Aluminum foil film winding integrated equipment

Abstract

The utility model belongs to the technical field of aluminum foil film processing, particularly relates to aluminum foil film winding integrated equipment, and aims to solve the problems that the conventional aluminum foil film winding equipment lacks real-time thickness detection and tension adjustment, the specifications of aluminum foil film rolls are different, the tension is not uniform during conveying and the like. Two first supporting frames are fixedly mounted at the top of the bottom plate, and two conveying rollers are rotationally mounted between the two first supporting frames. The aluminum foil film winding integrated equipment further comprises two third supporting frames, and the two third supporting frames are both fixedly installed on the top of the bottom plate. According to the aluminum foil film winding integrated equipment, by detecting the thickness of an aluminum foil film roll in real time and reminding in time, it can be ensured that the specification of the aluminum foil film roll is uniform, and the product quality is improved; an abutting roller in the equipment balances the tension of the aluminum foil film under the action of a first spring, wrinkles or breakage is avoided, and the production efficiency is remarkably improved; the equipment is reasonable in overall design, tight in component matching and high in practicability.

Description

Technical Field

[0001] This utility model relates to the field of aluminum foil film processing technology, and in particular to an integrated aluminum foil film winding device. Background Technology

[0002] In the production and processing of aluminum foil film, winding equipment plays a crucial role. However, traditional aluminum foil film winding equipment still suffers from the following problems in use:

[0003] Traditional aluminum foil winding equipment cannot detect the thickness of the aluminum foil roll in real time during the winding process. When the aluminum foil roll reaches the predetermined thickness, it cannot promptly remind the operator, which can easily lead to the aluminum foil roll being too thick or too thin, affecting the uniformity of product specifications. In addition, traditional equipment lacks effective tension adjustment when conveying aluminum foil. The aluminum foil is prone to wrinkles or breakage due to uneven tension during conveying and winding, reducing product quality and production efficiency.

[0004] To address the aforementioned issues, this utility model document proposes an integrated aluminum foil film winding device. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing aluminum foil film winding equipment, such as the lack of real-time thickness detection and tension adjustment, which easily leads to inconsistent aluminum foil film roll specifications and uneven tension during transport. Therefore, this invention proposes an integrated aluminum foil film winding equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An integrated aluminum foil film winding device, comprising:

[0008] The base plate has two first support frames fixedly installed on its top, and two conveying rollers are rotatably installed between the two first support frames. The two conveying rollers cooperate with each other to complete the conveying of aluminum foil film.

[0009] It also includes two third support frames, both of which are fixedly installed on the top of the base plate. One of the third support frames has a rotating groove on its top, and a take-up roller is rotatably inserted through one side of the other third support frame. The other end of the take-up roller is engaged with the inner wall of the rotating groove. The take-up roller is used to complete the winding of the aluminum foil film.

[0010] It also includes a detection component, which is used to detect the thickness of the aluminum foil roll wound on the take-up roller and to issue an alarm when the predetermined thickness is reached;

[0011] It also includes an adjustment component for adjusting the tension of the aluminum foil during the conveying process.

[0012] In one possible design, the detection assembly includes a measuring rod disposed between two third support frames, the measuring rod being located below the take-up roller, the top end of the measuring rod being in close contact with the bottom of the aluminum foil roll, a limiting groove being formed on one side of each of the two third support frames, a connecting block being fixedly installed at both ends of the measuring rod, the two connecting blocks passing through the adjacent limiting groove, a sliding bracket being fixedly installed on one side of each of the two third support frames, the two connecting blocks being slidably connected to the inner wall of the corresponding sliding bracket, and a second spring being fixedly installed on the bottom inner wall of each of the two sliding brackets, the top ends of the two second springs being fixedly connected to the bottom of the adjacent connecting block, for pushing the measuring rod upward so that it continuously abuts against the bottom of the aluminum foil roll.

[0013] In one possible design, the detection assembly further includes a mounting plate disposed at one end of the take-up roller. The mounting plate is fixedly connected to the top of the base plate. Two guide rods are fixedly mounted on the top of the mounting plate. The outer walls of the two guide rods are slidably fitted with the same positioning plate. A screw is rotatably mounted on the top of the mounting plate and threadedly connected to the positioning plate. An elastic sheet is fixedly mounted on one side of the positioning plate, and a first metal contact is fixedly mounted on one side of the elastic sheet. Second metal contacts are fixedly mounted on the opposite sides of the two connecting blocks. The first metal contact cooperates with the adjacent second metal contact to transmit electrical signals. A buzzer is fixedly mounted on the top of the base plate. The buzzer is electrically connected to the first metal contact through corresponding circuit elements to emit a sound when the second metal contact contacts the first metal contact, thereby alerting people in the vicinity.

