Production device for reducing antinutritional factors of oil sunflower meal

By using a stirring assembly, an infrared processor, and a temperature control tube in the sunflower meal fermentation process device, the problems of long fermentation time and high phytic acid content in sunflower meal were solved, achieving rapid extraction and significant reduction of phytic acid.

CN223866630UActive Publication Date: 2026-02-03STANDARD FOODS (CHINA) CO LTD
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Patent Information

Application Number
CN202520546623.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-03
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing technologies are not conducive to shortening the extraction time of sunflower meal fermentation equipment, nor are they conducive to significantly reducing the content of phytic acid and chlorogenic acid in fermented sunflower meal feed.

Method used

The mixture is stirred using a stirring assembly and stirring rod, combined with an infrared processor and ethanol extraction of chlorogenic acid, and then dried at high temperature using a temperature control tube to remove moisture and reduce phytic acid content.

Benefits of technology

The extraction time of the sunflower meal fermentation process was shortened, the removal efficiency of chlorogenic acid was improved, and the phytic acid content in fermented sunflower meal feed was significantly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device capable of reducing antinutritional factors of oil sunflower meal, which comprises a mixing chamber and a stirring rod arranged on the left side of a first motor, a feed port is arranged on the upper side of the mixing chamber, and a top cover is arranged on the lower side of the mixing chamber. And a driving roller is arranged on the upper side of the second motor. According to the sunflower meal fermentation process device capable of reducing the antinutritional factors, the stirring assembly, the stirring rod and the cross rod are additionally arranged to stir substances in the operation tank, and after an infrared processor is started and ethyl alcohol is added, the infrared processor assists the ethyl alcohol to extract chlorogenic acid through infrared heating; infrared heating can enable chlorogenic acid in a sunflower meal cell matrix to be released more quickly, the sunflower meal fermentation process device can shorten the extraction time conveniently, the removal efficiency of chlorogenic acid is improved, and meanwhile, a temperature control pipe and an operation tank are additionally arranged, so that the sunflower meal fermentation process device can remarkably reduce the phytic acid content of fermented sunflower meal feed conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of sunflower meal fermentation technology, specifically to a production device for reducing anti-nutritional factors in sunflower meal. Background Technology

[0002] Oilseed meal is a byproduct of sunflower seed oil extraction. Due to its high protein content, it can be used as animal feed. However, because it contains anti-nutritional factors, it has a negative impact on animal digestion and absorption. Therefore, it is necessary to degrade the anti-nutritional factors phytic acid and chlorogenic acid in sunflower meal. Thus, it is very important to design a fermentation process device for sunflower meal to reduce anti-nutritional factors.

[0003] However, the existing technical solutions have the following drawbacks: they are not conducive to shortening the extraction time of the sunflower meal fermentation process device, and at the same time, they are not conducive to significantly reducing the phytic acid and chlorogenic acid content of fermented sunflower meal feed. Therefore, this utility model provides a production device for reducing anti-nutritional factors in sunflower meal to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a production device for reducing anti-nutritional factors in sunflower meal, thereby solving the problems mentioned in the background art, which make it inconvenient for the sunflower meal fermentation process to shorten the extraction time and also inconvenient for the sunflower meal fermentation process to significantly reduce the phytic acid content of fermented sunflower meal feed.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a production device for reducing anti-nutritional factors in sunflower meal, comprising a mixing chamber, an inlet provided on the upper side of the mixing chamber, a first motor installed on the right side of the mixing chamber, a stirring rod provided on the left side of the first motor, a discharge valve installed inside the mixing chamber, a top cover provided on the lower side of the mixing chamber, and a connecting bolt connected to the inner side of the top cover;

[0006] A stirring assembly is provided in the middle of a top cover. The stirring assembly includes a connecting rod provided in the middle of the top cover. A vertical rod is provided on the lower side of the connecting rod, and a horizontal rod is installed on the outer side of the vertical rod. A protective cover is provided on the outer side of the connecting bolt, and a second motor is installed inside the protective cover. A drive roller is provided on the upper side of the second motor, and a limit block is installed on the upper side of the drive roller.

[0007] The operating tank is located on the upper side of the limiting block. A protective block is provided on the inner side of the protective cover, and a temperature control tube is installed on the inner side of the protective block. A handle is provided on the outer side of the protective block.

[0008] Preferably, the top cover and the protective cover are engaged and connected, and the connecting bolts are threadedly connected to the top cover, and the connecting bolts are arranged symmetrically about the center line of the top cover.

[0009] Preferably, the connecting rod is set at an equal angle with respect to the center of the vertical rod, and the connecting rod has an inclined structure.

[0010] Preferably, the horizontal bars are arranged at equal intervals on the upper side of the vertical bars.

[0011] Preferably, the protective cover is slidably connected to the operating tank, and the diameter of the operating tank is smaller than the diameter of the protective cover.

[0012] Preferably, the drive roller is engaged with the limiting block, and the upper side of the drive roller has a cubic structure.

[0013] Preferably, the temperature control tube has a wavy structure, and the temperature control tube and the protective block are engaged and connected.

