core, ensuring accurate positioning and assembly quality of the terminals and the magnetic core.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic core assembling equipment, and discloses a terminal feeding and discharging secondary positioning mechanism which comprises a terminal feeding assembly and a terminal taking assembly which are arranged on the two sides of a conveying frame respectively. The terminal feeding assembly comprises a vibration feeding disc, a straight vibration guide rail connected with the vibration feeding disc and a positioning discharging module connected to the outlet end of the straight vibration guide rail, and the terminal taking assembly comprises a terminal taking mechanical arm and a positioning table arranged below the terminal taking mechanical arm. A plurality of positioning grooves are formed in the positioning table in a penetrating mode, guide blocks matched with positioning holes in a magnetic core are arranged at the bottom of the positioning table, the guide blocks are arranged on the sides of the positioning grooves, and guide slopes are arranged on the peripheries of the guide blocks inwards. The terminal taking manipulator positions a terminal on the positioning and discharging module through the positioning table and then places the terminal on a magnetic core product on the jig on the conveying frame.
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Description

Technical Field

[0001] This utility model relates to the technical field of magnetic core assembly equipment, and in particular to a secondary positioning mechanism for terminal loading and unloading. Background Technology

[0002] A magnetic core is a magnetic metal oxide that is widely used in the field of electronic equipment. It is commonly used to manufacture magnetic core tubes, which are the core components of electromagnets and can be used as components of coils and other devices in various electronic equipment.

[0003] Terminals are key components in electronic and electrical equipment used to achieve circuit connections. They typically refer to the metal contacts in connectors, used to secure and connect wires or cables, ensuring reliable transmission of current or signals between wires or between wires and devices. In existing technology, mounting terminals on a magnetic core requires applying adhesive to the core, followed by mounting the terminals onto both sides of the core and then curing. Because the mounting precision of terminals on the magnetic core is high, the positioning accuracy when placing the terminals onto the core is crucial. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a secondary positioning mechanism for terminal loading and unloading, thereby improving the assembly accuracy of magnetic cores for terminal assembly.

[0005] The technical solution of this utility model is as follows: a terminal loading and unloading secondary positioning mechanism, comprising a terminal feeding assembly and a terminal picking assembly respectively disposed on both sides of a conveyor frame. The terminal feeding assembly includes a vibrating feeding plate, a linear vibrating guide rail connected to the vibrating feeding plate, and a positioning and unloading module connected to the outlet end of the linear vibrating guide rail. The terminal picking assembly includes a terminal picking robot and a positioning platform disposed below the terminal picking robot. The positioning platform has a plurality of positioning grooves arranged through it. The bottom of the positioning platform is provided with a guide block adapted to the positioning hole on the magnetic core. The guide block is disposed on the side of the positioning groove. The guide block has a guide slope arranged inward around its perimeter. The terminal picking robot positions the terminal on the positioning and unloading module through the positioning platform and then places it onto the magnetic core product on the fixture on the conveyor frame.

[0006] As can be seen from the above scheme, the vibrating feeding plate and the linear vibrating guide rail are used to realize the vibration feeding of terminals, the positioning and feeding module is used for the primary positioning of terminals after unloading, and the picking robot is used to transfer the terminals on the positioning and feeding module to the positioning platform for secondary positioning before assembly with the magnetic core. This utility model realizes the positioning before picking and the positioning during feeding through the positioning and feeding module and the positioning platform, respectively, thereby realizing the secondary positioning of terminals for unloading and loading, thereby improving the assembly accuracy of terminals on the magnetic core.

[0007] The positioning and feeding module includes a partition cylinder, a partition push rod connected to the output end of the partition cylinder, a linear module, and a loading seat disposed on the linear module. The partition cylinder and the loading seat are respectively disposed on both sides of the linear vibration guide rail. The side of the linear vibration guide rail near the outlet end is provided with a locking groove adapted to the partition push rod. The loading seat is provided with several loading slots adapted to the terminals, and the outer side of the loading slots is provided with an opening facing the linear vibration guide rail. Therefore, the partition cylinder is used to drive the partition push rod to push inward through the opening, causing the terminals on the linear guide rail to move forward one by one and feed into the positioning and feeding module. The loading seat is used for positioning and loading the terminals before they are picked up.

