Equipment for automatically quenching starting gear ring

Abstract

The utility model relates to automatic quenching equipment for a starting gear ring, which comprises a feeding bin, a five-axis manipulator, a quenching machine and a discharging bin, the feeding bin and the discharging bin are arranged side by side, the five-axis manipulator is arranged between the feeding bin and the quenching machine, the five-axis manipulator comprises a machine body stand column and a lifting shaft, and the lifting shaft is arranged on the machine body stand column. One side of the lifting shaft is in sliding connection with the machine body stand column, the other side of the lifting shaft is connected with one end of a first joint shaft through a speed reducer, the other end of the first joint shaft is connected with one end of a second joint shaft through a speed reducer, and the other end of the second joint shaft is connected with one end of a third joint shaft through a speed reducer. The other end of the third joint shaft is connected with an overturning shaft through a speed reducer, and the overturning shaft is fixedly connected with a pneumatic clamping jaw through a bolt. According to the utility model, not only is the labor intensity reduced, but also the manual operation time of operators is reduced, and the output number of gear rings is increased.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a device for automatic quenching of starting gear rings. Background Technology

[0002] In the gear ring production workshop, the quenching operation of gear rings is currently carried out manually, loading and unloading them one by one. This method requires a full-time worker for each machine. The operator manually picks up the gear ring, places it on the quenching machine, starts the machine, and after quenching, removes the gear ring and places another gear ring to be quenched, repeating the process. Because this method relies too heavily on manpower, it easily depletes the operator's physical strength, leading to decreased work efficiency or errors in the process. Utility Model Content

[0003] In view of the above problems, the present invention provides an automatic quenching equipment for starting gear rings, which not only reduces labor intensity, but also reduces the manual operation time of operators and increases the output of gear rings.

[0004] To achieve the above and other related objectives, the technical solution provided by this utility model is as follows:

[0005] An automatic quenching device for starting gear rings includes a feeding bin, a five-axis robot, a quenching machine, and a discharging bin. The feeding bin and the discharging bin are arranged side by side. The five-axis robot is located between the feeding bin and the quenching machine. The five-axis robot includes a body column and a lifting shaft. One side of the lifting shaft is slidably connected to the body column. The other side of the lifting shaft is connected to one end of a joint axis 1 via a reducer. The other end of the joint axis 1 is connected to one end of a joint axis 2 via a reducer. The other end of the joint axis 2 is connected to one end of a joint axis 3 via a reducer. The other end of the joint axis 3 is connected to a tilting shaft via a reducer. The tilting shaft is fixedly connected to a pneumatic gripper by bolts.

[0006] Preferably, the feeding hopper includes a feeding hopper base and a feeding hopper column. The feeding hopper column is provided on the feeding hopper base. A second lifting mechanism is slidably connected to one side of the feeding hopper column. The second lifting mechanism is provided with a first positioning device. A transfer mechanism is provided on the top of the feeding hopper column.

[0007] Preferably, the transfer mechanism includes a fixed base and a translation mechanism, wherein the fixed base is fixedly connected to the column of the feeding hopper, and the fixed base is provided with the translation mechanism.

[0008] Preferably, the translation mechanism includes a slide rail base and a slider bracket, the slide rail base and the slider bracket are slidably connected, the slide rail base is fixedly connected to the fixed base, and the slider bracket is connected to the clamping and releasing mechanism.

[0009] Preferably, the feeding hopper includes a feeding hopper base and a feeding hopper column, with the feeding hopper base having the feeding hopper column.

[0010] Preferably, a first lifting mechanism is slidably connected to one side of the feed bin column, and a second positioning device is provided on the first lifting mechanism.

[0011] Preferably, a loading transfer platform is provided between the loading bin and the five-axis robot.

[0012] Preferably, a feeding trolley is provided below the feeding hopper.

[0013] Preferably, a feeding trolley is provided below the feeding bin.

[0014] Preferably, the five-axis manipulator has a horizontal articulated structure.

[0015] This utility model has the following positive effects:

[0016] 1. This utility model utilizes a feeding hopper, a five-axis robot, a quenching machine, and a discharging hopper. The feeding hopper and the discharging hopper are arranged side by side, and the five-axis robot is located between the feeding hopper and the quenching machine. During the feeding and discharging process of gear ring quenching, manual intervention is reduced. This not only solves the problem of easily consuming the operator's physical strength in actual work, leading to decreased work efficiency or errors in the work process, but also improves the processing efficiency of gear rings during production.

[0017] 2. This utility model has a first lifting mechanism slidably connected to one side of the material unloading bin column on the second lifting mechanism, which is equipped with a first positioning device, a transfer mechanism, and a second positioning device. The two mechanisms work together to complete the loading and unloading of the gear ring quenching process, which not only reduces labor intensity but also reduces the operator's manual operation time and increases the output of gear rings. Attached Figure Description

[0018] Figure 1 This is a top view of the present invention;

[0019] Figure 2 This is a side view of the present invention;

[0020] Figure 3 This is a three-dimensional structural diagram of the present invention.

