Intelligent detection and repair integrated device for pipeline deformation leakage

By designing an integrated intelligent detection and repair device for pipeline deformation and leakage, and utilizing components such as a repair frame, a unidirectional motor, and a panoramic camera, the problem of pipelines being unable to be repaired after inspection has been solved, thereby improving the efficiency of pipeline inner wall repair and inspection.

CN223868826UActive Publication Date: 2026-02-03CSCEC BRIDGES CO LTD +1
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Patent Information

Application Number
CN202520683212.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-02-03
Estimated Expiration
2035-04-11

AI Technical Summary

Technical Problem

Existing pipeline inspection devices are unable to effectively repair pipes when they detect dents.

Method used

An integrated intelligent detection and repair device for pipeline deformation and leakage was designed. It can repair the inner wall of the pipeline by combining a repair frame, a unidirectional motor, a linkage rod and a panoramic camera.

Benefits of technology

This technology enables the repair of the inner wall of the pipeline, improves the service life and working efficiency of the pipeline, and ensures the quality and safety of the pipeline.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent detection and repair integrated device for deformation and leakage of a pipeline, and relates to the field of pipelines. The intelligent detection and repair integrated device for pipeline deformation leakage comprises a pipeline body, a clamping shell, a translation shell and a repair frame, one side of the repair frame is fixedly connected with a first one-way motor, an output rotating shaft of the first one-way motor is fixedly connected with a linkage flat plate, and the bottom of the linkage flat plate is fixedly connected with a second one-way motor; an output rotating shaft of the second one-way motor is fixedly connected with a first linkage rod, one end of the first linkage rod is rotationally connected with a second linkage rod, and one end of the second linkage rod is rotationally connected with a repairing rod. According to the intelligent detection and repair integrated device for pipeline deformation and leakage, through arrangement of the repair frame, the first one-way motor, the linkage flat plate, the second one-way motor, the first linkage rod, the second linkage rod, a repair rod, a position control frame and a panoramic camera, the inner wall of the pipeline body can be effectively repaired, the quality safety of the pipeline body is guaranteed, and the service life of the pipeline body is prolonged.
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Description

Technical Field

[0001] This utility model relates to an integrated detection and repair device, specifically an intelligent integrated detection and repair device for pipeline deformation and leakage, belonging to the field of pipeline technology. Background Technology

[0002] A pipeline is an assembly composed of pipes, fittings, flanges, bolted connections, gaskets, valves, and other components and supports. It is used for conveying, distributing, mixing, separating, discharging, metering, controlling, and stopping the flow of fluids. Based on the pressure they withstand, pipelines can be divided into pressure pipelines and non-pressure pipelines.

[0003] A search revealed a pipeline inspection device disclosed in Chinese Patent Publication No. CN221424639U. The device includes a pipeline detector body, a supporting vertical plate, a connecting sleeve, and a detection probe. The pipeline detector body is bolted to the top of the supporting vertical plate, and the connecting sleeve is mounted to the bottom of the supporting vertical plate via an mounting plate. The detection probe is housed within the connecting sleeve. This novel pipeline inspection device buffers some of the impact force when the bottom of the detection probe accidentally touches the ground, preventing damage to the probe and making it suitable for widespread use.

[0004] While the above solutions can avoid damaging the detection probe and are suitable for widespread use, the detection devices in the aforementioned patents are difficult to repair pipelines. When a pipeline is dented, although the general device can detect it, it cannot repair it. Therefore, we provide an integrated intelligent detection and repair device for pipeline deformation and leakage to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an integrated intelligent detection and repair device for pipeline deformation and leakage in order to solve the above-mentioned problems, thereby addressing the difficulty in repairing pipelines as described in the prior art.

[0006] This utility model is achieved through the following technical solution: an integrated intelligent detection and repair device for pipeline deformation and leakage, comprising a pipeline body, a clamping shell, a translation shell, and a repair frame. A unidirectional motor is fixedly connected to one side of the repair frame. A linkage plate is fixedly connected to the output shaft of the unidirectional motor. A unidirectional motor is fixedly connected to the bottom of the linkage plate. A linkage rod is fixedly connected to the output shaft of the unidirectional motor. A linkage rod is rotatably connected to one end of the linkage rod. A repair rod is rotatably connected to one end of the linkage rod. The repair rod is inserted into the inner wall of the control frame. The bottom of the control frame is fixedly connected to the top of the linkage plate. A panoramic camera is fixedly connected to the repair frame. The close cooperation between the components can effectively repair the pipeline body.

