Energy-saving split type cooling air duct structure of air compressor

Abstract

The utility model discloses an energy-saving split type cooling air duct structure of an air compressor, which belongs to the technical field of air compressors and comprises an air compressor cylinder, a U-shaped air duct is fixed at the top of the air compressor cylinder, an air compressor head is arranged at the top of the U-shaped air duct, and a radiating component is arranged at the top of the U-shaped air duct. The heat dissipation assembly is composed of a plurality of transverse heat dissipation fins, a plurality of U-shaped heat dissipation copper pipes are evenly distributed in the transverse heat dissipation fins, cooling liquid is driven by the water pump to circularly flow in the U-shaped heat dissipation copper pipes to form liquid cooling heat dissipation, meanwhile, the heat dissipation fan operates, the heat exchange efficiency is greatly improved, the operation temperature of the air compressor head is effectively reduced, and the service life of the air compressor head is prolonged. And the air-cooling heat dissipation mechanism adopts a detachable design, so that when dust is accumulated on the heat dissipation fan or the heat dissipation fan breaks down, the heat dissipation fan can be quickly disassembled for cleaning or replacing, the whole equipment does not need to be disassembled, the maintenance cost is reduced, and the usability of the equipment is improved.

Description

Technical Field

[0001] This utility model belongs to the field of air compressor technology, specifically relating to an energy-saving split-type cooling air duct structure for air compressors. Background Technology

[0002] Air compressors, as a type of power equipment widely used in industrial fields, generate a large amount of heat during operation. If heat dissipation is not timely, it will lead to decreased equipment efficiency, increased energy consumption, and even affect the equipment's lifespan. Therefore, the cooling system of an air compressor is crucial. Currently, the common cooling methods for air compressors are mainly divided into two types: air cooling and water cooling.

[0003] Traditional air-cooled heat dissipation structures typically employ a combination of heat dissipation fins and fans to dissipate heat through forced convection. However, this method has limited heat dissipation efficiency under high temperature or high load conditions, and the fans are prone to dust accumulation during long-term operation, affecting heat dissipation performance. While water-cooled heat dissipation is more efficient, it has a complex structure, high maintenance costs, and requires an additional coolant circulation system, increasing energy consumption. To address these issues, we designed an energy-saving split-type cooling air duct structure for air compressors, providing an alternative technical solution. Utility Model Content

[0004] The purpose of this utility model is to provide an energy-saving split-type cooling duct structure for air compressors, so as to solve the problems in the use of the existing technology mentioned in the background.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving split-type cooling duct structure for an air compressor, including an air compressor cylinder, a U-shaped duct fixed to the top of the air compressor cylinder, an air compressor head provided at the top of the U-shaped duct, a heat dissipation component provided at the top of the U-shaped duct, the heat dissipation component being composed of multiple horizontal heat dissipation fins, and multiple U-shaped heat dissipation copper pipes evenly distributed inside the multiple horizontal heat dissipation fins;

[0006] A limit mechanism is provided on the outer side of the horizontal heat dissipation fins;

[0007] One end of the horizontal heat dissipation fins is also provided with a detachable air-cooling mechanism.

[0008] Preferably, both ends of the bottom of the U-shaped heat dissipation copper pipe are fixed with liquid mixing tanks, and a water pump is bolted to one end of the bottom of the U-shaped air duct. The input end of the water pump is connected to one of the liquid mixing tanks, and the output end of the water pump is connected to the other liquid mixing tank.

[0009] Preferably, the limiting mechanism includes a horizontal mounting plate, which is fixedly connected to the horizontal heat dissipation fins. Both ends of the horizontal mounting plate are slidably connected to a horizontal rectangular sliding plate. A horizontal slider is fixed to one end of the horizontal rectangular sliding plate, and a U-shaped clamping block is fixed to one end of the horizontal slider. The U-shaped clamping block is clearance-fitted with the U-shaped air duct. A horizontal rigid spring is provided between the two horizontal rectangular sliding plates and inside the horizontal mounting plate.

[0010] Preferably, the interior of the horizontal mounting plate is provided with a horizontal rectangular groove, and the horizontal rectangular sliding plate is located inside the horizontal rectangular groove and is slidably connected to the horizontal mounting plate through the setting of the horizontal rectangular groove.

[0011] Preferably, the air-cooled heat dissipation mechanism includes a heat dissipation frame, in which multiple heat dissipation fans are evenly distributed and fixed. A rectangular push plate is provided on one side of the heat dissipation frame. Both ends of the rectangular push plate are rotatably connected to an oblique rotating column via pins. One end of the oblique rotating column is rotatably connected to a U-shaped sliding column. The U-shaped sliding column is located inside the heat dissipation frame and is slidably connected to the heat dissipation frame. A vertical clamping plate is provided at the end of the U-shaped sliding column near the horizontal heat dissipation fins. A longitudinal rigid spring is provided between the two U-shaped sliding columns and inside the heat dissipation frame. A rectangular slot adapted to the horizontal heat dissipation fins is opened inside the vertical clamping plate.