[0014] In one possible design, the adjusting assembly includes two second support frames fixedly mounted on the top of the base plate. Both second support frames are located between the take-up roller and the two conveying rollers. Each of the two second support frames has a groove inside. A common abutting roller is arranged between the two second support frames. A slider is rotatably mounted at both ends of the abutting roller. Both sliders slide in contact with the inner wall of the adjacent groove. A first spring is fixedly mounted at the bottom of each slider. The other end of each first spring is fixedly connected to the bottom inner wall of the corresponding groove.

[0015] In one possible design, a lever is fixedly mounted on one side of the measuring rod, the lever being used to facilitate movement of the measuring rod.

[0016] In one possible design, the other end of the take-up roller is slidably fitted with a connecting sleeve through a groove. The take-up roller cooperates with an external drive motor through the connecting sleeve to achieve slow rotation of the take-up roller in order to complete the stable winding of the aluminum foil film.

[0017] In this application, during use, the aluminum foil to be wound can pass between two conveying rollers, then over the abutment roller, and be wound up from below the winding roller. During winding, the abutment roller, under the action of the first springs at both ends, continuously abuts the aluminum foil upwards, effectively balancing the tension of the aluminum foil during winding and transport. Simultaneously, as winding progresses, the aluminum foil roll wound around the outer wall of the winding roller becomes increasingly thick. As the thickness of the aluminum foil roll increases, it gradually abuts against the measuring rod located below the winding roller and descends, allowing the connecting block to move the second metal contact piece within the sliding bracket. Before use, the screw should be rotated as needed to ensure that the positioning plate is at the appropriate height, which can limit the thickness requirements of the aluminum foil roll. As the second metal contact plate descends, when it moves to contact the first metal contact plate on one side of the positioning plate, the buzzer receives the electrical signal generated by the power supply and turns on. At this time, the buzzer will sound to remind the surrounding staff so that they can complete the subsequent cutting of the aluminum foil and the removal of the aluminum foil roll. This helps to ensure that the aluminum foil roll can be rolled to the appropriate size, which facilitates the standardization of the aluminum foil roll products.

[0018] Beneficial effects: In this utility model, the integrated aluminum foil film winding device has a measuring rod that can closely adhere to the bottom of the aluminum foil film roll and descend as the aluminum foil film roll thickens. It also drives the second metal contact piece to move within the sliding bracket via a connecting block. When the second metal contact piece contacts the first metal contact piece, a buzzer sounds to alert surrounding personnel, allowing operators to promptly complete the subsequent cutting and removal of the aluminum foil film roll. By incorporating a detection component, the device can detect the thickness of the aluminum foil film roll on the winding roller in real time and promptly alert the operator when the predetermined thickness is reached. This ensures that the aluminum foil film roll can be wound to the appropriate size, which is beneficial for ensuring the uniformity of the aluminum foil film roll product specifications.

[0019] In this invention, the integrated aluminum foil film winding equipment has a contact roller that continuously abuts the aluminum foil film upwards under the action of the first springs at both ends, thereby achieving a balance of the aluminum foil film tension. This design allows the aluminum foil film to remain stable during transportation, preventing wrinkles or breakage. By setting an adjustment component, the equipment can effectively adjust the tension of the aluminum foil film during transportation, avoiding the problem of wrinkles or breakage caused by uneven tension, thus improving product quality and production efficiency.

[0020] In this utility model, an integrated aluminum foil film winding device is described. The device has a reasonable overall structure design and close cooperation between its components, which can effectively complete the functions of conveying, winding, thickness detection and tension adjustment of aluminum foil film. At the same time, the operation method of the device is simple and easy to understand. Operators only need to follow simple steps to operate and maintain the device, which reduces the difficulty of operation and cost.