[0007] Preferably, a one-way motor is fixedly connected to the inner wall of the translational housing, and a one-way lead screw is fixedly connected to the output shaft of the one-way motor. The one-way lead screw can effectively drive the linkage sleeve to move.

[0008] Preferably, the outer circumferential surface of the one-way lead screw is threadedly connected to the inner wall of the linkage sleeve, a hollow rod is fixedly connected to one side of the linkage sleeve, and a repair frame is fixedly connected to one end of the hollow rod. The repair frame can support multiple subsequent components.

[0009] Preferably, a positioning slider is fixedly connected to the bottom of the linkage sleeve, the positioning slider is slidably connected to the control track, and the control track is fixedly connected to the inner wall of the translation shell. The setting of the control track ensures the stability of the positioning slider.

[0010] Preferably, a unidirectional motor is fixedly connected to one side of the clamping housing, and a bidirectional lead screw is fixedly connected to the output shaft of the unidirectional motor, with the threads at both ends of the bidirectional lead screw being opposite.

[0011] Preferably, the outer circumferential surface of the bidirectional lead screw is threadedly connected to the inner wall of the control slider, and an anti-slip clamp is fixedly connected to one side of the control slider. The anti-slip clamp is slidably connected to the clamping shell. The clamping shell can effectively protect its internal components.

[0012] Preferably, there are two control sliders, which are slidably connected to the inner wall of the clamping housing. The control sliders can effectively drive the anti-slip clamping plate to move.

[0013] Preferably, a display and control screen is fixedly connected to the other side of the clamping housing. The display and control screen is existing technology and will not be described in detail.

[0014] This utility model provides an integrated intelligent detection and repair device for pipeline deformation and leakage, which has the following beneficial effects:

[0015] 1. This integrated intelligent detection and repair device for pipeline deformation and leakage, through the setup of a repair frame, one-way motor, linkage plate, one-way motor, linkage rod one, linkage rod two, repair rod, control frame, and panoramic camera, can effectively repair the inner wall of the pipeline body, ensuring the quality and safety of the pipeline body and extending its service life.

[0016] 2. This integrated intelligent detection and repair device for pipeline deformation and leakage, through the configuration of the pipeline body, clamping shell, translation shell, three-way motor, one-way lead screw, linkage sleeve, hollow rod, positioning slider, control track, four-way motor, two-way lead screw, control slider, anti-slip clamp, and display control screen, can effectively achieve the effect of easy use of the device. The detection and repair work can be completed simply by operating the display control screen, which greatly improves work efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the working scenario of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the internal structure of the clamping shell of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the interior of the translational outer shell of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the repair frame of this utility model;

[0022] Figure 6 This is a three-dimensional structural diagram of the linkage plate of this utility model.

[0023] [Explanation of Key Component Symbols]

[0024] 1. Pipe body; 2. Clamping shell; 3. Translation shell; 4. Repair frame; 5. One-way motor 1; 6. Linkage plate; 7. One-way motor 2; 8. Linkage rod 1; 9. Linkage rod 2; 10. Repair rod; 11. Control frame; 12. Panoramic camera; 13. One-way motor 3; 14. One-way lead screw; 15. Linkage sleeve; 16. Hollow rod; 17. Positioning slider; 18. Control track; 19. One-way motor 4; 20. Two-way lead screw; 21. Control slider; 22. Anti-slip clamp; 23. Display and control panel. Detailed Implementation

[0025] This utility model embodiment provides an integrated intelligent detection and repair device for pipeline deformation and leakage.

[0026] Please see Figure 1 and Figure 2 The system includes a pipe body 1, a clamping shell 2, a translation shell 3, and a repair frame 4. A display and control screen 23 is fixedly connected to the other side of the clamping shell 2. The display and control screen 23 can control the unidirectional motor 5, unidirectional motor 7, unidirectional motor 13, unidirectional motor 19, and panoramic camera 12 in this application, thereby ensuring that the various electrical components can work together. The display and control screen 23 is prior art and will not be described in detail.

[0027] Please see Figure 2 and Figure 3One side of the clamping housing 2 is fixedly connected to a unidirectional motor 4 19. The output shaft of the unidirectional motor 4 19 is fixedly connected to a bidirectional lead screw 20. The unidirectional motor 4 19 can effectively provide sufficient power support for the rotation of the bidirectional lead screw 20. The unidirectional motor 4 19 is existing technology and will not be described in detail. The threads at both ends of the bidirectional lead screw 20 are opposite.