[0012] Preferably, the heat sink has a longitudinal groove inside, and the U-shaped sliding column is located inside the longitudinal groove and is slidably connected to the heat sink through the longitudinal groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention utilizes a water pump to drive coolant to circulate within a U-shaped copper heat dissipation pipe, forming liquid cooling. Simultaneously, combined with the operation of a cooling fan, it significantly improves heat exchange efficiency, effectively reducing the operating temperature of the air compressor head, decreasing energy consumption, and enhancing heat dissipation. The air-cooled cooling mechanism features a detachable design, allowing for quick removal and cleaning or replacement when the cooling fan accumulates dust or malfunctions, eliminating the need for complete equipment disassembly, reducing maintenance costs, and improving equipment availability. The split design allows the air-cooling and liquid-cooling systems to operate independently or in tandem, making it suitable for air compressors of different power ratings and meeting diverse industrial needs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the heat sink and heat dissipation fan of this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the U-shaped air duct of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the heat sink and heat dissipation fan of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the water pump and liquid mixing tank of this utility model;

[0020] Figure 6 This is a schematic diagram of the internal structure of the horizontal mounting plate of this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the inclined rotating column and the U-shaped sliding column of this utility model;

[0022] Figure 8 This is a schematic diagram of the internal structure of the heat sink bracket of this utility model.

[0023] In the diagram: 1. Air compressor cylinder; 2. U-shaped air duct; 3. Horizontal heat dissipation fins; 4. U-shaped heat dissipation copper pipe; 5. Water pump; 6. Liquid mixing tank; 7. Heat dissipation frame; 8. Heat dissipation fan; 9. Horizontal mounting plate; 10. Horizontal rectangular sliding plate; 11. Horizontal rigid spring; 12. Horizontal slider; 13. U-shaped clamping block; 14. Rectangular push plate; 15. Angled rotating column; 16. U-shaped sliding column; 17. Vertical clamping plate; 18. Longitudinal rigid spring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1-8 An energy-saving split-type cooling air duct structure for an air compressor includes an air compressor cylinder 1, a U-shaped air duct 2 fixed on the top of the air compressor cylinder 1, an air compressor head set on the top of the U-shaped air duct 2, and a heat dissipation component set on the top of the U-shaped air duct 2. The heat dissipation component is composed of multiple horizontal heat dissipation fins 3, and multiple U-shaped heat dissipation copper pipes 4 are evenly distributed inside the multiple horizontal heat dissipation fins 3.

[0026] A limiting mechanism is provided on the outer side of the horizontal heat dissipation fins 3, so that the horizontal heat dissipation fins 3 can be fixed inside the U-shaped air duct 2;

[0027] One end of the horizontal heat dissipation fin 3 is also equipped with a detachable air-cooling mechanism;

[0028] Liquid mixing tanks 6 are fixed at both ends of the bottom of the U-shaped heat dissipation copper pipe 4. A water pump 5 is bolted to one end of the bottom of the U-shaped air duct 2. The input end of the water pump 5 is connected to one of the liquid mixing tanks 6, and the output end of the water pump 5 is connected to the other liquid mixing tank 6. Through the operation of the water pump 5, liquid can enter the interior of the liquid mixing tank 6, and then the liquid can rotate inside the U-shaped heat dissipation copper pipe 4, so that the heat inside the horizontal heat dissipation fins 3 can be transferred to improve the heat dissipation effect.

[0029] The limiting mechanism includes a horizontal mounting plate 9, which is fixedly connected to the horizontal heat dissipation fins 3. Both ends of the horizontal mounting plate 9 are slidably connected to a horizontal rectangular slide plate 10. A horizontal slider 12 is fixed to one end of the horizontal rectangular slide plate 10. A U-shaped clamping block 13 is fixed to one end of the horizontal slider 12. The U-shaped clamping block 13 is clearance-fitted with the U-shaped air duct 2. A horizontal rigid spring 11 is provided between the two horizontal rectangular slide plates 10 and inside the horizontal mounting plate 9.

[0030] The interior of the horizontal mounting plate 9 is provided with a horizontal rectangular groove. The horizontal rectangular slide plate 10 is located inside the horizontal rectangular groove and is slidably connected to the horizontal mounting plate 9 through the setting of the horizontal rectangular groove. The setting of the horizontal rectangular groove allows the horizontal rectangular slide plate 10 to move laterally inside the horizontal mounting plate 9.

