Large-area concrete pouring high-precision leveling device
By designing a U-shaped frame, locking mechanism, and leveling device for the spraying mechanism, the problems of inconvenient scraper disassembly and manual maintenance were solved, enabling convenient scraper replacement and automated maintenance, thus improving construction efficiency.
Patent Information
- Application Number
- CN202520377986.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-06
AI Technical Summary
The existing high-precision leveling devices have inconvenient scraper removal and replacement, which affects maintenance efficiency. Furthermore, manual watering is required after leveling, which increases the labor burden.
A leveling device was designed, comprising a U-shaped frame, a locking mechanism, a sleeve assembly, and a spraying mechanism. The locking mechanism is driven by a cylinder to facilitate the easy disassembly and installation of the scraper, and the spraying mechanism automatically performs concrete curing.
It improved the efficiency of scraper replacement, reduced manual labor intensity, realized automated concrete curing, and improved construction efficiency.
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Figure CN223867652U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, specifically a high-precision leveling device for large-area concrete pouring. Background Technology
[0002] Concrete is commonly used in large-scale construction projects. After the concrete is poured, an important step is to level it, which requires a high-precision leveling device. This device is usually used in conjunction with a laser instrument. When using the leveling device, two movable seats that can control the movement of the frame are first installed on both sides of the concrete. The scraper plate is fixed to the frame with multiple sets of bolts. Then, the two movable seats move the scraper plate through the frame to level the concrete.
[0003] Over time, concrete will wear down the leveling device's scraper blades, and a large amount of concrete will accumulate on them. Since the scraper blades are fixed by multiple sets of bolts, it is inconvenient for workers to disassemble and replace them, thus reducing the efficiency of replacement and maintenance. To address this, we propose a high-precision leveling device for large-area concrete pouring. Utility Model Content
[0004] In view of the shortcomings of the prior art mentioned in the background, the present invention provides a high-precision leveling device for large-area concrete pouring.
[0005] This utility model overcomes the above technical problems by adopting the following technical solution:
[0006] A high-precision leveling device for large-area concrete pouring includes: a U-shaped frame, with vertical grooves on both sides of the inner wall of the U-shaped frame; a cylinder connected to the top of the U-shaped frame, with the output end of the cylinder extending to the top of the inner wall of the U-shaped frame; a locking mechanism connected to the output end of the cylinder, extending into the interior of the two vertical grooves; a sleeve assembly on the locking mechanism; a rotating mechanism on the locking mechanism, with the rotating mechanism engaging with the locking mechanism; a scraper movably inserted into the sleeve assembly; two moving assemblies connected to the bottom of the U-shaped frame; and a spraying mechanism on the top of the cylinder, extending to and connecting to the back of the U-shaped frame.
[0007] As a further embodiment of this utility model: the locking mechanism includes a hollow shell, a bidirectional threaded rod, two threaded blocks, two L-shaped plates, four hexagonal locking rods, and a second gear. The hollow shell is connected to the output end of the cylinder, and both sides of the hollow shell extend into the interior of two vertical slots. The bidirectional threaded rod is rotatably connected between the two sides of the inner wall of the hollow shell, and one end of the bidirectional threaded rod extends to one side of the hollow shell. Both threaded blocks are threadedly connected to the outer surface of the bidirectional threaded rod. The two L-shaped plates are respectively connected to the bottom of the two threaded blocks, and the two L-shaped plates are respectively located inside the two vertical slots. The four hexagonal locking rods are respectively connected to the adjacent side of the two L-shaped plates. The second gear is connected to one end of the bidirectional threaded rod.
[0008] As a further embodiment of this utility model: the sleeve assembly includes a frame and a placement slot. The frame is connected to the bottom of the hollow shell, and two insertion holes are opened on both sides of the frame and the scraper. The four hexagonal locking rods are respectively movably inserted into the eight insertion holes. The placement slot is opened at the bottom of the frame.
[0009] As a further embodiment of this utility model: the rotating mechanism includes a mounting plate, a crossbar, a throttle, and a first gear. The mounting plate is connected to one side of the bottom of the hollow shell, the crossbar is rotatably connected to one side of the mounting plate, the throttle is connected to one end of the crossbar, and the first gear is connected to the outer surface of the crossbar, and the first gear meshes with the second gear.
[0010] As a further embodiment of this utility model: the spraying mechanism includes a water tank, a water inlet and a water pump. The water tank is connected to the top of the U-shaped frame, the water inlet is opened at the top of the water tank, the water pump is connected to the back of the water tank, and the input end of the water pump extends into the interior of the water tank.