[0028] Please see Figure 3 The outer circumferential surface of the bidirectional lead screw 20 is threadedly connected to the inner wall of the control slider 21. The tight fit between the bidirectional lead screw 20 and the control slider 21 allows the control slider 21 to translate when the control slider 21 remains stable.

[0029] Please see Figure 3 There are two control sliders 21. The two control sliders 21 are slidably connected to the inner wall of the clamping shell 2. The clamping shell 2 will apply a control effect to the two control sliders 21, thereby ensuring the stability of the two control sliders 21 and making the two control sliders 21 only able to perform translational movement.

[0030] Please see Figure 1 and Figure 3 One side of the control slider 21 is fixedly connected to an anti-slip clamp 22. The control slider 21 and the anti-slip clamp 22 maintain a linkage effect. The anti-slip clamp 22 is slidably connected to the clamping shell 2. The setting of the two anti-slip clamps 22 can effectively clamp the pipe body 1, thereby ensuring that the working part is in the middle position of the pipe body 1, and is conducive to the inspection of the inner wall of the pipe body 1.

[0031] Please see Figure 2 and Figure 4 A one-way motor 3 13 is fixedly connected to the inner wall of the translational housing 3. The output shaft of the one-way motor 3 13 is fixedly connected to a one-way lead screw 14. The one-way motor 3 13 can effectively provide sufficient power support for the rotation of the one-way lead screw 14. The one-way motor 3 13 is existing technology.

[0032] Please see Figure 4 The outer circumferential surface of the one-way screw 14 is threadedly connected to the inner wall of the linkage sleeve 15. The tight fit between the one-way screw 14 and the linkage sleeve 15 allows the linkage sleeve 15 to move when the linkage sleeve 15 remains stable. A positioning slider 17 is fixedly connected to the bottom of the linkage sleeve 15. The positioning slider 17 is slidably connected to the control track 18. The control track 18 is fixedly connected to the inner wall of the translation housing 3. The tight fit between the positioning slider 17 and the control track 18 ensures the stability of the linkage sleeve 15, allowing the linkage sleeve 15 to move only in the specified direction.

[0033] Please see Figure 2 and Figure 4 A hollow rod 16 is fixedly connected to one side of the linkage sleeve 15, and a repair frame 4 is fixedly connected to one end of the hollow rod 16. The linkage sleeve 15, the hollow rod 16 and the repair frame 4 maintain a linkage effect. The setting of the repair frame 4 can effectively ensure the stable operation of multiple components in the future.

[0034] Please see Figure 2 and Figure 5 One side of the repair frame 4 is fixedly connected to a unidirectional motor 5. The output shaft of the unidirectional motor 5 is fixedly connected to a linkage plate 6. The unidirectional motor 5 can effectively provide sufficient power support for the movement of the linkage plate 6. The unidirectional motor 5 is existing technology and will not be described in detail.

[0035] Please see Figure 5 A one-way motor 7 is fixedly connected to the bottom of the linkage plate 6. The output shaft of the one-way motor 7 is fixedly connected to a linkage rod 8. The one-way motor 7 can effectively drive the linkage rod 8 to move, so that subsequent movements are synchronized. One end of the linkage rod 8 is rotatably connected to a linkage rod 9, and one end of the linkage rod 9 is rotatably connected to a repair rod 10. The linkage rods 8, 9, and 10 maintain a linkage effect. The repair rod 10 will rotate the protruding part of the inner wall of the pipe body 1, thereby restoring the pipe body 1 to its original shape, thus achieving the purpose of repairing the pipe deformation and avoiding excessive deformation that could cause cracks and leakage.

[0036] Please see Figure 2 and Figure 5 The repair rod 10 is inserted into the inner wall of the control frame 11. The control frame 11 applies a control effect to the repair rod 10, allowing the repair rod 10 to move and impact in the expected direction. The bottom of the control frame 11 is fixedly connected to the top of the linkage plate 6. The repair frame 4 is fixedly connected to the panoramic camera 12. The panoramic camera 12 can effectively capture images of the inner wall of the pipe body 1 and display them in real time on the display control screen 23. This is beneficial for staff to operate various electrical components according to the specific location to be repaired.