[0021] In this invention, the integrated aluminum foil film winding equipment can ensure uniform specifications of aluminum foil film rolls and improve product quality by detecting the thickness of the aluminum foil film roll in real time and providing timely reminders. The abutment roller in the equipment balances the tension of the aluminum foil film under the action of the first spring, avoiding wrinkles or breakage and significantly improving production efficiency. The overall design of the equipment is reasonable, and the components fit together tightly, effectively realizing the integration of aluminum foil film conveying, winding, thickness detection and tension adjustment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural schematic diagram of an integrated aluminum foil film winding device proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the adjustment component structure of an integrated aluminum foil film winding device proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the disassembled structure of the detection component of an integrated aluminum foil film winding device proposed in this utility model;

[0025] Figure 4 This is a schematic diagram of the positioning plate installation structure of an integrated aluminum foil film winding equipment proposed in this utility model;

[0026] Figure 5 This is a schematic diagram of the measuring rod installation structure of an integrated aluminum foil film winding device proposed in this utility model;

[0027] Figure 6 This is a schematic diagram of the winding roller connection drive structure of an integrated aluminum foil film winding device proposed in this utility model.

[0028] In the diagram: 1. Base plate; 2. First support frame; 3. Conveying roller; 4. Abutting roller; 5. Rewinding roller; 6. Slider; 7. Second support frame; 8. Slide groove; 9. First spring; 10. Third support frame; 11. Rotating groove; 12. Measuring rod; 13. Mounting plate; 14. Positioning plate; 15. Guide rod; 16. Screw; 17. Elastic sheet; 18. First metal contact piece; 19. Limiting groove; 20. Connecting block; 21. Paddle plate; 22. Sliding bracket; 23. Second spring; 24. Second metal contact piece; 25. Buzzer; 26. Connecting sleeve. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0030] Example 1: Refer to Figure 1-6 An integrated winding device, comprising:

[0031] Base plate 1. Two first support frames 2 are fixedly installed on the top of the base plate 1. Two conveying rollers 3 are rotatably installed between the two first support frames 2. The two conveying rollers 3 cooperate with each other to complete the conveying of aluminum foil film.

[0032] In this embodiment, two third support frames 10 are fixedly installed on the top of the base plate 1. One of the third support frames 10 has a rotating groove 11 on its top, and a take-up roller 5 is rotatably passed through one side of the other third support frame 10. The other end of the take-up roller 5 cooperates with the inner wall of the rotating groove 11, so that the take-up roller 5 can rotate stably between the two third support frames 10. The take-up roller 5 is used to complete the winding of the aluminum foil film. After being conveyed by the conveying roller 3, the aluminum foil film is wound on the take-up roller 5 to form an aluminum foil film roll.

[0033] To detect the thickness of the aluminum foil roll wound on the take-up roller 5, this embodiment also includes a detection assembly. The detection assembly includes a measuring rod 12 positioned between two third support frames 10. The measuring rod 12 is located below the take-up roller 5, with its top end pressed against the bottom of the aluminum foil roll. Each of the two third support frames 10 has a limiting groove 19 on one side, and connecting blocks 20 are fixedly installed at both ends of the measuring rod 12, with each connecting block 20 penetrating the adjacent limiting groove 19. This allows the measuring rod 12 to move up and down along the limiting groove 19 while maintaining its stability.

[0034] Furthermore, in this embodiment, a sliding bracket 22 is fixedly installed on one side of each of the two third support frames 10, and the two connecting blocks 20 are slidably connected to the inner wall of the corresponding sliding bracket 22. A second spring 23 is fixedly installed on the bottom inner wall of each of the two sliding brackets 22, and the top ends of the two second springs 23 are fixedly connected to the bottom of the adjacent connecting block 20. Thus, when the aluminum foil roll thickens, the measuring rod 12 is pushed downwards, and the second spring 23 is compressed.

[0035] Furthermore, in this embodiment, the detection assembly also includes a mounting plate 13 disposed at one end of the take-up roller 5, and the mounting plate 13 is fixedly connected to the top of the base plate 1. Two guide rods 15 are fixedly mounted on the top of the mounting plate 13, and the same positioning plate 14 is slidably sleeved on the outer wall of the two guide rods 15. A screw 16 is rotatably mounted on the top of the mounting plate 13, and the screw 16 is threadedly connected to the positioning plate 14. In this way, by rotating the screw 16, the position of the positioning plate 14 on the guide rods 15 can be adjusted.