[0014] Preferably, the protective blocks are arranged symmetrically about the center line of the protective cover, and the protective blocks are slidably connected to the protective cover.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This production device for reducing anti-nutritional factors in sunflower meal, by adding a stirring assembly and stirring rod, stirs the substances inside the operating tank. After turning on the infrared processor and adding ethanol, the infrared processor uses infrared heating to assist ethanol extraction of chlorogenic acid. Infrared heating can make the chlorogenic acid in the cell matrix of sunflower meal release more quickly, which facilitates the shortening of the extraction time in the sunflower meal fermentation process and improves the removal efficiency of chlorogenic acid. At the same time, the addition of a temperature control tube and operating tank facilitates the significant reduction of phytic acid content in fermented sunflower meal feed in the sunflower meal fermentation process. The specific operation is as follows:

[0016] 1. Equipped with a top cover and connecting bolts, the top cover is engaged with the upper side of the protective cover by placing the operating tank inside the protective cover, and the connecting bolts are tightened, so that the top cover and the protective cover are connected by the connecting bolts, which facilitates the rapid assembly of the sunflower meal fermentation process device for reducing anti-nutritional factors.

[0017] 2. Equipped with a stirring assembly and stirring rod, the second motor drives the limit block on the lower side of the operating tank through the drive roller, causing the operating tank to rotate inside the protective cover. The crossbar stirs the material inside the operating tank. After the infrared processor is turned on and ethanol is added, the infrared processor uses infrared heating to assist ethanol extraction of chlorogenic acid. Infrared heating can make chlorogenic acid in the sunflower meal cell matrix released more quickly, which facilitates the shortening of the extraction time in the sunflower meal fermentation process and improves the removal efficiency of chlorogenic acid.

[0018] 3. Equipped with a temperature control tube and an operating tank, the temperature control tube is opened by controlling an external control device, so that the temperature control tube can heat up and open the exhaust valve inside the exhaust pipe, so that the temperature control tube can dry the inside of the operating tank at high temperature to remove moisture and ethanol. The resulting fermented sunflower meal feed has a significantly reduced phytic acid content, which is convenient for the sunflower meal fermentation process device to significantly reduce the phytic acid content of fermented sunflower meal feed. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a schematic diagram of the overall structure of the connection between the connecting rod and the vertical rod of this utility model;

[0021] Figure 3 This is a schematic diagram of the overall structure of the connection between the drive roller and the limiting block of this utility model;

[0022] Figure 4 This is a schematic diagram of the overall structure of the protective block and the temperature control pipe of this utility model;

[0023] Figure 5 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0024] In the diagram: 1. Mixing chamber; 2. Feed inlet; 3. First motor; 4. Stirring rod; 5. Discharge valve; 6. Top cover; 7. Connecting bolt; 8. Stirring assembly; 801. Connecting rod; 802. Vertical rod; 803. Horizontal rod; 9. Protective cover; 10. Second motor; 11. Drive roller; 12. Limiting block; 13. Operating tank; 14. Protective block; 15. Temperature control tube; 16. Handle; 17. Infrared processor; 18. Exhaust pipe; 19. Exhaust valve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5This utility model provides a technical solution: a production device for reducing anti-nutritional factors in sunflower meal, including a mixing chamber 1, a feed inlet 2 on the upper side of the mixing chamber 1, and a first motor 3 installed on the right side of the mixing chamber 1. The device is characterized in that it also includes a stirring rod 4 on the left side of the first motor 3, a discharge valve 5 installed inside the mixing chamber 1, a top cover 6 on the lower side of the mixing chamber 1, and a connecting bolt 7 connected to the inner side of the top cover 6.

[0027] The mixing assembly 8 is located in the middle of the top cover 6. The mixing assembly 8 includes a connecting rod 801 located in the middle of the top cover 6, a vertical rod 802 located on the lower side of the connecting rod 801, a horizontal rod 803 installed on the outer side of the vertical rod 802, a protective cover 9 located on the outer side of the connecting bolt 7, a second motor 10 installed inside the protective cover 9, a drive roller 11 located on the upper side of the second motor 10, and a limit block 12 installed on the upper side of the drive roller 11.

[0028] The operating tank 13 is located on the upper side of the limiting block 12. The inner side of the protective cover 9 is provided with a protective block 14, and the inner side of the protective block 14 is equipped with a temperature control pipe 15. The outer side of the protective block 14 is provided with a handle 16. Together, they constitute a sunflower meal fermentation process device for reducing anti-nutritional factors.

[0029] like Figure 1 and Figure 5 As shown, the top cover 6 and the protective cover 9 are engaged and connected, and the connecting bolt 7 is threadedly connected to the top cover 6. The connecting bolt 7 is symmetrically arranged about the center line of the top cover 6. The operating tank 13 is placed inside the protective cover 9, the top cover 6 is engaged with the upper side of the protective cover 9, and the connecting bolt 7 is tightened so that the top cover 6 and the protective cover 9 are connected through the connecting bolt 7, which facilitates the rapid assembly of the sunflower meal fermentation process device for reducing anti-nutritional factors.

