System for preventing dust of dust discharging device from escaping

By installing multiple dust removal pipes and dust collection hoods in the ash removal device, combined with adsorption bins and dust conveying plates, the problems of dust dispersion and tar adhesion are solved, achieving efficient dust removal and environmental protection, simplifying maintenance procedures, and protecting the health of operators.

CN223865960UActive Publication Date: 2026-02-03宁夏宝丰能源集团焦化二厂有限公司
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Patent Information

Application Number
CN202520605135.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-02-03
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

Traditional ash unloading devices cause dust to escape during the ash unloading process, polluting the environment and endangering the health of operators. Tar adhesion reduces dust removal efficiency, and poor sealing of the ash conveying system creates a secondary pollution source.

Method used

A system for preventing dust from escaping from an ash discharge device was designed, including multiple dust removal pipes and dust collection hoods, combined with an adsorption chamber, a dust conveying plate, and a control valve. The system captures dust through multiple anti-escape structures, and a dust collection hood and a baffle are installed at the ash discharge port to form a closed-loop dust removal structure.

Benefits of technology

It effectively controls dust dispersion, improves dust removal efficiency, simplifies maintenance operations, improves the working environment, protects the health of operators, and meets the requirements of sustainable development.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223865960U_ABST
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Abstract

The utility model provides a system for preventing dust of a dust discharging device from escaping, which comprises an original flue gas exhaust port, an original flue gas exhaust pipeline is connected onto the original flue gas exhaust port, one end of the original flue gas exhaust pipeline is connected into an adsorption bin, a tar-removed flue gas exhaust port is arranged on one side of the bottom of the adsorption bin, and the tar-removed flue gas exhaust port is communicated with the adsorption bin. One end of the tar-removed flue gas exhaust port is connected to a dust collector dust collection pipeline, one end of the dust collector dust collection pipeline is connected to a dust collector, a purified flue gas exhaust pipeline is arranged on one side of the top of the dust collector, a coal charging fan is arranged at one position of the purified flue gas exhaust pipeline, and one end of the purified flue gas exhaust pipeline is connected to a smoke exhaust chimney; a dust conveying plate is connected to the bottom of the dust remover, one end of the dust conveying plate is connected with a dust conveying scraper, the conveying end of the dust conveying scraper is connected into a dust bin, and a dust bin dust cleaning pipeline is arranged at the bottom of the dust bin; the device can reduce dust fall, is provided with multiple anti-dissipation structures, enables the production environment to be cleaner, and guarantees the health of workers.
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Description

Technical Field

[0001] This utility model relates to the field of ash unloading devices, specifically to a system for preventing dust from escaping from ash unloading devices. Background Technology

[0002] In the production processes of industries such as coking and metallurgy, high-temperature flue gas carries a large amount of dust and tar, which needs to be treated by a dust removal system. Traditional ash unloading devices have the following problems: the pressure difference between the ash silo and the outside environment during ash unloading causes dust to escape, polluting the environment and endangering the health of operators; tar adheres to the inner wall of the dust collector, reducing dust removal efficiency and requiring frequent shutdowns for cleaning; the ash conveying system has poor sealing; and the ash discharge port lacks effective dust collection measures, forming a secondary pollution source.

[0003] Therefore, it is necessary to design a system to prevent dust from escaping from the ash unloading device, which can reduce dustfall, has multiple anti-escape structures, and make the production environment cleaner, ensuring the health of workers. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a system for preventing dust from escaping from an ash unloading device, which can reduce dustfall, has multiple anti-escape structures, and can make the production environment cleaner and ensure the health of workers.

[0005] This utility model provides a system for preventing dust from escaping from an ash unloading device, including the original flue gas exhaust port, wherein:

[0006] The original flue gas outlet is connected to an original flue gas discharge pipe. One end of the original flue gas discharge pipe is connected to an adsorption chamber. A tar-removing flue gas outlet is provided on one side of the bottom of the adsorption chamber. One end of the tar-removing flue gas outlet is connected to a dust collector collection pipe. One end of the dust collector collection pipe is connected to a dust collector. A clean flue gas discharge pipe is provided on one side of the top of the dust collector. A coal charging fan is provided at one point of the clean flue gas discharge pipe. One end of the clean flue gas discharge pipe is connected to an exhaust chimney.

[0007] The dust collector is equipped with a dust conveying plate at the bottom, one end of which is connected to a dust conveying scraper. The conveying end of the dust conveying scraper is connected to the ash hopper. The bottom of the ash hopper is equipped with an ash hopper cleaning pipe, one end of which is connected to the ash discharge port.

