Efficient gas washing tower

By designing the washing and dispersing components and the filtration components of the high-efficiency gas scrubbing tower, the problem of easy clogging of the hood and the tray was solved, achieving high-efficiency washing and filtration and ensuring stable system operation.

CN223866585UActive Publication Date: 2026-02-03TANGSHAN TIANSHUN COAL COKE CHEM CO LTD
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Patent Information

Application Number
CN202520396076.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-03
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

In existing gas scrubbing equipment, the hood tray is prone to generating a large amount of dust due to the condensation of high-temperature ash water, which can lead to blockage or jamming and affect the stable operation of the system.

Method used

A high-efficiency gas scrubbing tower was designed, which uses a scrubbing dispersion component and a filtration component. The diffusion and rotation of the scrubbing water are achieved through a structure such as a central pipe, a dispersion hood, and a tower tray. The tower tray is rotated by a drive motor, and with the help of an adsorption layer and filter holes, high-efficiency scrubbing and filtration are achieved.

Benefits of technology

It effectively avoids tray clogging, improves washing effect, ensures stable system operation, and achieves effective treatment of grey water through the combination of adsorption layer and filter pores, reducing the risk of clogging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of washing towers, and provides an efficient gas washing tower which comprises a main tower body and a gas inlet auxiliary tower body, the gas inlet auxiliary tower body is arranged at the bottom of the main tower body, a supporting frame is fixed on the outer wall of the main tower body, a gas inlet is formed in the outer wall of the gas inlet auxiliary tower body, and a circulating pump is arranged in the main tower body. The washing and dispersing assembly is arranged between the circulating pump and the main tower body, the filtering assembly is arranged at the inlet end of the circulating pump and in the air inlet auxiliary tower body, the washing and dispersing assembly comprises an inner shell, the inner shell is fixed in the main tower body, the circulating pump is fixed in the inner shell, a central pipe is arranged at the top of the inner shell, and the water outlet end of the circulating pump is communicated with the central pipe; a dispersing cover is arranged at the upper end of the central pipe. According to the technical scheme, the problems that in the prior art, if a bubble-covered tray is used, washing high-temperature grey water and synthesis gas are condensed to generate a large amount of dust, so that the bubble-covered tray is easily blocked or stuck, the synthesis gas carries water seriously, and the stable operation of a system is influenced are solved.
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Description

Technical Field

[0001] This utility model relates to the field of scrubbing tower technology, specifically to a high-efficiency gas scrubbing tower. Background Technology

[0002] In coal gasification technology, raw coal and oxygen react to produce syngas through a gasification reaction. Syngas contains a large amount of dust particles, which need to be gradually removed by washing equipment. Then, the syngas with lower dust content is transported to the next stage for processing and application. If the syngas washing and dust removal effect is poor, a large amount of ash particles will enter the washing tower with the syngas. If a hooded tray is used, the high-temperature ash water from the washing and the condensation of the syngas will generate a large amount of dust, which makes the hooded tray prone to blockage or jamming, resulting in serious water carryover in the syngas and affecting the stable operation of the system.

[0003] Therefore, improvements should be made to address the aforementioned issues. Utility Model Content

[0004] This invention proposes a high-efficiency gas scrubbing tower, which solves the problem in related technologies where, if a hooded tray is used, the high-temperature ash water from the scrubbing process condenses with the syngas, generating a large amount of dust, which easily causes the hooded tray to become clogged or jammed, resulting in severe water carryover in the syngas and affecting the stable operation of the system.

[0005] The technical solution of this utility model is as follows: including...

[0006] The main tower body and the air intake auxiliary tower body are located at the bottom of the main tower body;

[0007] Several support frames are fixed to the outer wall of the main tower body;

[0008] The air inlet is located on the outer wall of the air intake sub-tower.

[0009] A circulating pump and a washing and dispersing assembly are provided, wherein the circulating pump is disposed within the main tower body and the washing and dispersing assembly is disposed between the circulating pump and the main tower body;

[0010] A filter assembly is disposed in the inlet of the circulating pump and in the intake auxiliary tower body;

[0011] The washing and dispersing assembly includes an inner shell, which is fixed inside the main tower. The circulating pump is fixed inside the inner shell. A central pipe is provided at the top of the inner shell. The water outlet of the circulating pump is connected to the central pipe. A dispersing hood is provided at the upper end of the central pipe.