[0008] The terminal picking robot includes a picking frame, a transverse module mounted on the picking frame, a lifting module connected to the output end of the transverse module, a picking seat connected to the output end of the lifting module, and several terminal picking suction heads mounted on the picking seat. Each terminal picking suction head has several contoured suction blocks adapted to the terminals at its bottom. Positioning grooves correspond to the contoured suction blocks, and the spacing between adjacent contoured suction blocks matches the spacing between adjacent loading slots. Therefore, the transverse module and the lifting module are used to drive the picking seat to move forward and backward and up and down, respectively, and the picking suction heads are used to pick up the terminals using vacuum negative pressure.

[0009] The terminal picking suction head is fitted with an elastic element. Therefore, the elastic element is used to achieve floating feeding of the terminal picking suction head.

[0010] The positioning platform is connected to the output end of the drive cylinder, and the positioning platform is connected to the material pick-up seat via a connecting block. Therefore, the drive cylinder is used to move the positioning platform up and down below the terminal material pick-up head.

[0011] The positioning groove includes a first limiting part and clearance parts disposed at both ends of the first limiting part. The first limiting part has inclined surfaces on both sides from top to bottom, and the clearance parts are waist-shaped. Therefore, the first limiting part is used to limit the middle of the terminal, the clearance parts are used to avoid damaging the terminals at both ends during secondary positioning, and the inclined surfaces guide the terminals as they are unloaded from the positioning groove onto the magnetic core.

[0012] The end of the partition push rod is tapered. This allows it to be pushed inward from the opening on the side of the linear guide rail, causing the terminal to move forward and thus loading the material onto the loading seat. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the terminal feeding assembly;

[0014] Figure 2This is a schematic diagram of the terminal feeding assembly;

[0015] Figure 3 This is a structural diagram of the positioning platform;

[0016] Figure 4 yes Figure 1 Schematic diagram of the structure at point A;

[0017] Figure 5 yes Figure 2 Schematic diagram of the structure at point B;

[0018] Figure 6 yes Figure 3 A schematic diagram of the structure at point C. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] like Figures 1 to 6 As shown, this utility model is a terminal loading and unloading secondary positioning mechanism, including a terminal feeding assembly and a terminal picking assembly respectively arranged on both sides of the conveyor frame. The terminal feeding assembly includes a vibrating feeding plate 1, a linear vibrating guide rail 2 connected to the vibrating feeding plate 1, and a positioning and unloading module 3 connected to the outlet end of the linear vibrating guide rail 2. The terminal picking assembly includes a terminal picking robot 4 and a positioning platform 5 arranged below the terminal picking robot 4. The positioning platform 5 has a plurality of positioning grooves 51 arranged through it. The bottom of the positioning platform 5 is provided with a guide block 54 adapted to the positioning hole 210 on the magnetic core. The guide block 54 is arranged on the side of the positioning groove 51. The guide block 54 has a guide slope 541 arranged inward around its perimeter. The terminal picking robot 4 positions the terminal on the positioning and unloading module 3 through the positioning platform 5 and then places it onto the magnetic core product on the fixture on the conveyor frame.

[0021] The positioning and feeding module 3 includes a partition cylinder 31, a partition push rod 32 connected to the output end of the partition cylinder 31, a linear module 33, and a loading seat 34 disposed on the linear module 33. The partition cylinder 31 and the loading seat 34 are respectively disposed on both sides of the linear vibration guide rail 2. The end of the partition push rod 32 is tapered. The side of the linear vibration guide rail 2 near the outlet end is provided with a locking groove 21 adapted to the partition push rod 32. The loading seat 34 is provided with a plurality of loading slots 341 adapted to the terminals. The outer side of the loading slots 341 is provided with an opening facing the linear vibration guide rail 2. The opening is located on the linear vibration guide rail 2 at a length of one terminal away from the outlet end. A sensor 22 is disposed above the outlet end of the linear vibration guide rail 2. The sensor 22 is electrically connected to the partition cylinder 31.

[0022] The terminal picking robot 4 includes a picking frame 41, a transverse module 42 mounted on the picking frame 41, a lifting module 43 connected to the output end of the transverse module 42, a picking seat 44 connected to the output end of the lifting module 43, and a plurality of terminal picking suction heads 45 mounted on the picking seat 44. Each terminal picking suction head 45 has a plurality of contoured suction blocks 46 adapted to the terminals at its bottom, and the positioning groove 51 is correspondingly arranged with the contoured suction blocks 46. An elastic element 441 is sleeved on each terminal picking suction head 44, and the spacing between adjacent contoured suction blocks 46 is adapted to the spacing between adjacent loading grooves 341.