[0021] The following are the labels in the diagram: 1-Five-axis robot, 101-Main column, 102-Lifting axis, 103-Joint axis 1, 104-Joint axis 2, 105-Joint axis 3, 106-Tilting axis, 107-Pneumatic gripper, 2-Loading bin, 201-Loading bin base, 202-Loading bin column, 203-First positioning device, 3-Unloading bin, 301-Unloading bin base, 302-Unloading bin column, 303-Second positioning device, 304-First lifting mechanism, 4-Transfer mechanism, 401-Fixed base, 402-Transfer mechanism, 4021-Slide rail base, 4022-Slider bracket, 403-Second lifting mechanism, 404-Clamping and loosening mechanism, 5-Quenching machine, 6-Gear ring, 7-Loading trolley, 8-Unloading trolley, 9-Loading transfer platform. Detailed Implementation

[0022] The exemplary embodiments of this disclosure are described below with reference to the accompanying drawings, including various details of the embodiments to aid understanding, and should be considered merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this disclosure. Similarly, for clarity and brevity, descriptions of well-known functions and structures are omitted in the following description.

[0023] Example: Figure 1 or Figure 2 or Figure 3 As shown, an automatic quenching device for starting gear rings includes a feeding bin 2, a five-axis robot 1, a quenching machine 5, and a discharging bin 3. The feeding bin 2 and the discharging bin 3 are arranged side by side. The five-axis robot 1 is located between the feeding bin 2 and the quenching machine 5. The five-axis robot 1 includes a body column 101 and a lifting shaft 102. One side of the lifting shaft 102 is slidably connected to the body column 101. The other side of the lifting shaft 102 is connected to one end of a joint shaft 103 via a reducer. The other end of the joint shaft 103 is connected to one end of a joint shaft 104 via a reducer. The other end of the joint shaft 104 is connected to one end of a joint shaft 105 via a reducer. The other end of the joint shaft 105 is connected to a tilting shaft 106 via a reducer. The tilting shaft 106 is fixedly connected to a pneumatic gripper 107 by bolts.

[0024] In this embodiment, the feeding hopper 2 includes a feeding hopper base 201 and a feeding hopper column 202. The feeding hopper base 201 is provided with the feeding hopper column 202. A second lifting mechanism 403 is slidably connected to one side of the feeding hopper column 202. A first positioning device 203 is provided on the second lifting mechanism 403. A transfer mechanism 4 is provided on the top of the feeding hopper column 202.

[0025] In this embodiment, the transfer mechanism 4 includes a fixed base 401 and a translation mechanism 402. The fixed base 401 is fixedly connected to the feed hopper column 202, and the fixed base 401 is provided with the translation mechanism 402.

[0026] In this embodiment, the translation mechanism 402 includes a slide rail base 4021 and a slider bracket 4022. The slide rail base 4021 is slidably connected to the slider bracket 4022, the slide rail base 4021 is fixedly connected to the fixed base 401, and the slider bracket 4022 is connected to the clamping and loosening mechanism 404.

[0027] In this embodiment, the feeding bin 3 includes a feeding bin base 301 and a feeding bin column 302, and the feeding bin base 301 is provided with the feeding bin column 302.

[0028] In this embodiment, a first lifting mechanism 304 is slidably connected to one side of the feed bin column 302, and a second positioning device 303 is provided on the first lifting mechanism 304.

[0029] In this embodiment, a loading transfer platform 9 is provided between the loading bin 2 and the five-axis robot 1.

[0030] In this embodiment, a loading trolley 7 is provided below the loading bin 2.

[0031] In this embodiment, a feeding trolley 8 is provided below the feeding bin 3.

[0032] In this embodiment, the five-axis manipulator 1 is a horizontal joint type structure.

