Material detection device

Abstract

The utility model discloses a material detecting device which comprises a base station, a plurality of conveying supporting mechanisms which are arranged at equal intervals and used for conveying materials are arranged on the base station, a first detecting mechanism and a second detecting mechanism which are used for detecting the materials are further sequentially arranged on the base station, and each conveying supporting mechanism comprises a conveying supporting frame fixedly connected to the base station. Conveying rollers are rotationally arranged on the conveying supporting frame, and the first detection mechanism comprises a fixing frame fixedly connected to the base table. According to the utility model, the first detection mechanism and the second detection mechanism are additionally arranged in front of the feeding system, and materials are firstly put into the corresponding detection channels to be detected, so that the materials are detected through the first detection probe and the second detection probe, and whether mixed materials exist or not is identified, thereby improving the qualification rate of raw materials.

Description

Technical Field

[0001] This utility model relates to the field of materials testing technology, and in particular to a materials testing device. Background Technology

[0002] The material production line is established before forging production. Through various tests, it identifies whether the raw materials are mixed with other unqualified materials, and finally obtains materials that meet the requirements.

[0003] Chinese Patent Publication No. CN206838656U discloses an automated inline forging production line, including a device body. One side of the device body is equipped with a conveyor plate, a lifting support plate, and a palletizing robot. The conveyor plate is embedded in the palletizing robot. One side of the palletizing robot is equipped with a transfer storage warehouse, a conveyor belt, and an annealing furnace. The transfer storage warehouse and the annealing furnace are fixedly connected via the conveyor belt. One side of the annealing furnace is equipped with a sprayer, a spray plate, and an automatic processing unit. The end of the spray plate is tightly welded to the side of the sprayer. This automated inline forging production line is equipped with an alarm detection light, enabling rapid alarm functionality when the device body malfunctions. This effectively improves the functionality and safety of the device body and is suitable for the production and use of automated inline forging production lines, showing promising development prospects.

[0004] Although the above technical solutions have solved the corresponding technical problems, they still have the following defects: the production line of the above technical solutions does not have an online material detection device, and the material detection is not combined with the on-site connection design for separate operation, which results in the inability to confirm whether the materials are mixed before production.

[0005] Before the bearing rings are forged, the steel bar material also needs to be identified. However, the existing forging production line does not have an online detection device, which poses a technical problem that makes it impossible to confirm the material 100% before production. Utility Model Content

[0006] The purpose of this utility model is to provide a material testing device. By adding a first testing mechanism and a second testing mechanism before the feeding system, the material is first placed into the corresponding testing channel for material testing. The material is then tested by the first and second testing probes to identify whether there is mixed material, thereby greatly improving the efficiency of pre-forging testing and identification, and solving the technical problem that existing forging feeding processes cannot achieve 100% material confirmation before production.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A material testing device includes a base, on which a plurality of conveying support mechanisms for material conveying are arranged at equal intervals, and a first testing mechanism and a second testing mechanism for material testing are also arranged sequentially on the base.

[0009] As a further embodiment of this utility model, the conveying support mechanism includes a conveying support frame fixedly connected to the base, and conveying rollers are rotatably mounted on the conveying support frame.

[0010] As a further embodiment of this utility model, the first detection mechanism includes a fixed frame fixedly connected to the base, a detection frame on the top of the fixed frame, a liftable guide channel on the detection frame, a first detection probe on the guide channel, and a first wire on the first detection probe.

[0011] As a further embodiment of this utility model, a pad is provided on the top of the fixing frame and at the position corresponding to the detection frame.

[0012] As a further embodiment of this utility model, a height adjustment seat is provided on the guide channel and between the two testing frames. An adjustment hole is provided on the side of the testing frame corresponding to the position of the height adjustment seat, and the height adjustment seat is provided on the inner wall of the adjustment hole by means of an adjustment bolt.

[0013] As a further embodiment of this utility model, the second detection mechanism includes a fixed base fixedly connected to the base, a support platform fixedly connected to the top of the fixed base, a mounting bracket provided on the side of the support platform, a second detection probe provided on the mounting bracket, and a second wire provided on the second detection probe.