[0011] As a further embodiment of this utility model: the spraying mechanism also includes two embedded shells, a connecting pipe, a connecting tube, and multiple nozzles. The two embedded shells are connected to the back of the U-shaped frame. The connecting pipe is embedded between the two embedded shells. The connecting tube is connected to the output end of the water pump, and one end of the connecting tube is connected to the outer surface of the connecting pipe. The multiple nozzles are connected at equal intervals to the outer surface of the connecting pipe.
[0012] As a further improvement of this invention, both of the movable components are connected to a base at their bottom.
[0013] By adopting the above structure, this utility model has the following advantages compared with the prior art:
[0014] 1. In this utility model, the locking mechanism, the sleeve component, and the rotating mechanism enable workers to easily disassemble and install the scraper, facilitating subsequent cleaning and replacement of the scraper, thereby improving the efficiency of scraper replacement.
[0015] 2. In this utility model, through the action of scraper, two moving components and U-shaped frame, the concrete can be automatically and comprehensively watered and cured after it has been smoothed and dried, eliminating the need for manual watering and curing by workers, reducing the workload of workers and thus improving the efficiency of curing work. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a structural diagram of the back of the present invention;
[0018] Figure 3 This is a schematic diagram of the locking mechanism of this utility model;
[0019] Figure 4 This is a diagram showing the location of the socket;
[0020] Figure 5 This is a schematic diagram of the spraying mechanism of this utility model.
[0021] In the diagram: 1. U-shaped frame; 2. Cylinder; 3. Locking mechanism; 301. Hollow shell; 302. Bidirectional threaded rod; 303. Threaded block; 304. L-shaped plate; 305. Hexagonal locking rod; 306. Second gear; 4. Sleeving assembly; 401. Frame housing; 402. Placement slot; 5. Rotating mechanism; 501. Mounting plate; 502. Crossbar; 503. Turning handle; 504. First gear; 6. Scraper; 7. Moving assembly; 8. Spraying mechanism; 801. Water tank; 802. Water inlet; 803. Water pump; 804. Embedded shell; 805. Connecting pipe; 806. Connecting pipe; 807. Nozzle; 9. Base. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1:
[0024] Please see Figures 1-5In this embodiment of the present invention, a high-precision leveling device for large-area concrete pouring includes: a U-shaped frame 1, with vertical grooves on both sides of the inner wall of the U-shaped frame 1, a cylinder 2 connected to the top of the U-shaped frame 1, and the output end of the cylinder 2 extending to the top of the inner wall of the U-shaped frame 1, a locking mechanism 3 connected to the output end of the cylinder 2, and the locking mechanism 3 extending into the interior of the two vertical grooves, a sleeve assembly 4 provided on the locking mechanism 3, a rotating mechanism 5 provided on the locking mechanism 3, and the rotating mechanism 5 engaging with the locking mechanism 3, a scraper 6 movably inserted into the sleeve assembly 4, two moving assemblies 7 connected to the bottom of the U-shaped frame 1 respectively, a spraying mechanism 8 provided at the top of the cylinder 2, and the spraying mechanism 8 extending to the back of the U-shaped frame 1 and connected to the back of the U-shaped frame 1.
[0025] Specifically, by rotating the rotating mechanism 5 in the reverse direction, the locking mechanism 3 is released from locking the scraper 6. At this time, the scraper 6 can be taken out from the inside of the sleeve assembly 4, completing the disassembly of the scraper 6. The scraper 6 is reinserted into the sleeve assembly 4, and rotating the sleeve assembly 4 in the forward direction will drive the locking mechanism 3 to reinsert the scraper 6 and lock it, thus completing the installation of the scraper 6. The two moving components 7 drive the U-shaped frame 1 to move, and start the spraying mechanism 8 so that the spraying mechanism 8 can spray water on the surface of the smoothed and dried concrete while moving, thereby completing the curing of the concrete by watering.