[0030] like Figure 1 , Figure 2 and Figure 3As shown, the connecting rod 801 is set at an equal angle to the center of the vertical rod 802, and the connecting rod 801 has an inclined structure. The horizontal rod 803 is set at equal intervals on the upper side of the vertical rod 802. The protective cover 9 is slidably connected to the operating tank 13, and the diameter of the operating tank 13 is smaller than the diameter of the protective cover 9. The drive roller 11 is engaged with the limiting block 12, and the upper side of the drive roller 11 has a cubic structure. The raw materials, phytase, and water are added from the feed inlet 2. The amount of water added is calculated according to the water content requirement. The phytase is dissolved in sterile water and then added, so that the raw materials, phytase, and water enter the interior of the mixing chamber 1. The first motor 3 is turned on, and the first motor 3 drives the stirring rod 4 to stir the raw materials, phytase, and water entering the mixing chamber 1. Water is mixed, and phytase can treat sunflower meal to degrade phytic acid. After mixing, the discharge valve 5 is opened, allowing the mixed material to be transferred to the inside of the operating tank 13 for enzymatic hydrolysis. The second motor 10 is turned on, and the second motor 10 drives the limiting block 12 on the lower side of the operating tank 13 through the drive roller 11, causing the operating tank 13 to rotate inside the protective cover 9. The crossbar 803 stirs the material inside the operating tank 13. After the infrared processor 17 is turned on and ethanol is added, the infrared processor 17 uses infrared heating to assist ethanol extraction of chlorogenic acid. Infrared heating can make the chlorogenic acid in the cell matrix of sunflower meal released more quickly, which facilitates the shortening of the extraction time in the sunflower meal fermentation process device and improves the removal efficiency of chlorogenic acid.

[0031] like Figure 1 and Figure 4 As shown, the temperature control tube 15 has a wavy structure and is engaged with the protective block 14. The protective block 14 is symmetrically arranged about the center line of the protective cover 9 and is slidably connected to the protective cover 9. After extraction, hold the handle 16 and align the protective block 14 on the left side of the handle 16 with the grooves on the left and right sides of the protective cover 9, so that the protective block 14 slides to the inside of the protective cover 9. The temperature control tube 15 is opened by controlling the external control device, so that the temperature control tube 15 is heated. The exhaust valve 19 inside the exhaust pipe 18 is opened, so that the temperature control tube 15 dries the inside of the operating tank 13 at high temperature to remove moisture and ethanol. The phytic acid content of the fermented sunflower meal feed is significantly reduced, which is convenient for the sunflower meal fermentation process device to significantly reduce the phytic acid content of the fermented sunflower meal feed. This is the usage method of the sunflower meal fermentation process device for reducing anti-nutritional factors.

[0032] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A production apparatus for reducing anti-nutritional factors in sunflower meal, comprising a mixing chamber (1), wherein a feed inlet (2) is provided on the upper side of the mixing chamber (1), and a first motor (3) is installed on the right side of the mixing chamber (1), characterized in that: It also includes a stirring rod (4) located on the left side of the first motor (3), and a discharge valve (5) installed inside the mixing chamber (1). A top cover (6) is provided on the lower side of the mixing chamber (1), and a connecting bolt (7) is connected to the inner side of the top cover (6). A stirring assembly (8) is disposed in the middle of a top cover (6), and the stirring assembly (8) includes a connecting rod (801) disposed in the middle of the top cover (6). A vertical rod (802) is disposed on the lower side of the connecting rod (801), and a horizontal rod (803) is installed on the outer side of the vertical rod (802). A protective cover (9) is disposed on the outer side of the connecting bolt (7), and a second motor (10) is installed inside the protective cover (9). A drive roller (11) is disposed on the upper side of the second motor (10), and a limit block (12) is installed on the upper side of the drive roller (11). The operating tank (13) is located on the upper side of the limiting block (12). The inner side of the protective cover (9) is provided with a protective block (14), and the inner side of the protective block (14) is equipped with a temperature control tube (15), and the outer side of the protective block (14) is provided with a handle (16).

2. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The top cover (6) and the protective cover (9) are engaged and connected, and the connecting bolt (7) is threadedly connected to the top cover (6), and the connecting bolt (7) is symmetrically arranged about the center line of the top cover (6).

3. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The connecting rod (801) is set at an equal angle with respect to the center of the vertical rod (802), and the connecting rod (801) has an inclined structure.

4. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The horizontal bars (803) are arranged at equal intervals on the upper side of the vertical bars (802).

5. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The protective cover (9) is slidably connected to the operating tank (13), and the diameter of the operating tank (13) is smaller than the diameter of the protective cover (9).

6. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The drive roller (11) is engaged with the limiting block (12), and the upper side of the drive roller (11) is a cube-shaped structure.

7. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 1, characterized in that: The temperature control tube (15) has a wavy structure, and the temperature control tube (15) and the protective block (14) are connected to each other by a snap-fit.

8. The production apparatus for reducing anti-nutritional factors in sunflower meal according to claim 7, characterized in that: The protective block (14) is arranged symmetrically about the center line of the protective cover (9), and the protective block (14) and the protective cover (9) are slidably connected.