[0031] Here, when it is necessary to disassemble the horizontal heat dissipation fins 3, the U-shaped clamping block 13 is pushed toward the horizontal mounting plate 9, so that the horizontal rectangular sliding plate 10 can slide inside the horizontal mounting plate 9. The sliding of the horizontal rectangular sliding plate 10 causes the horizontal rigid spring 11 to be compressed, thereby allowing the U-shaped clamping block 13 to disengage from the outside of the U-shaped air duct 2, and thus allowing the horizontal heat dissipation fins 3 to be disassembled inside the U-shaped air duct 2.

[0032] The arrangement of multiple horizontal heat dissipation fins 3 and U-shaped heat dissipation copper pipes 4 allows the heat generated by the air compressor head to be transferred to the horizontal heat dissipation fins 3. The arrangement of the U-shaped heat dissipation copper pipes 4 allows the heat of the air compressor head to be transferred. The water pump 5 can be installed by bolts. After the output end and input end of the water pump 5 are connected to two liquid mixing tanks 6 respectively, the liquid can circulate inside the U-shaped heat dissipation copper pipes 4, thereby improving the heat transfer efficiency and facilitating subsequent heat dissipation.

[0033] The air-cooled heat dissipation mechanism includes a heat sink 7. Multiple cooling fans 8 are evenly distributed and fixed inside the heat sink 7. A rectangular push plate 14 is provided on one side of the heat sink 7. Both ends of the rectangular push plate 14 are rotatably connected to an inclined rotating column 15 via a pin. One end of the inclined rotating column 15 is rotatably connected to a U-shaped sliding column 16. The U-shaped sliding column 16 is located inside the heat sink 7 and is slidably connected to the heat sink 7. A vertical clamping plate 17 is provided at the end of the U-shaped sliding column 16 near the horizontal heat dissipation fins 3. A longitudinal rigid spring 18 is provided between the two U-shaped sliding columns 16 and inside the heat sink 7. The vertical clamping plate 17 has a rectangular slot that is adapted to the horizontal heat dissipation fins 3. Through the setting of the rectangular slot, the vertical clamping plate 17 can be installed on the outside of the horizontal heat dissipation fins 3, so that the vertical clamping plate 17 and the horizontal heat dissipation fins 3 can be fixed, thereby allowing the heat sink 7 to be fixed on the outside of the horizontal heat dissipation fins 3.

[0034] The heat sink 7 has a longitudinal groove inside. The U-shaped sliding column 16 is located inside the longitudinal groove and is slidably connected to the heat sink 7 through the longitudinal groove. The longitudinal groove allows the U-shaped sliding column 16 to slide inside the heat sink 7, thereby causing the longitudinal rigid spring 18 to deform under force. When the U-shaped sliding column 16 moves away from the end of the heat sink 7, the vertical clamping plate 17 can release the restriction on the horizontal heat sink fins 3.

[0035] Here, the rectangular push plate 14 is pressed towards the heat sink 7. The pressing of the rectangular push plate 14 causes the U-shaped sliding column 16 to slide inside the heat sink 7 through the oblique rotating column 15. The sliding of the U-shaped sliding column 16 causes the longitudinal rigid spring 18 to be stretched by force. The movement of the U-shaped sliding column 16 causes the vertical clamping plate 17 to move. When the vertical clamping plate 17 moves out of the outer side of the horizontal heat sink 3, the connection between the vertical clamping plate 17 and the horizontal heat sink 3 is released, so that the heat sink 7 can be disassembled. When the heat sink 7 is installed at one end of the horizontal heat sink 3, the heat inside the horizontal heat sink 3 can be dissipated through the operation of the cooling fan 8.

[0036] The coolant is driven by the water pump 5 to circulate within the U-shaped heat dissipation copper pipe 4, forming liquid cooling. At the same time, the operation of the cooling fan 8 significantly improves the heat exchange efficiency, effectively reduces the operating temperature of the air compressor head, reduces energy consumption, and improves the heat dissipation effect. The air-cooled heat dissipation mechanism adopts a detachable design. When the cooling fan 8 is dusty or malfunctions, it can be quickly removed for cleaning or replacement without disassembling the entire equipment, reducing maintenance costs and improving equipment availability. The split design allows the air-cooled and liquid-cooled systems to work independently or in combination, suitable for air compressors of different power, and meeting diverse industrial needs.

[0037] Working principle: When it is necessary to disassemble the horizontal heat dissipation fins 3, the U-shaped clamping block 13 is pushed in the direction of the horizontal mounting plate 9, so that the horizontal rectangular sliding plate 10 can slide inside the horizontal mounting plate 9. The sliding of the horizontal rectangular sliding plate 10 causes the horizontal rigid spring 11 to be compressed, thereby allowing the U-shaped clamping block 13 to be disassembled from the outside of the U-shaped air duct 2, and thus allowing the horizontal heat dissipation fins 3 to be disassembled inside the U-shaped air duct 2.