[0023] The positioning platform 5 is connected to the output end of the drive cylinder 52. The positioning platform 5 is connected to the material picking seat 44 through the connecting block 53. The positioning groove 51 includes a first limiting part 511 and a clearance part 512 provided at both ends of the first limiting part 511. The first limiting part 511 has inclined surfaces 513 on both sides from top to bottom. The clearance part 512 is waist-shaped.

[0024] The working process of this utility model is as follows: Terminals 100 enter the linear guide rail 2 from the vibrating feeding plate 1 and are discharged sequentially. The isolation cylinder 31 drives the isolation push rod 32 to push them in from the side of the linear guide rail 2. The terminals at the end of the vibrating guide rail 2 are fed into the loading groove 341 on the loading seat 34. The linear module 33 drives the loading seat 34 to move, thereby realizing the sequential loading of terminals 100 on the loading seat 34. After the terminals are positioned and loaded in rows on the loading seat 34, the transverse module 42 and the lifting module 43 drive the terminal picking suction head 45 and the positioning table 5 to move to the top of the loading seat 34. The driving cylinder 52 drives the positioning table to move down, and the guide slope 541 on the guide block 54 moves down into the positioning hole 210 of the magnetic core, so that the positioning groove 51 is accurately aligned with the terminal installation position on the magnetic core. After picking up the rows of terminals adsorbed in the loading groove 341, they are accurately placed on the magnetic core in the fixture 200 on the conveying frame through the positioning groove 51.

[0025] Finally, it should be emphasized that the above description is not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A terminal loading and unloading secondary positioning mechanism, comprising a terminal feeding assembly and a terminal picking assembly respectively disposed on both sides of a conveyor frame, characterized in that: The terminal feeding assembly includes a vibrating feeding plate (1), a linear vibrating guide rail (2) connected to the vibrating feeding plate (1), and a positioning and feeding module (3) connected to the outlet end of the linear vibrating guide rail (2). The terminal picking assembly includes a terminal picking robot (4) and a positioning platform (5) located below the terminal picking robot (4). The positioning platform (5) has several positioning grooves (51) arranged through it. The bottom of the positioning platform (5) is provided with a guide block (54) that matches the positioning hole (210) on the magnetic core. The guide block (54) is located on the side of the positioning groove (51). The guide block (54) has a guide slope (541) arranged inward around its perimeter. The terminal picking robot (4) positions the terminal on the positioning and feeding module (3) through the positioning platform (5) and then places it onto the magnetic core product on the fixture on the conveyor frame.

2. The terminal loading and unloading secondary positioning mechanism according to claim 1, characterized in that: The positioning and feeding module (3) includes a partition cylinder (31), a partition push rod (32) connected to the output end of the partition cylinder (31), a linear module (33), and a loading seat (34) set on the linear module (33). The partition cylinder (31) and the loading seat (34) are respectively set on both sides of the linear vibration guide rail (2). The side of the linear vibration guide rail (2) near the outlet end is provided with a locking groove (21) adapted to the partition push rod (32). The loading seat (34) is provided with a plurality of loading slots (341) adapted to the terminals. The outer side of the loading slot (341) is provided with an opening facing the linear vibration guide rail (2).

3. The terminal loading and unloading secondary positioning mechanism according to claim 2, characterized in that: The terminal picking robot (4) includes a picking rack (41), a transverse module (42) mounted on the picking rack (41), a lifting module (43) connected to the output end of the transverse module (42), a picking seat (44) connected to the output end of the lifting module (43), and a plurality of terminal picking suction heads (45) mounted on the picking seat (44). The bottom of the terminal picking suction head (45) is provided with a plurality of contoured suction blocks (46) adapted to the terminal. The positioning groove (51) is correspondingly arranged with the contoured suction blocks (46), and the spacing between adjacent contoured suction blocks (46) is adapted to the spacing between adjacent loading grooves (341).

4. The terminal loading and unloading secondary positioning mechanism according to claim 3, characterized in that: An elastic element (451) is fitted onto the terminal pick-up nozzle (45).

5. The terminal loading and unloading secondary positioning mechanism according to claim 1, characterized in that: The positioning platform (5) is connected to the output end of the drive cylinder (52), and the positioning platform (5) is connected to the material pick-up seat (44) through the connecting block (53).

6. The terminal loading and unloading secondary positioning mechanism according to claim 1, characterized in that: The positioning groove (51) includes a first limiting part (511) and a clearance part (512) disposed at both ends of the first limiting part (511). The first limiting part (511) has inclined surfaces (513) on both sides from top to bottom, and the clearance part (512) is waist-shaped.

7. The terminal loading and unloading secondary positioning mechanism according to claim 2, characterized in that: The end of the partition push rod (32) is tapered.