[0012] As a further technical solution, a top cover is fixed to the top of the main tower body, a protrusion is provided on the inner surface of the top cover, a rotating sleeve is rotatably connected to the outer surface of the central tube, and several tower trays are fixedly connected to the outer surface of the rotating sleeve.

[0013] As a further technical solution, a baffle is provided around the outer surface of the tower tray, a number of extension rods are fixed on the outer surface of the rotating sleeve, an external gear is fixedly connected to the outer end of the extension rod, and an outer cover is provided on the outer surface of the main tower body.

[0014] As a further technical solution, a drive motor is provided on the bottom surface of the outer cover, and a drive gear is provided at the output end of the drive motor, which meshes with the external gear.

[0015] As a further technical solution, the filter assembly includes an isolation cylinder, which is fixed to the bottom of the intake sub-tower body. An adsorption layer is provided at the bottom of the intake sub-tower body, and the adsorption layer is attached to the outer wall of the isolation cylinder.

[0016] As a further technical solution, the inlet end of the circulating pump is provided with an extension pipe, the surface of the extension pipe is provided with a sleeve, a central cover is fitted and connected to the outside of the extension pipe, the central cover is inserted and connected to the sleeve, and the bottom surface of the central cover is provided with filter holes.

[0017] As a further technical solution, the top cover has an arc-shaped transition structure in its cross-section, and the convex layer has a spiral structure.

[0018] As a further technical solution, the bottom of the baffle is bent inward, and the opening diameter at the bottom of the baffle is smaller than the diameter of the tray.

[0019] As a further technical solution, the dispersion cover has an overall spherical structure.

[0020] The working principle and beneficial effects of this utility model are as follows:

[0021] 1. This utility model is equipped with a washing and dispersing component. Through the interaction of structures such as the central tube, dispersing cover, top cover, convex layer, tray, baffle, outer cover and drive motor, the washing water can be sprayed upward and then diffused and fall down. In conjunction with the rotating tray, the washing treatment effect can be improved.

[0022] 2. This utility model is equipped with a filter assembly. Through the interaction of structures such as the adsorption layer, extension tube, sleeve, central cover and filter holes, it can adsorb and treat washing water containing coal ash, which can avoid blockage during circulation and has a very good adsorption treatment effect. Attached Figure Description

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is an isometric drawing of the present invention;

[0026] Figure 3 This is an isometric sectional view of the present invention;

[0027] Figure 4 This is an isometric view of the present invention from another perspective;

[0028] Figure 5 Appendix to this utility model Figure 3 Enlarged view of part A in the middle;

[0029] Figure 6 Appendix to this utility model Figure 3 Enlarged view of part B in the middle section;

[0030] In the diagram: 1. Main tower body; 2. Inlet auxiliary tower body; 3. Support frame; 4. Inlet; 5. Circulation pump; 6. Washing and dispersing assembly; 6-1. Inner shell; 6-2. Central tube; 6-3. Dispersion hood; 6-4. Top cover; 6-5. Convex layer; 6-6. Rotating sleeve; 6-7. Tower tray; 6-8. Baffle; 6-9. Extension rod; 6-10. External gear; 6-11. Outer cover; 6-12. Drive motor; 6-13. Drive gear; 7. Filter assembly; 7-1. Isolation cylinder; 7-2. Adsorption layer; 7-3. Extension tube; 7-4. Sleeve; 7-5. Concentration hood; 7-6. Filter hole. Detailed Implementation

[0031] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0032] like Figures 1-6 As shown, this embodiment proposes a high-efficiency gas scrubbing tower, including...

[0033] The main tower body 1 and the secondary air intake tower body 2 are located at the bottom of the main tower body 1;

[0034] Several support frames 3 are fixed to the outer wall of the main tower body 1;

[0035] Air inlet 4 is located on the outer wall of the air intake sub-tower body 2;

[0036] The circulating pump 5 and the washing and dispersing assembly 6 are provided. The circulating pump 5 is located inside the main tower body 1, and the washing and dispersing assembly 6 is located between the circulating pump 5 and the main tower body 1.