[0026] Example 2:
[0027] Please see Figures 3-4In this embodiment of the present invention, a high-precision leveling device for large-area concrete pouring includes a locking mechanism 3 comprising a hollow shell 301, a bidirectional threaded rod 302, two threaded blocks 303, two L-shaped plates 304, four hexagonal locking rods 305, and a second gear 306. The hollow shell 301 is connected to the output end of the cylinder 2, and both sides of the hollow shell 301 extend into the interior of two vertical grooves. The bidirectional threaded rod 302 is rotatably connected between the two sides of the inner wall of the hollow shell 301, and one end of the bidirectional threaded rod 302 extends to one side of the hollow shell 301. The two threaded blocks 303 are threadedly connected to the outer surface of the bidirectional threaded rod 302. The two L-shaped plates 304 are respectively connected to the bottom of the two threaded blocks 303, and the two L-shaped plates 304 are respectively located inside the two vertical grooves. The four hexagonal locking rods 305 are respectively connected to the... On one side of two adjacent L-shaped plates 304, the second gear 306 is connected to one end of the bidirectional threaded rod 302. The sleeve assembly 4 includes a frame 401 and a placement groove 402. The frame 401 is connected to the bottom of the hollow shell 301, and two insertion holes are opened on both sides of the frame 401 and the scraper 6. Four hexagonal locking rods 305 are respectively movably inserted into the eight insertion holes. The placement groove 402 is opened at the bottom of the frame 401. The rotating mechanism 5 includes a mounting plate 501, a crossbar 502, a throttle 503 and a first gear 504. The mounting plate 501 is connected to one side of the bottom of the hollow shell 301. The crossbar 502 is rotatably connected to one side of the mounting plate 501. The throttle 503 is connected to one end of the crossbar 502. The first gear 504 is connected to the outer surface of the crossbar 502, and the first gear 504 meshes with the second gear 306.
[0028] Specifically, rotating the handle 503 in the reverse direction drives the first gear 504 to rotate via the crossbar 502. The first gear 504 drives the second gear 306 to rotate the bidirectional threaded rod 302, causing the two threaded blocks 303 to move threadedly and drive the two L-shaped plates 304 to move in opposite directions. This allows the four hexagonal locking rods 305 to be withdrawn from the four insertion holes, releasing the lock on the scraper 6. The scraper 6 is then removed from the placement slot 402, completing the disassembly of the scraper 6. The scraper 6 is then reinserted into the placement slot 402. Rotating the handle 503 in the forward direction causes the four hexagonal locking rods 305 to re-insert into the four insertion holes, locking the scraper 6 and completing the installation of the scraper 6. This allows for convenient replacement of the scraper 6.
[0029] Example 3:
[0030] Please see Figures 1-5In this embodiment of the utility model, a high-precision leveling device for large-area concrete pouring includes a spraying mechanism 8 comprising a water tank 801, a water inlet 802, and a water pump 803. The water tank 801 is connected to the top of the U-shaped frame 1, the water inlet 802 is located at the top of the water tank 801, and the water pump 803 is connected to the back of the water tank 801, with the input end of the water pump 803 extending into the interior of the water tank 801. The spraying mechanism 8 also includes two embedded shells 804, a connecting pipe 805, a connecting pipe 806, and multiple nozzles 807. Both embedded shells 804 are connected to the back of the U-shaped frame 1, the connecting pipe 805 is embedded between the two embedded shells 804, the connecting pipe 806 is connected to the output end of the water pump 803, and one end of the connecting pipe 806 is connected to the outer surface of the connecting pipe 805. Multiple nozzles 807 are equidistantly connected to the outer surface of the connecting pipe 805, and a base 9 is connected to the bottom of both moving components 7.
[0031] Specifically, the water pump 803 is started to transport the water in the water tank 801 to the inside of the connecting pipe 805 through the connecting pipe 806, and finally spray it onto the surface of the concrete through multiple nozzles 807. The U-shaped frame 1 is moved by two moving components 7, so that the multiple nozzles 807 can move while spraying, thereby completing the comprehensive water curing of the concrete. The two bases 9 can improve the stability of the U-shaped frame 1 when it is placed.
[0032] The working principle of this utility model is as follows: the output end of the cylinder 2 extends to drive the hollow shell 301 to descend. The hollow shell 301, through the frame shell 401, drives the scraper 6 to descend to the concrete area to be leveled. Then, the two moving components 7 drive the U-shaped frame 1 to move laterally, which in turn drives the scraper 6 to move and level the concrete. When the scraper 6 needs to be replaced, the operator rotates the handle 503 in the opposite direction. The handle 503 drives the first gear 504 to rotate through the crossbar 502. When the first gear 504 rotates, it will drive the second gear 306 to rotate, causing the bidirectional threaded rod 302 to rotate, so that the two threaded blocks 303 move threadedly, thereby driving the two L-shaped plates 304 to move in opposite directions. This will also cause the four hexagonal locking rods 305 to retract from the four holes opened on the scraper 6, thereby releasing the lock on the scraper 6. At this time, the scraper 6 can be taken out from the inside of the placement groove 402. After disassembling the scraper 6, it is placed back into the placement slot 402. The handle 503 is turned clockwise, allowing the four hexagonal locking rods 305 to re-insert into the four holes, locking the scraper 6 and thus completing the installation and replacement of the scraper 6. After the concrete has been scraped and dried for a period of time, when it needs to be cured, the workers add water to the water tank 801 through the water inlet 802, and then start the water pump 803. The input end of the water pump 803 draws water from the water tank 801 and delivers it to the connecting pipe 806 through the output end of the water pump 803. The water then flows back into the connecting pipe 805 and is finally sprayed out through multiple nozzles 807. The sprayed water falls on the surface of the concrete, and then the U-shaped frame 1 is moved by the two moving components 7, so that the multiple nozzles 807 can move while spraying, thus completing the comprehensive water curing of the concrete.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention.