[0037] Working Principle: During use, the integrated detection and repair device is inserted into the pipe body 1. The unidirectional motor 19 is activated via the display control screen 23, driving the bidirectional lead screw 20 to rotate synchronously. Because the threads at both ends of the bidirectional lead screw 20 are opposite, the two control sliders 21 move relative to each other under the constraint of the clamping housing 2, allowing the two anti-slip plates 22 to contact and clamp the outer surface of the pipe body 1, thus ensuring the overall stability of the integrated detection and repair device. Then, the unidirectional motor 13 and panoramic camera 12 are activated again via the display control screen 23. The panoramic camera 12 captures images of the inner wall of the pipe body 1 and displays them on the display control screen 23. The unidirectional motor 13 drives the unidirectional lead screw 14 to rotate. At this time, because the positioning slider 17, which is connected to the linkage sleeve 15, is restricted by the control rail 18, the rotation of the unidirectional lead screw 14 can be controlled by the linkage sleeve 15. The moving sleeve 15 causes the hollow rod 16 to shift, thereby changing the position of the repair frame 4 and the panoramic camera 12. The panoramic camera 12 can then continuously move to take a comprehensive picture of the inner wall of the pipe body 1, thus achieving the purpose of inspecting the pipe body 1. Finally, when a protruding part appears on the inner wall of the pipe body 1, the one-way motor 5 is started again through the display control screen 23, so that the linkage plate 6 changes from a flat state to a vertical state. At this time, the impact end of the repair rod 10 is aligned with the inner wall of the pipe body 1, and the one-way motor 7 is started. The linkage rod 8 drives the linkage rod 9 to move. Because the repair rod 10 is restricted by the control frame 11, the linkage rod 9 will cause the repair rod 10 to slide within the control frame 11, so that the repair rod 10 impacts the inner wall of the pipe body 1, making the protruding part of the inner wall of the pipe body 1 gradually flattened, thus achieving the purpose of repairing the pipe body 1.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated intelligent detection and repair device for pipeline deformation and leakage, comprising a pipeline body (1), a clamping shell (2), a translational shell (3), and a repair frame (4), characterized in that: One side of the repair frame (4) is fixedly connected to a unidirectional motor (5), the output shaft of the unidirectional motor (5) is fixedly connected to a linkage plate (6), the bottom of the linkage plate (6) is fixedly connected to a unidirectional motor (7), the output shaft of the unidirectional motor (7) is fixedly connected to a linkage rod (8), one end of the linkage rod (8) is rotatably connected to a linkage rod (9), one end of the linkage rod (9) is rotatably connected to a repair rod (10), the repair rod (10) is inserted into the inner wall of the control frame (11), the bottom of the control frame (11) is fixedly connected to the top of the linkage plate (6), and the repair frame (4) is fixedly connected to a panoramic camera (12).

2. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 1, characterized in that: The inner wall of the translation shell (3) is fixedly connected to a one-way motor three (13), and the output shaft of the one-way motor three (13) is fixedly connected to a one-way lead screw (14).

3. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 2, characterized in that: The outer circumferential surface of the one-way lead screw (14) is threadedly connected to the inner wall of the linkage sleeve (15). A hollow rod (16) is fixedly connected to one side of the linkage sleeve (15), and a repair frame (4) is fixedly connected to one end of the hollow rod (16).

4. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 3, characterized in that: The bottom of the linkage sleeve (15) is fixedly connected to a positioning slider (17), which is slidably connected to the control track (18). The control track (18) is fixedly connected to the inner wall of the translation shell (3).

5. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 1, characterized in that: One side of the clamping housing (2) is fixedly connected to a unidirectional motor four (19), and the output shaft of the unidirectional motor four (19) is fixedly connected to a bidirectional lead screw (20).

6. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 5, characterized in that: The outer circumferential surface of the bidirectional lead screw (20) is threadedly connected to the inner wall of the control slider (21). An anti-slip clamp (22) is fixedly connected to one side of the control slider (21), and the anti-slip clamp (22) is slidably connected to the clamping shell (2).

7. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 6, characterized in that: There are two control sliders (21), and the two control sliders (21) are slidably connected to the inner wall of the clamping shell (2).

8. The integrated intelligent detection and repair device for pipeline deformation and leakage according to claim 1, characterized in that: A display control screen (23) is fixedly connected to the other side of the clamping housing (2).

Citation Information

Patent Citations

  • Pipeline detection device

    CN221424639U