[0008] One end of the ash discharge port is equipped with a dust collection hood. The dust collection hood has a first opening and a second opening on one side. A first dust removal pipe is connected to the first opening, and a second dust removal pipe is connected to the second opening. The other end of the first dust removal pipe is connected to a point of the dust collection pipe of the dust collector, and one end of the second dust removal pipe is connected to a point of the first dust removal pipe. A control valve is provided on the first dust removal pipe.

[0009] The bottom of the dust collector is connected to the dust conveying plate by a flange seal, and an annular rubber sealing gasket is provided on the flange joint surface. The dust conveying plate extends downward to the feed port of the ash conveying scraper.

[0010] The adsorption chamber is equipped with a layer of adsorbed coke.

[0011] The dust collection hood is equipped with curtains around its perimeter.

[0012] The beneficial effects of this utility model: This utility model provides a system for preventing dust from escaping from an ash unloading device.

[0013] Effective control of dust emission: By installing dust collection pipes and dust collection hoods at the original flue gas outlet and various locations, the system can effectively capture dust particles in the flue gas, reduce dust emission during ash unloading, improve the working environment, and protect the health of operators.

[0014] Improved dust removal efficiency: Advanced adsorption chamber design and dust conveying plate system ensure effective removal of dust from flue gas before discharge, thus enhancing dust removal efficiency. Furthermore, the dust collection pipeline equipped with control valves allows for flow rate adjustment according to actual needs, achieving even more efficient dust handling.

[0015] Simplified maintenance and cleaning operations: By combining the dust collection hood with the ash silo and ash silo cleaning pipes, it is easy to collect dust centrally and process it quickly and effectively through the ash conveying scraper, which simplifies the cleaning process and reduces the labor intensity of the staff.

[0016] Environmentally friendly: Reducing dust emissions can not only improve the quality of the surrounding environment, but also avoid environmental problems caused by dust pollution, which is in line with the requirements of current sustainable development.

[0017] Scalability and flexibility: The adjustable control valves and multiple dust removal channels designed into the system allow for flexible configuration to adapt to the needs of different working conditions. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a system for preventing dust from escaping from an ash unloading device according to this utility model.

[0019] In the diagram: 1. Raw flue gas outlet; 2. Raw flue gas discharge pipe; 3. Adsorption chamber; 4. Tar-removing flue gas outlet; 5. Dust collector dust collection pipe; 6. Dust collector; 7. Clean flue gas discharge pipe; 8. Coal charging fan; 9. Exhaust chimney; 10. Dust conveying plate; 11. Ash conveying scraper; 12. Ash silo; 13. Ash silo cleaning pipe; 14. Ash discharge port; 15. Dust collection hood; 16. First opening; 17. Second opening; 18. First dust removal pipe; 19. Second dust removal pipe; 20. Control valve; 21. Baffle curtain. Detailed Implementation

[0020] To make the technical solution of this utility model easier to understand, the technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings and specific embodiments.

[0021] Example 1:

[0022] like Figure 1 As shown, a system for preventing dust emission from an ash unloading device according to this embodiment includes a raw flue gas outlet 1, wherein:

[0023] The original flue gas outlet 1 is connected to the original flue gas discharge pipe 2. One end of the original flue gas discharge pipe 2 is connected to the adsorption chamber 3. The bottom side of the adsorption chamber 3 is provided with a tar-removing flue gas outlet 4. One end of the tar-removing flue gas outlet 4 is connected to the dust collector collection pipe 5. One end of the dust collector collection pipe 5 is connected to the dust collector 6. The top side of the dust collector 6 is provided with a clean flue gas discharge pipe 7. A coal charging fan 8 is provided at one end of the clean flue gas discharge pipe 7. One end of the clean flue gas discharge pipe 7 is connected to the exhaust chimney 9.

[0024] The dust collector 6 is connected to a dust conveying plate 10 at the bottom. One end of the dust conveying plate 10 is connected to a dust conveying scraper 11. The conveying end of the dust conveying scraper 11 is connected to the ash hopper 12. The bottom of the ash hopper 12 is provided with an ash hopper cleaning pipe 13. One end of the ash hopper cleaning pipe 13 is connected to the ash discharge port 14.

[0025] The dust discharge port 14 is equipped with a dust collection hood 15 at one end. The dust collection hood 15 has a first opening 16 and a second opening 17 on one side. A first dust removal pipe 18 is connected to the first opening 16, and a second dust removal pipe 19 is connected to the second opening 17. The other end of the first dust removal pipe 18 is connected to a point of the dust collection pipe 5 of the dust collector, and one end of the second dust removal pipe 19 is connected to a point of the first dust removal pipe 18. A control valve 20 is provided on the first dust removal pipe 18.