[0014] Compared with existing technologies, the material testing device provided by this utility model has the following advantages:

[0015] This invention improves the practicality of the invention by adding a first detection mechanism and a second detection mechanism before the feeding system. The material is first placed into the corresponding detection channel and then detected. The material is detected by the first detection probe and the second detection probe and the presence of mixed materials is identified. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0018] Figure 2This is a schematic diagram of the conveying support mechanism in an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first detection mechanism in an embodiment of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the second detection mechanism in an embodiment of this utility model.

[0021] Figure label:

[0022] 1. Base; 2. Conveying support mechanism; 3. First inspection mechanism; 4. Second inspection mechanism;

[0023] 201. Conveyor support frame; 202. Conveyor rollers;

[0024] 301. Fixture; 302. Detection frame; 303. Guide channel; 304. First detection probe;

[0025] 3021, spacer block;

[0026] 3031, Height adjustment seat; 3032, Adjustment hole;

[0027] 3041, First conductor;

[0028] 401. Fixture; 402. Support platform; 403. Mounting bracket; 404. Second detection probe; 4041. Second wire. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0030] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.

[0031] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.

[0032] See Figures 1 to 4 As shown in the figure, a material testing device according to an embodiment of the present invention includes a base 1, on which a plurality of conveying support mechanisms 2 for material conveying are arranged at equal intervals, and a first testing mechanism 3 and a second testing mechanism 4 for material testing are also arranged sequentially on the base 1.

[0033] In this embodiment of the utility model, a first detection mechanism 3 and a second detection mechanism 4 are added before the feeding system. The material is first placed into the corresponding detection channel and then the material is detected. The material is detected by the first detection probe 304 and the second detection probe 404 and the presence of mixed materials is identified.

[0034] See Figure 2 As shown, the conveying support mechanism 2 includes a conveying support frame 201 fixedly connected to the base 1, and a conveying roller 202 rotatably mounted on the conveying support frame 201. The convenience of material conveying is increased by setting the conveying support frame 201 and the conveying roller 202.

[0035] See Figure 3 As shown, the first detection mechanism 3 includes a fixed frame 301 fixedly connected to the base 1. A detection frame 302 is provided on the top of the fixed frame 301. A liftable guide channel 303 is provided on the detection frame 302. A first detection probe 304 is provided on the guide channel 303. A first wire 3041 is provided on the first detection probe 304. By setting the first detection probe 304 and the first wire 3041, the material can be detected.

[0036] A pad 3021 is provided on the top of the fixing frame 301 and at the position corresponding to the detection frame 302 to increase the stability of the detection frame 302 on the fixing frame 301.

[0037] A height adjustment seat 3031 is provided on the guide channel 303 and between the two detection frames 302. An adjustment hole 3032 is provided on the side of the detection frame 302 and at the position corresponding to the height adjustment seat 3031. The height adjustment seat 3031 is set on the inner wall of the adjustment hole 3032 by an adjustment bolt. By loosening the adjustment bolt, the height of the height adjustment seat 3031 can be adjusted, thereby adjusting the height of the guide channel 303 and adjusting the detection height of the first detection probe 304.

[0038] See Figure 4 As shown, the second detection mechanism 4 includes a fixed base 401 fixedly connected to the base 1, a support platform 402 fixedly connected to the top of the fixed base 401, a mounting bracket 403 provided on the side of the support platform 402, a second detection probe 404 provided on the mounting bracket 403, and a second wire 4041 provided on the second detection probe 404 so that the second detection probe 404 can easily detect the material.

[0039] Both the first detection probe 304 and the second detection probe 404 are magnetic induction sensors. The first detection probe 304 is electrically connected to the controller through the first wire 3041, and the second detection probe 404 is electrically connected to the controller through the second wire 4041. The first detection probe 304 and the second detection probe 404 are used to identify the electrical signal intensity corresponding to different materials through electromagnetic induction, and to identify whether there is mixed materials. If the detection is qualified, the material is transferred; if the detection is not qualified, the system will pause the alarm, so as to achieve 100% free of other materials in the forged steel bar material.

[0040] Specifically, when the first detection probe 304 and the second detection probe 404 detect that the electrical signal strength of the steel bar material is not within the set range, the material detection fails, and the mixed materials can be isolated immediately to avoid mixing.