[0033] The working principle of this utility model is as follows: Approximately 50 gear rings 6 to be quenched are hoisted onto the loading trolley 7 at once. The loading trolley 7 is pushed into the first positioning device 203 of the loading bin 2, and the manual valve is turned to lock the loading trolley by the cylinder. The loading completion confirmation button is pressed, and the second lifting mechanism 403 lifts the gear rings 6 to the designated height. After the transfer mechanism 4 removes the uppermost gear ring 6, the second lifting mechanism 403 of the loading bin 2 rises by one gear ring height. After the gear rings in the loading bin 2 reach the designated height, the transfer mechanism 4... The uppermost gear ring is grabbed and transferred to the loading transfer platform 9 for later use. After the gear ring on the loading transfer platform 9 is used, the transfer mechanism 4 grabs the uppermost gear ring 6 of the loading bin 2 again and transfers it to the loading transfer platform 9. The empty lifting device is placed on another unloading trolley 8, pushed into the second positioning device 303 of the unloading bin 3, and the manual valve is turned to lock the unloading trolley 8 by the cylinder. The lifting device positioning confirmation button is pressed, and the first lifting mechanism 304 rises to the designated height. The start button on the touch screen is clicked, and the five-axis robot 1 starts to operate, first grabbing the uppermost gear ring 6 of the loading bin 2. The spare gear ring on the transfer platform 9 is moved to the quenching machine 5. During the movement, the five-axis robot arm 1 is rotated. Upon reaching the quenching machine 5, it grabs the quenched gear ring and rotates the robot arm 1 to place the gear ring to be quenched onto the quenching fixture. Then, the robot arm moves to the unloading bin 3. During the movement, the robot arm is rotated and the quenching machine is started. Upon reaching the unloading bin, the quenched gear ring is stacked on the first lifting mechanism 304 of the unloading bin 3. Then, the robot arm moves to the loading transfer platform 9 to grab a new gear ring to be quenched. At the same time, the first lifting mechanism 304 of the unloading bin 3... The lowering mechanism 304 lowers one gear ring height. The robotic arm grabs the gear ring to be quenched and repeats the above action until all the gear rings in the loading bin 2 are quenched. When all the gear rings are quenched and stacked in the unloading bin, the second lifting mechanism of the unloading bin 3 lowers to the lowest point. At this time, the unloading trolley 8 in the unloading bin 3 is unlocked and pulled out to the next process. Then, the loading trolley 7 in the loading bin 2 after the empty gear ring is taken out is unlocked, and another lifting gear ring is locked into the loading bin 2 through the loading trolley 7. The quenching operation can then be automatically repeated.

[0034] In summary, this invention not only reduces labor intensity but also reduces operator hand-operation time and increases the output of gear rings.

[0035] The specific embodiments described above do not constitute a limitation on the scope of protection of this disclosure. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.

Claims

1. An automatic quenching device for starting gear rings, comprising a feeding bin (2), a five-axis robot (1), a quenching machine (5), and a discharging bin (3), characterized in that: The loading bin (2) and the unloading bin (3) are arranged side by side. The five-axis manipulator (1) is provided between the loading bin (2) and the quenching machine (5). The five-axis manipulator (1) includes a body column (101) and a lifting shaft (102). One side of the lifting shaft (102) is slidably connected to the body column (101). The other side of the lifting shaft (102) is connected to one end of the joint first shaft (103) through a reducer. The other end of the joint first shaft (103) is connected to one end of the joint second shaft (104) through a reducer. The other end of the joint second shaft (104) is connected to one end of the joint third shaft (105) through a reducer. The other end of the joint third shaft (105) is connected to the tilting shaft (106) through a reducer. The tilting shaft (106) is fixedly connected to the pneumatic gripper (107) by bolts.

2. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: The feeding hopper (2) includes a feeding hopper base (201) and a feeding hopper column (202). The feeding hopper base (201) is provided with the feeding hopper column (202). A second lifting mechanism (403) is slidably connected to one side of the feeding hopper column (202). A first positioning device (203) is provided on the second lifting mechanism (403). A transfer mechanism (4) is provided on the top of the feeding hopper column (202).

3. The automatic quenching equipment for starting gear rings according to claim 2, characterized in that: The transfer mechanism (4) includes a fixed base (401) and a translation mechanism (402). The fixed base (401) is fixedly connected to the feed hopper column (202), and the fixed base (401) is provided with the translation mechanism (402).

4. The automatic quenching equipment for starting gear rings according to claim 3, characterized in that: The translation mechanism (402) includes a slide rail base (4021) and a slider bracket (4022). The slide rail base (4021) is slidably connected to the slider bracket (4022). The slide rail base (4021) is fixedly connected to the fixed base (401). The slider bracket (4022) is connected to the clamping and releasing mechanism (404).

5. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: The feeding hopper (3) includes a feeding hopper base (301) and a feeding hopper column (302), and the feeding hopper base (301) is provided with the feeding hopper column (302).

6. The automatic quenching equipment for starting gear rings according to claim 5, characterized in that: A first lifting mechanism (304) is slidably connected to one side of the feed bin column (302), and a second positioning device (303) is provided on the first lifting mechanism (304).

7. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: A loading transfer platform (9) is provided between the loading bin (2) and the five-axis robot (1).

8. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: A loading trolley (7) is provided below the loading bin (2).

9. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: Below the feeding hopper (3) is a feeding trolley (8).

10. The automatic quenching equipment for starting gear rings according to claim 1, characterized in that: The five-axis manipulator (1) has a horizontal articulated structure.

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