[0026] The bottom of the dust collector 6 is connected to the dust conveying plate 10 by a flange seal, and an annular rubber sealing gasket is provided on the flange joint surface. The dust conveying plate 10 extends downward to the feed port of the ash conveying scraper 11.

[0027] The adsorption chamber 3 is equipped with an adsorption coke layer.

[0028] The dust collection hood 15 is provided with curtains 21 around its perimeter.

[0029] In operation, this device connects the original flue gas outlet 1 to the original flue gas discharge pipe 2 to deliver air containing flue gas and dust into the adsorption chamber 3. Inside the adsorption chamber, a coke adsorption layer is installed, which effectively adsorbs tar and reduces the tar content during the ash removal process.

[0030] After adsorption treatment, the flue gas enters the dust collector 6 through the tar-free flue gas outlet 4. During this process, the dust conveying plate 10 at the bottom of the system is sealed to the bottom of the dust collector 6 through a flange to ensure no air leakage. At the same time, the dust is sent to the ash conveying scraper 11 via the dust conveying plate and is finally stored in the ash silo 12.

[0031] A dust collection hood 15 is installed at the ash discharge port 14. The size of the dust collection hood 15 is the same as that of the dust transfer vehicle compartment, and a curtain 21 is added around it. The design of the dust collection hood 15 and the curtain 21 can capture any dust that may escape, avoiding environmental pollution. Through the first dust removal pipe 18 and the second dust removal pipe 19, a closed-loop dust removal structure is formed, which effectively reduces the impact of dust on the environment.

[0032] When ash is discharged from ash silo 12, the operator opens control valve 20 and operates coal charging fan 8 to high speed. The coal charging fan 8 collects the scattered dust into the dust collector, preventing unorganized discharge.

[0033] After the ash discharge operation is completed, control valve 20 is closed, and the dust removal facility resumes normal automatic operation. Through the above embodiments, in practical applications, this system can significantly reduce dust emission, playing a positive role in improving the working environment and operator safety, and reducing environmental risks.

[0034] It should be noted that the embodiments described herein are only some embodiments of this utility model, and not all implementations of this utility model. These embodiments are merely illustrative and are intended only to provide a more intuitive and clear way of understanding the content of this utility model, not to limit the technical solutions described herein. All other implementation methods that can be conceived by those skilled in the art without creative effort, as well as other simple substitutions and variations of the technical solutions of this utility model, without departing from the concept of this utility model, are within the protection scope of this utility model.

Claims

1. A system for preventing dust from escaping from an ash unloading device, characterized in that, Including the original flue gas outlet (1), of which: The original flue gas outlet (1) is connected to the original flue gas discharge pipe (2), one end of the original flue gas discharge pipe (2) is connected to the adsorption chamber (3), the bottom side of the adsorption chamber (3) is provided with a tar-removing flue gas outlet (4), one end of the tar-removing flue gas outlet (4) is connected to the dust collector dust collection pipe (5), one end of the dust collector dust collection pipe (5) is connected to the dust collector (6), the top side of the dust collector (6) is provided with a clean flue gas discharge pipe (7), a coal charging fan (8) is provided at one point of the clean flue gas discharge pipe (7), and one end of the clean flue gas discharge pipe (7) is connected to the exhaust chimney (9). The dust collector (6) is connected to a dust conveying plate (10) at the bottom. One end of the dust conveying plate (10) is connected to a dust conveying scraper (11). The conveying end of the dust conveying scraper (11) is connected to the ash silo (12). The bottom of the ash silo (12) is provided with an ash silo cleaning pipe (13). One end of the ash silo cleaning pipe (13) is connected to the ash discharge port (14). The dust discharge port (14) is equipped with a dust collection hood (15) at one end. The dust collection hood (15) has a first opening (16) and a second opening (17) on one side. A first dust removal pipe (18) is connected to the first opening (16), and a second dust removal pipe (19) is connected to the second opening (17). The other end of the first dust removal pipe (18) is connected to a point of the dust collector's dust collection pipe (5), and one end of the second dust removal pipe (19) is connected to a point of the first dust removal pipe (18). A control valve (20) is provided on the first dust removal pipe (18).

2. The system for preventing dust emission from an ash unloading device as described in claim 1, characterized in that, The bottom of the dust collector (6) is connected to the dust conveying plate (10) by a flange seal. An annular rubber sealing gasket is provided on the flange joint surface. The dust conveying plate (10) extends downward to the feed port of the ash conveying scraper (11).

3. The system for preventing dust emission from an ash unloading device as described in claim 1, characterized in that, The adsorption chamber (3) is equipped with an adsorption coke layer.

4. The system for preventing dust emission from an ash unloading device as described in claim 1, characterized in that, The dust collection hood (15) is surrounded by a curtain (21).