[0037] Filter assembly 7 is installed at the inlet of circulating pump 5 and in the intake auxiliary tower 2;

[0038] The washing and dispersing assembly 6 includes an inner shell 6-1, which is fixed inside the main tower body 1. A circulating pump 5 is fixed inside the inner shell 6-1. A central pipe 6-2 is provided at the top of the inner shell 6-1. The outlet end of the circulating pump 5 is connected to the central pipe 6-2. A dispersing cover 6-3 is provided at the upper end of the central pipe 6-2. A top cover 6-4 is fixed at the top inside the main tower body 1. A protrusion 6-5 is provided on the inner surface of the top cover 6-4. A rotating sleeve 6-6 is rotatably connected to the outer surface of the central pipe 6-2. Several trays 6-7 are fixedly connected to the surface. A baffle 6-8 is provided around the outer surface of the trays 6-7. Several extension rods 6-9 are fixed to the outer surface of the rotating sleeve 6-6. An external gear 6-10 is fixedly connected to the outer end of the extension rods 6-9. An outer cover 6-11 is provided on the outer surface of the main tower body 1. A drive motor 6-12 is provided on the bottom surface of the outer cover 6-11. A drive gear 6-13 is provided at the output end of the drive motor 6-12. The drive gear 6-13 meshes with the external gear 6-10.

[0039] In this embodiment, to achieve a recyclable washing and dispersing effect, a washing and dispersing component 6 is designed. An inner shell 6-1 is fixed inside the main tower body 1, and a circulation pump 5 is installed in the inner shell 6-1. A central pipe 6-2 connected to the output end of the circulation pump 5 is provided on the top of the inner shell 6-1. A dispersing cover 6-3 is provided on the upper end of the central pipe 6-2 for concentrated upward spraying. A top cover 6-4 is provided on the top of the main tower body 1, and a protrusion 6-5 is provided on the surface to disperse the sprayed washing water and make it fall, improving the coverage effect. A rotating sleeve is provided on the central pipe 6-2. A rotating sleeve 6-6 is connected to the main tower body 1. Multiple trays 6-7 and baffles 6-8 are fixed to the outside of the rotating sleeve 6-6 to disperse the washing water and promote the effect. Multiple extension rods 6-9 are also fixed to the main tower body 1. External gears 6-10 are provided at the outer ends of the extension rods 6-9. An outer cover 6-11 is provided on the outer wall of the main tower body 1. A drive motor 6-12 is provided at the bottom of the outer cover 6-11 and a drive gear 6-13 is provided at the output end. The drive gear 6-13 meshes with the external gear 6-10 and the rotation of the trays 6-7 can be controlled by the drive motor 6-12.

[0040] Furthermore, the filter assembly 7 includes an isolation cylinder 7-1, which is fixed to the bottom of the air intake sub-tower 2. An adsorption layer 7-2 is provided at the bottom of the air intake sub-tower 2 and is attached to the outer wall of the isolation cylinder 7-1. An extension pipe 7-3 is provided at the water inlet end of the circulation pump 5. A sleeve 7-4 is provided on the surface of the extension pipe 7-3. A central cover 7-5 is fitted and connected to the outside of the extension pipe 7-3. The central cover 7-5 is inserted and connected to the sleeve 7-4. A filter hole 7-6 is opened on the bottom surface of the central cover 7-5.

[0041] In this embodiment, a filter assembly 7 is designed to achieve the effect of filtering washing ash water. An isolation cylinder 7-1 is set at the bottom inside the air inlet sub-tower 2, and an adsorption layer 7-2 is filled on the outside to adsorb washing ash water. An extension pipe 7-3 and a sleeve 7-4 are set at the water inlet end of the circulation pump 5. A central cover 7-5 is fitted at the lower end of the extension pipe 7-3 and has filter holes 7-6 at the bottom to filter the washing water pumped by the circulation pump 5 and avoid clogging. The central cover 7-5 is inserted into the sleeve 7-4 and can be separated and pulled out.

[0042] Furthermore, the top cover 6-4 has an arc-shaped transition structure in cross-section, and the convex layer 6-5 has a spiral structure.

[0043] In this embodiment, the spiral protrusions enable the protrusions 6-5 to disperse the washing water in a wave-like pattern.

[0044] Furthermore, the bottom of the baffle 6-8 is bent inward, and the opening diameter at the bottom of the baffle 6-8 is smaller than the diameter of the tray 6-7.

[0045] In this embodiment, by bending the bottom inward, the washing water can be concentrated and flow into the tray 6-7 of the next layer.

[0046] Furthermore, the dispersion hood 6-3 has an overall spherical structure.

[0047] In this embodiment, the spherical structure combined with the opening allows the washing water to be sprayed fully onto the top cover 6-4, improving the diffusion washing effect.