[0036] Furthermore, in this embodiment, an elastic sheet 17 is fixedly installed on one side of the positioning plate 14, and a first metal contact 18 is fixedly installed on one side of the elastic sheet 17. Second metal contacts 24 are fixedly installed on the opposite sides of the two connecting blocks 20. The first metal contact 18 cooperates with the adjacent second metal contact 24 to transmit electrical signals. When the measuring rod 12 is pushed down to a certain height by the aluminum foil roll, the second metal contact 24 contacts the first metal contact 18, thereby triggering the circuit and transmitting electrical signals.

[0037] Furthermore, in this embodiment, a buzzer 25 is also fixedly installed on the top of the base plate 1. The buzzer 25 is electrically connected to the first metal contact 18 through corresponding circuit components. When the second metal contact 24 contacts the first metal contact 18, the buzzer 25 will emit a sound to remind people in the vicinity that the aluminum foil roll has reached the predetermined thickness and needs to be replaced or processed.

[0038] To adjust the tension of the aluminum foil film, this embodiment also includes an adjustment assembly. The adjustment assembly includes two second support frames 7 fixedly mounted on the top of the base plate 1, both second support frames 7 being located between the take-up roller 5 and the two conveying rollers 3. Each of the two second support frames 7 has a groove 8 inside, and a common abutment roller 4 is positioned between the two second support frames 7. Slider blocks 6 are rotatably mounted at both ends of the abutment roller 4, and both sliders 6 slide against the inner walls of adjacent grooves 8. First springs 9 are fixedly mounted at the bottom of each of the two sliders 6, and the other ends of the two first springs 9 are fixedly connected to the bottom inner wall of the corresponding groove 8. Thus, when the aluminum foil film passes over the abutment roller 4, the elastic force of the first springs 9 can apply a certain pressure to the aluminum foil film through the sliders 6 and the abutment roller 4, thereby adjusting the tension of the aluminum foil film.

[0039] This application can be used in the field of aluminum foil film processing technology, or in other fields applicable to this application.

[0040] Example 2: Reference Figure 3 , 5 6. Improvement based on Example 1: An integrated aluminum foil film winding equipment, which is applied to the field of aluminum foil film processing technology;

[0041] Furthermore, in this embodiment, a lever 21 is fixedly installed on one side of the measuring rod 12. The lever 21 is used to facilitate the movement of the measuring rod 12. When it is necessary to remove the aluminum foil roll, the position of the measuring rod 12 can be manually adjusted by pressing the lever 21, so as to avoid interfering with the user's operation.

[0042] Furthermore, in this embodiment, a connecting sleeve 26 is slidably fitted onto the other end of the take-up roller 5 via a groove, and the take-up roller 5 cooperates with an external drive motor through the connecting sleeve 26. In this way, the external drive motor can drive the take-up roller 5 to rotate slowly, thereby completing the stable winding of the aluminum foil film. The connecting sleeve 26 makes the connection between the take-up roller 5 and the external drive motor more flexible and stable.

[0043] The working principle and usage process of this technical solution are as follows: During use, the aluminum foil to be wound can pass between two conveying rollers 3, then pass above the abutment roller 4, and be wound up from below the winding roller 5. When the aluminum foil is wound, the abutment roller 4 can continuously abut the aluminum foil upward under the action of the first springs 9 at both ends, which can effectively balance the tension of the aluminum foil during winding and transportation. At the same time, as winding proceeds, the aluminum foil roll wound on the outer wall of the winding roller 5 will become thicker and thicker. When the thickness of the aluminum foil roll increases, it will gradually abut the measuring rod 12 located below the winding roller 5 and descend, which allows the connecting block 20 to drive the second metal contact piece 24 to move within the sliding bracket 22. Before use, the user should rotate the screw 16 as needed to ensure that the positioning plate 14 is at a suitable height, so as to limit the thickness requirements of the aluminum foil roll. As the second metal contact 24 continues to descend, when the second metal contact 24 moves to contact the first metal contact 18 on one side of the positioning plate 14, the buzzer 25 can receive the electrical signal generated by the power supply and complete the activation. At this time, the buzzer 25 will sound to remind the surrounding staff so that they can complete the subsequent cutting of aluminum foil and the removal of aluminum foil rolls. This helps to ensure that the aluminum foil rolls can be rolled to a suitable size, which facilitates the standardization of aluminum foil roll products.