[0041] The first detection probe 304 and the second detection probe 404 can be magnetic induction sensors.

[0042] It can accurately identify the changes in the intensity of electrical signals generated by different materials in a magnetic field, and can also be used to identify the intensity of electrical signals of different materials.

[0043] The working principle of this utility model embodiment is as follows: By adding a first detection mechanism 3 and a second detection mechanism 4 before the feeding system, the material is first placed into the corresponding detection channel, and then the material is detected. The material is detected by the first detection probe 304 and the second detection probe 404, and the presence of mixed materials is identified. At the same time, by loosening the adjusting bolt, the height of the height adjusting seat 3031 can be adjusted, thereby adjusting the height of the guide channel 303 and the detection height of the first detection probe 304, thereby improving the practicality of this utility model embodiment.

[0044] The working process of the material testing device is as follows:

[0045] 1. Material preparation and transportation:

[0046] Materials (such as steel bars) are placed on the conveying support mechanism 2 to ensure that the materials can be conveyed smoothly and continuously to the testing area.

[0047] 2. Testing by the first testing agency:

[0048] The material enters the testing area of ​​the first testing institution 3.

[0049] The first detection probe 304 (magnetic induction sensor) identifies the electrical signal strength of the material through electromagnetic induction.

[0050] The detection probe 304 is electrically connected to the controller via the first wire 3041 to transmit the detection data to the controller.

[0051] The controller analyzes the detection data to determine whether the material meets the preset range of electrical signal strength.

[0052] 2. Testing by a second testing agency:

[0053] If the first testing agency 3 passes the test, the material continues to be transported to the testing area of ​​the second testing agency 4.

[0054] The second detection probe 404 (also a magnetic induction sensor) performs similar electrical signal strength detection.

[0055] The detection probe 404 is electrically connected to the controller via the second wire 4041 to transmit detection data.

[0056] The controller re-analyzes the data to ensure that the material meets the standards in both tests.

[0057] 3. Processing of test results:

[0058] If both tests pass, the material is deemed qualified and will continue to be transported to the subsequent processing steps.

[0059] If any test fails, the controller will trigger an alarm, allowing the non-conforming materials to be isolated to prevent mixing.

[0060] 4. Detection height adjustment:

[0061] When needed, the height of the height adjustment seat 3031 can be adjusted by loosening the adjusting bolt, thereby adjusting the detection height of the guide channel 303 and the first detection probe 304, improving the flexibility and accuracy of the detection.

[0062] This utility model embodiment enables continuous and automatic detection of materials, effectively identifies and isolates unqualified materials, and ensures that the forged steel bar material is 100% free of mixed materials.

[0063] The above description illustrates the basic principles of the present invention. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. The above embodiments and descriptions in the specification are only for illustrating the principles of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A material testing device, comprising a base (1), characterized in that: The base (1) is provided with a plurality of conveying support mechanisms (2) for material conveying arranged at equal intervals, and the base (1) is provided with a first detection mechanism (3) and a second detection mechanism (4) for material detection in sequence. The conveying support mechanism (2) includes a conveying support frame (201) fixedly connected to the base (1), and conveying rollers (202) are rotatably provided on the conveying support frame (201). The first detection mechanism (3) includes a fixed frame (301) fixedly connected to the base (1). The top of the fixed frame (301) is provided with a detection frame (302). The detection frame (302) is provided with a liftable guide channel (303). The guide channel (303) is provided with a first detection probe (304). The first detection probe (304) is provided with a first wire (3041). The guide channel (303) is provided with a height adjustment seat (3031) between the two detection frames (302). The side of the detection frame (302) is provided with an adjustment hole (3032) corresponding to the position of the height adjustment seat (3031). The height adjustment seat (3031) is provided on the inner wall of the adjustment hole (3032) by an adjustment bolt. The second detection mechanism (4) includes a fixed seat (401) fixedly connected to the base (1), a support platform (402) fixedly connected to the top of the fixed seat (401), a mounting bracket (403) provided on the side of the support platform (402), a second detection probe (404) provided on the mounting bracket (403), and a second wire (4041) provided on the second detection probe (404).

2. The material testing device according to claim 1, characterized in that: A pad (3021) is provided on the top of the fixing frame (301) and at the position corresponding to the detection frame (302).

Images