Claims
1. A high-precision leveling device for large-area concrete pouring, characterized in that, include: A U-shaped frame (1) has vertical grooves on both sides of its inner wall. A cylinder (2) is connected to the top of the U-shaped frame (1), and the output end of the cylinder (2) extends to the top of the inner wall of the U-shaped frame (1). A locking mechanism (3) is connected to the output end of the cylinder (2), and the locking mechanism (3) extends into the interior of the two vertical grooves. A sleeve assembly (4) is provided on the locking mechanism (3), and a rotating mechanism (5) is provided on the locking mechanism (3). The rotating mechanism (5) meshes with the locking mechanism (3). A scraper (6) is movably inserted into the sleeve assembly (4). Two moving assemblies (7) are connected to the bottom of the U-shaped frame (1). A spraying mechanism (8) is provided on the top of the cylinder (2), and the spraying mechanism (8) extends to the back of the U-shaped frame (1) and connects to the back of the U-shaped frame (1).
2. The high-precision leveling device for large-area concrete pouring according to claim 1, characterized in that, The locking mechanism (3) includes a hollow shell (301), a bidirectional threaded rod (302), two threaded blocks (303), two L-shaped plates (304), four hexagonal locking rods (305), and a second gear (306). The hollow shell (301) is connected to the output end of the cylinder (2), and both sides of the hollow shell (301) extend into the interior of two vertical slots. The bidirectional threaded rod (302) is rotatably connected between the two sides of the inner wall of the hollow shell (301). One end extends to one side of the hollow shell (301), and the two threaded blocks (303) are threaded to the outer surface of the bidirectional threaded rod (302). The two L-shaped plates (304) are respectively connected to the bottom of the two threaded blocks (303), and the two L-shaped plates (304) are respectively located inside the two vertical slots. The four hexagonal locking rods (305) are respectively connected to the adjacent side of the two L-shaped plates (304). The second gear (306) is connected to one end of the bidirectional threaded rod (302).
3. The high-precision leveling device for large-area concrete pouring according to claim 2, characterized in that, The sleeve assembly (4) includes a frame (401) and a placement slot (402). The frame (401) is connected to the bottom of the hollow shell (301), and two insertion holes are opened on both sides of the frame (401) and the scraper (6). The four hexagonal locking rods (305) are respectively movably inserted into the eight insertion holes. The placement slot (402) is opened at the bottom of the frame (401).
4. The high-precision leveling device for large-area concrete pouring according to claim 3, characterized in that, The rotating mechanism (5) includes a mounting plate (501), a crossbar (502), a throttle (503), and a first gear (504). The mounting plate (501) is connected to one side of the bottom of the hollow shell (301). The crossbar (502) is rotatably connected to one side of the mounting plate (501). The throttle (503) is connected to one end of the crossbar (502). The first gear (504) is connected to the outer surface of the crossbar (502), and the first gear (504) meshes with the second gear (306).
5. A high-precision leveling device for large-area concrete pouring according to claim 4, characterized in that, The spraying mechanism (8) includes a water tank (801), a water inlet (802), and a water pump (803). The water tank (801) is connected to the top of the U-shaped frame (1), the water inlet (802) is opened on the top of the water tank (801), and the water pump (803) is connected to the back of the water tank (801), with the input end of the water pump (803) extending into the interior of the water tank (801).
6. The high-precision leveling device for large-area concrete pouring according to claim 5, characterized in that, The spraying mechanism (8) also includes two embedded shells (804), a connecting pipe (805), a connecting pipe (806), and multiple nozzles (807). The two embedded shells (804) are connected to the back of the U-shaped frame (1). The connecting pipe (805) is embedded between the two embedded shells (804). The connecting pipe (806) is connected to the output end of the water pump (803), and one end of the connecting pipe (806) is connected to the outer surface of the connecting pipe (805). The multiple nozzles (807) are connected at equal distances to the outer surface of the connecting pipe (805).
7. A high-precision leveling device for large-area concrete pouring according to claim 6, characterized in that, The bottom of each of the two moving components (7) is connected to a base (9).