[0038] The arrangement of multiple horizontal heat dissipation fins 3 and U-shaped heat dissipation copper pipes 4 allows the heat generated by the air compressor head to be transferred to the horizontal heat dissipation fins 3. The arrangement of the U-shaped heat dissipation copper pipes 4 allows the heat of the air compressor head to be transferred. The water pump 5 can be installed by bolts. After the output end and input end of the water pump 5 are connected to two liquid mixing tanks 6 respectively, the liquid can circulate inside the U-shaped heat dissipation copper pipes 4, thereby improving the heat transfer efficiency and facilitating subsequent heat dissipation.

[0039] Press the rectangular push plate 14 towards the heat sink 7. The pressing of the rectangular push plate 14 causes the U-shaped sliding column 16 to slide inside the heat sink 7 through the oblique rotating column 15. The sliding of the U-shaped sliding column 16 causes the longitudinal rigid spring 18 to be stretched by force. The movement of the U-shaped sliding column 16 causes the vertical clamping plate 17 to move. When the vertical clamping plate 17 moves out of the outer side of the horizontal heat sink 3, the connection between the vertical clamping plate 17 and the horizontal heat sink 3 is released, so that the heat sink 7 can be disassembled. When the heat sink 7 is installed at one end of the horizontal heat sink 3, the heat inside the horizontal heat sink 3 can be dissipated through the operation of the cooling fan 8.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving split-type cooling duct structure for an air compressor, characterized in that: Includes an air compressor cylinder (1), the top of which is fixed with a U-shaped air duct (2), the top of which is provided with an air compressor head, and the top of which is provided with a heat dissipation component, which is composed of multiple horizontal heat dissipation fins (3), and multiple U-shaped heat dissipation copper pipes (4) are evenly distributed inside the multiple horizontal heat dissipation fins (3); A limiting mechanism is provided on the outer side of the horizontal heat dissipation fins (3); One end of the horizontal heat dissipation fins (3) is also provided with a detachable air-cooling mechanism.

2. The energy-saving split-type cooling duct structure for an air compressor according to claim 1, characterized in that: Liquid mixing tanks (6) are fixed at both ends of the bottom of the U-shaped heat dissipation copper pipe (4). A water pump (5) is bolted to one end of the bottom of the U-shaped air duct (2). The input end of the water pump (5) is connected to one of the liquid mixing tanks (6), and the output end of the water pump (5) is connected to the other liquid mixing tank (6).

3. The energy-saving split-type cooling duct structure for an air compressor according to claim 1, characterized in that: The limiting mechanism includes a horizontal mounting plate (9), which is fixedly connected to the horizontal heat dissipation fins (3). Both ends of the horizontal mounting plate (9) are slidably connected to a horizontal rectangular sliding plate (10). A horizontal slider (12) is fixed to one end of the horizontal rectangular sliding plate (10). A U-shaped clamping block (13) is fixed to one end of the horizontal slider (12). The U-shaped clamping block (13) is clearance-fitted with the U-shaped air duct (2). A horizontal rigid spring (11) is provided between the two horizontal rectangular sliding plates (10) and inside the horizontal mounting plate (9).

4. The energy-saving split-type cooling duct structure for an air compressor according to claim 3, characterized in that: The interior of the horizontal mounting plate (9) is provided with a horizontal rectangular groove, and the horizontal rectangular sliding plate (10) is located inside the horizontal rectangular groove and is slidably connected to the horizontal mounting plate (9) through the setting of the horizontal rectangular groove.

5. The energy-saving split-type cooling duct structure for an air compressor according to claim 1, characterized in that: The air-cooled heat dissipation mechanism includes a heat dissipation frame (7), and multiple heat dissipation fans (8) are evenly distributed and fixed inside the heat dissipation frame (7). A rectangular push plate (14) is provided on one side of the heat dissipation frame (7). Both ends of the rectangular push plate (14) are rotatably connected to an oblique rotating column (15) via a pin shaft. One end of the oblique rotating column (15) is rotatably connected to a U-shaped sliding column (16). The U-shaped sliding column (16) is located inside the heat dissipation frame (7) and is slidably connected to the heat dissipation frame (7). A vertical clamping plate (17) is provided at one end of the U-shaped sliding column (16) near the horizontal heat dissipation fins (3). A longitudinal rigid spring (18) is provided between the two U-shaped sliding columns (16) and inside the heat dissipation frame (7). A rectangular slot adapted to the horizontal heat dissipation fins (3) is opened inside the vertical clamping plate (17).

6. The energy-saving split-type cooling duct structure for an air compressor according to claim 5, characterized in that: The heat sink (7) has a longitudinal groove inside, and the U-shaped sliding column (16) is located inside the longitudinal groove and is slidably connected to the heat sink (7) through the longitudinal groove.

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