[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An integrated aluminum foil film winding device, characterized in that, include: The base plate (1) has two first support frames (2) fixedly installed on its top. Two conveying rollers (3) are rotatably installed between the two first support frames (2). The two conveying rollers (3) cooperate with each other to complete the conveying of aluminum foil film. It also includes two third support frames (10), both of which are fixedly installed on the top of the base plate (1). A winding roller (5) is provided between the two third support frames (10), and the winding roller (5) is used to complete the winding of the aluminum foil film. It also includes a detection component, which includes a measuring rod (12). The two ends of the measuring rod (12) are slidably engaged with two third support frames (10), and the measuring rod (12) is in close contact with the outer wall of the aluminum foil roll. It is used to detect the thickness of the aluminum foil roll wound on the winding roller (5) and to provide an alarm reminder. It also includes an adjustment component, which includes an abutment roller (4) that is in close contact with the bottom of the aluminum foil film being conveyed, and the height of the abutment roller (4) is adjustable, for adjusting the tension of the aluminum foil film during the conveying process.

2. The integrated aluminum foil film winding equipment according to claim 1, characterized in that, The detection assembly includes a measuring rod (12) disposed between two third support frames (10). The measuring rod (12) is located below the take-up roller (5). The top end of the measuring rod (12) is close to the bottom of the aluminum foil roll. Limiting grooves (19) are provided on one side of each of the two third support frames (10). Connecting blocks (20) are fixedly installed at both ends of the measuring rod (12). The two connecting blocks (20) pass through the adjacent limiting grooves (19). Sliding brackets (22) are fixedly installed on one side of each of the two third support frames (10). The two connecting blocks (20) are slidably connected to the inner wall of the corresponding sliding brackets (22). Second springs (23) are fixedly installed on the bottom inner wall of each of the two sliding brackets (22). The top ends of the two second springs (23) are fixedly connected to the bottom of the adjacent connecting blocks (20) to push the measuring rod (12) upward so that it continuously abuts the bottom of the aluminum foil roll.

3. The integrated aluminum foil film winding equipment according to claim 2, characterized in that, The detection assembly also includes a mounting plate (13) disposed at one end of the take-up roller (5). The mounting plate (13) is fixedly connected to the top of the base plate (1). Two guide rods (15) are fixedly mounted on the top of the mounting plate (13). The outer walls of the two guide rods (15) are slidably fitted with the same positioning plate (14). A screw (16) is rotatably mounted on the top of the mounting plate (13). The screw (16) is threadedly connected to the positioning plate (14). An elastic sheet (17) is fixedly mounted on one side of the positioning plate (14). A first metal contact piece (18) is fixedly installed, and a second metal contact piece (24) is fixedly installed on each of the two connecting blocks (20) on the side away from each other. The first metal contact piece (18) cooperates with the adjacent second metal contact piece (24) to realize the transmission of electrical signals. A buzzer (25) is fixedly installed on the top of the base plate (1). The buzzer (25) is electrically cooperated with the first metal contact piece (18) through corresponding circuit elements to emit a sound when the second metal contact piece (24) contacts the first metal contact piece (18) to remind people around.

4. The integrated aluminum foil film winding equipment according to claim 1, characterized in that, The adjustment assembly includes two second support frames (7) fixedly installed on the top of the base plate (1). The two second support frames (7) are located between the take-up roller (5) and the two conveying rollers (3). The interior of the two second support frames (7) is provided with a sliding groove (8). The abutting roller (4) is arranged between the two second support frames (7). The two ends of the abutting roller (4) are rotatably mounted with sliders (6). The two sliders (6) slide in cooperation with the inner wall of the adjacent sliding groove (8). The bottom of the two sliders (6) is fixedly installed with a first spring (9). The other end of the two first springs (9) is fixedly connected to the bottom inner wall of the corresponding sliding groove (8).

5. The integrated aluminum foil film winding equipment according to claim 2, characterized in that, A lever (21) is fixedly installed on one side of the measuring rod (12), and the lever (21) is used to facilitate the movement of the measuring rod (12).

6. The integrated aluminum foil film winding equipment according to claim 1, characterized in that, One of the third support frames (10) has a rotating groove (11) on its top. One end of the take-up roller (5) is engaged with the inner wall of the rotating groove (11). The other end of the take-up roller (5) rotates through another third support frame (10). The other end of the take-up roller (5) is slidably fitted with a connecting sleeve (26) through a groove. The take-up roller (5) is engaged with an external drive motor through the connecting sleeve (26) to realize the slow rotation of the take-up roller (5) in order to complete the stable winding of the aluminum foil film.

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