[0048] When coal gas needs to be processed, the mixed gas enters at the inlet 4 and flows upward. Washing water is stored in the main tower body 1 in advance. The circulating pump 5 draws the washing water and sprays it through the dispersion hood 6-3 to the top hood 6-4. After diffusion, it falls down, covering the coal gas and absorbing ash. It then falls down and absorbs coal ash through the adsorption layer 7-2. After being filtered through the filter holes 7-6, it is continuously circulated by suction. The washing water falls on the surface of the tower tray 6-7 and the drive motor 6-12 is started. The drive gear 6-13 and the external gear 6-10 work together to control the rotation of multiple tower trays 6-7, keeping them in a rotating state, reducing ash accumulation, and discharging waste at the bottom. The intake auxiliary tower body 2 can be disassembled to replace the adsorption layer 7-2 and clean the filter holes 7-6 on the bottom surface of the concentration hood 7-5.

[0049] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-efficiency gas scrubbing tower, characterized in that, include The main tower body (1) and the intake auxiliary tower body (2) are provided at the bottom of the main tower body (1); Several support frames (3) are fixed to the outer wall of the main tower body (1); Air inlet (4), the air inlet (4) is opened on the outer wall of the air intake sub-tower body (2); A circulating pump (5) and a washing and dispersing assembly (6) are provided, wherein the circulating pump (5) is disposed inside the main tower body (1) and the washing and dispersing assembly (6) is disposed between the circulating pump (5) and the main tower body (1); A filter assembly (7) is disposed in the inlet of the circulating pump (5) and in the intake sub-tower body (2); The washing and dispersing assembly (6) includes an inner shell (6-1), which is fixed inside the main tower body (1). The circulating pump (5) is fixed inside the inner shell (6-1). A central pipe (6-2) is provided at the top of the inner shell (6-1). The outlet end of the circulating pump (5) is connected to the central pipe (6-2). A dispersing cover (6-3) is provided at the upper end of the central pipe (6-2).

2. The high-efficiency gas scrubbing tower according to claim 1, characterized in that, The main tower body (1) is fixed with a top cover (6-4) at the top. The inner surface of the top cover (6-4) is provided with a protrusion (6-5). The outer surface of the central tube (6-2) is rotatably connected with a rotating sleeve (6-6). The outer surface of the rotating sleeve (6-6) is fixedly connected with several tower trays (6-7).

3. The high-efficiency gas scrubbing tower according to claim 2, characterized in that, A baffle (6-8) is provided around the outer surface of the tray (6-7), and several extension rods (6-9) are fixed on the outer surface of the rotating sleeve (6-6). An external gear (6-10) is fixedly connected to the outer end of the extension rod (6-9), and an outer cover (6-11) is provided on the outer surface of the main tower body (1).

4. The high-efficiency gas scrubbing tower according to claim 3, characterized in that, The bottom surface of the outer cover (6-11) is provided with a drive motor (6-12), and the output end of the drive motor (6-12) is provided with a drive gear (6-13), which meshes with the external gear (6-10).

5. A high-efficiency gas scrubbing tower according to claim 1, characterized in that, The filter assembly (7) includes an isolation cylinder (7-1), which is fixed to the bottom of the air intake sub-tower body (2). An adsorption layer (7-2) is provided at the bottom of the air intake sub-tower body (2), and the adsorption layer (7-2) is attached to the outer wall of the isolation cylinder (7-1).

6. A high-efficiency gas scrubbing tower according to claim 5, characterized in that, The circulation pump (5) is provided with an extension pipe (7-3) at the water inlet end. A sleeve (7-4) is provided on the surface of the extension pipe (7-3). A central cover (7-5) is fitted and connected to the outside of the extension pipe (7-3). The central cover (7-5) is inserted and connected to the sleeve (7-4). A filter hole (7-6) is opened on the bottom surface of the central cover (7-5).

7. A high-efficiency gas scrubbing tower according to claim 2, characterized in that, The top cover (6-4) has an arc-shaped transition structure in cross-section, and the protrusion (6-5) has a spiral structure.

8. A high-efficiency gas scrubbing tower according to claim 3, characterized in that, The bottom of the baffle (6-8) bends inward, and the diameter of the bottom opening of the baffle (6-8) is smaller than the diameter of the tray (6-7).

9. A high-efficiency gas scrubbing tower according to claim 1, characterized in that, The dispersion cover (6-3) has an overall spherical structure.